DreamLine W002372043 Installation & Assembly

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UNIDOOR PLUS (STYLE I)
SHOWER ENCLOSURE GLASS PANEL INSTALLATION INSTRUCTIONS
Style I
ATTENTION: This model features the half etched glass option. Please see specific
installation instructions on page 20 when applicable.
STYLE I
IMPORTANT
DreamLineTM reserves the right to alter, modify or redesign products at any time without prior notice. For the latest up-to-date technical drawings, manuals or any other details please refer to your model’s web page on BathAuthority.com
Please read these instructions carefully before installing. If you have any questions regarding installation, please contact our technical support specialists Monday through Friday 8:00 AM – 7:00 PM EST at Phone: 1-866-731-2244, Fax: 1-866-857-3638 or e-mail our technical support group at Support@BathAuthority.com
For more information about DreamLineTM products please visit www.BathAuthority.com
“UNIDOOR PLUS (STYLE I)” Ver.1 Rev 3 07/2015
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Model#s:
SHEN-24290300 SHEN-24290340 SHEN-24295300 SHEN-24295340 SHEN-24300300 SHEN-24300340 SHEN-24305300 SHEN-24305340 SHEN-24310300 SHEN-24310340 SHEN-24315300 SHEN-24315340 SHEN-24320300 SHEN-24320340 SHEN-24325300 SHEN-24325340 SHEN-24330300 SHEN-24330340 SHEN-24335300 SHEN-24335340 SHEN-24340300 SHEN-24340340 SHEN-24345300 SHEN-24345340 SHEN-24350300 SHEN-24350340 SHEN-24355300 SHEN-24355340 SHEN-24360300 SHEN-24360340 SHEN-24365300 SHEN-24365340 SHEN-24290300-HFR SHEN-24290340-HFR SHEN-24295300-HFR SHEN-24295340-HFR SHEN-24300300-HFR SHEN-24300340-HFR SHEN-24305300-HFR SHEN-24305340-HFR SHEN-24310300-HFR SHEN-24310340-HFR SHEN-24315300-HFR SHEN-24315340-HFR SHEN-24320300-HFR SHEN-24320340-HFR SHEN-24325300-HFR SHEN-24325340-HFR SHEN-24330300-HFR SHEN-24330340-HFR SHEN-24335300-HFR SHEN-24335340-HFR SHEN-24340300-HFR SHEN-24340340-HFR SHEN-24345300-HFR SHEN-24345340-HFR SHEN-24350300-HFR SHEN-24350340-HFR SHEN-24355300-HFR SHEN-24355340-HFR SHEN-24360300-HFR SHEN-24360340-HFR SHEN-24365300-HFR SHEN-24365340-HFR
Model#s:
SHEN-24370300 SHEN-24370340 SHEN-24375300 SHEN-24375340 SHEN-24380300 SHEN-24380340 SHEN-24385300 SHEN-24385340 SHEN-24390300 SHEN-24390340 SHEN-24395300 SHEN-24395340 SHEN-24400300 SHEN-24400340 SHEN-24405300 SHEN-24405340 SHEN-24410300 SHEN-24410340 SHEN-24415300 SHEN-24415340 SHEN-24420300 SHEN-24420340 SHEN-24425300 SHEN-24425340 SHEN-24430300 SHEN-24430340 SHEN-24435300 SHEN-24435340 SHEN-24440300 SHEN-24440340 SHEN-24445300 SHEN-24445340 SHEN-24370300-HFR SHEN-24370340-HFR SHEN-24375300-HFR SHEN-24375340-HFR SHEN-24380300-HFR SHEN-24380340-HFR SHEN-24385300-HFR SHEN-24385340-HFR SHEN-24390300-HFR SHEN-24390340-HFR SHEN-24395300-HFR SHEN-24395340-HFR SHEN-24400300-HFR SHEN-24400340-HFR SHEN-24405300-HFR SHEN-24405340-HFR SHEN-24410300-HFR SHEN-24410340-HFR SHEN-24415300-HFR SHEN-24415340-HFR SHEN-24420300-HFR SHEN-24420340-HFR SHEN-24425300-HFR SHEN-24425340-HFR SHEN-24430300-HFR SHEN-24430340-HFR SHEN-24435300-HFR SHEN-24435340-HFR SHEN-24440300-HFR SHEN-24440340-HFR SHEN-24445300-HFR SHEN-24445340-HFR
Model#s:
SHEN-24450300 SHEN-24450340 SHEN-24455300 SHEN-24455340 SHEN-24460300 SHEN-24460340 SHEN-24465300 SHEN-24465340 SHEN-24470300 SHEN-24470340 SHEN-24475300 SHEN-24475340 SHEN-24480300 SHEN-24480340 SHEN-24485300 SHEN-24485340 SHEN-24490300 SHEN-24490340 SHEN-24495300 SHEN-24495340 SHEN-24500300 SHEN-24500340 SHEN-24505300 SHEN-24505340 SHEN-24510300 SHEN-24510340 SHEN-24515300 SHEN-24515340 SHEN-24520300 SHEN-24520340 SHEN-24525300 SHEN-24525340 SHEN-24450300-HFR SHEN-24450340-HFR SHEN-24455300-HFR SHEN-24455340-HFR SHEN-24460300-HFR SHEN-24460340-HFR SHEN-24465300-HFR SHEN-24465340-HFR SHEN-24470300-HFR SHEN-24470340-HFR SHEN-24475300-HFR SHEN-24475340-HFR SHEN-24480300-HFR SHEN-24480340-HFR SHEN-24485300-HFR SHEN-24485340-HFR SHEN-24490300-HFR SHEN-24490340-HFR SHEN-24495300-HFR SHEN-24495340-HFR SHEN-24500300-HFR SHEN-24500340-HFR SHEN-24505300-HFR SHEN-24505340-HFR SHEN-24510300-HFR SHEN-24510340-HFR SHEN-24515300-HFR SHEN-24515340-HFR SHEN-24520300-HFR SHEN-24520340-HFR SHEN-24525300-HFR SHEN-24525340-HFR
Model#s:
SHEN-24530300 SHEN-24530340 SHEN-24535300 SHEN-24535340 SHEN-24540300 SHEN-24540340 SHEN-24545300 SHEN-24545340 SHEN-24550300 SHEN-24550340 SHEN-24555300 SHEN-24555340 SHEN-24560300 SHEN-24560340 SHEN-24565300 SHEN-24565340 SHEN-24570300 SHEN-24570340 SHEN-24575300 SHEN-24575340 SHEN-24580300 SHEN-24580340 SHEN-24585300 SHEN-24585340 SHEN-24590300 SHEN-24590340 SHEN-24595300 SHEN-24595340 SHEN-24600300 SHEN-24600340 SHEN-24605300 SHEN-24605340 SHEN-24530300-HFR SHEN-24535300-HFR SHEN-24530340-HFR SHEN-24535340-HFR SHEN-24540300-HFR SHEN-24545300-HFR SHEN-24540340-HFR SHEN-24545340-HFR SHEN-24550300-HFR SHEN-24555300-HFR SHEN-24550340-HFR SHEN-24555340-HFR SHEN-24560300-HFR SHEN-24565300-HFR SHEN-24560340-HFR SHEN-24565340-HFR SHEN-24570300-HFR SHEN-24575300-HFR SHEN-24570340-HFR SHEN-24575340-HFR SHEN-24580300-HFR SHEN-24585300-HFR SHEN-24580340-HFR SHEN-24585340-HFR SHEN-24590300-HFR SHEN-24595300-HFR SHEN-24590340-HFR SHEN-24595340-HFR SHEN-24600300-HFR SHEN-24605300-HFR SHEN-24600340-HFR
Finishes: -01 Chrome -04 Brushed Nickel -06 Oil Rubbed Bronze HFR= Half Frosted Band
“UNIDOOR PLUS (STYLE I)” Ver.1 Rev 3 07/2015
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Preparation
Caulk
Tape Measure
Pencil
Screwdriver
Phillips
Drill bit
Level
Gun
Caulk
Drill
Electric
Hammer
Drill bit
(Ø=5/16")
(Ø=1/8")
Miter saw
Mallet Wood
Painters Tape
1. Prior to installation, examine all boxes and packages for shipping damage and compare the piece
count with your packing slip. After opening all boxes and packages read this introduction carefully. Check that all of the needed parts are included in the package by checking off the components on the “Detailed Diagram of Shower Door Components”. If the unit has been damaged, has a finishing defect, or has missing parts, please contact our customer support department within
3 business days of the delivery date. Please note that DreamLineTM will not replace any damaged products or missing parts free of charge after 3 business days or if the product has been installed. Feel free to contact DreamLineTM if you have any questions, and please provide an
order number, job name or other proof of purchase to help us identify your original order.
2. Please note that you should consult your local building codes with questions on installation
compliance standards. Building and plumbing codes may vary by location, and DreamLine is not responsible for code compliance standards for your project and will not accept any returns.
3. If this unit is going to be installed in new construction, please install all of the required plumbing
and drainage before installing the shower. Use a competent and licensed (if required by local code) plumber for all plumbing installation.
4. Prior to the installation, please ensure that the installation surface is level and solid and will be
able to support the total weight of the unit. Also make sure that the walls are plumb. Depending on the type of unit you are installing, some adjustments in leveling may be possible. However, irregular installation, surface level or out of square conditions can result in serious problems for your installation. Please note that some adjustments and drilling may be necessary. Please protect all primary surfaces of the product during installation. Never set your glass down directly onto a tile floor. Always use a piece of wood or cardboard to protect the bottom edge and corners of the glass.
5. Note: The installation of this unit requires that you drill down into the threshold.
Tools Required
“UNIDOOR PLUS (STYLE I)” Ver.1 Rev 3 07/2015
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Detailed Diagram of Glass Panel Components
09
U-channel 1 (76”, wall profile)
1pc
23
Countersunk screw ST4.2x40
14pcs
11
Stationary glass
1pc
26
Return panel glass
1pc
13
Ø5/16” Wall anchor
14pcs
28
Adjustment Spacer
6pcs
19
Anti-Water strip (inline panel)
1pc
29
U-channel 2 (44”, bottom profile)
2pcs
20
Anti-Water strip (enclosure) *
1pc
30
90° Corner Bracket
1pc
28
23
19
13
30
20
29
29
26
11
9
Packing List
NOTE: Unpack your unit carefully and inspect it. Lay it out and identify all parts using the detailed
diagram and packing list in your manual as a reference. Before discarding the carton, check for small hardware bags that may have fallen to the bottom of the box. If any parts are damaged or missing, please contact DreamLineTM for replacement. The shipping boxes may contain extra parts not used in your model configuration.
NOTE: Retain these installation instructions for future reference.
* ATTENTION: Anti-Water strip (enclosure) (20) used for 30”- 34” return stationary panel Installation (STYLE L).
“UNIDOOR PLUS (STYLE I)” Ver.1 Rev 3 07/2015
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Style “I”: In-Line Panel with 30”-34” Return Panel Installation
NOTE: The Unidoor shower door needs to be installed prior to proceeding with the following Stationary and Return Glass installation instructions. Please see the Single Shower Door installation manual included in the door packaging for complete shower door installation instructions. Before you begin the installation, please recheck your shower opening size. Specific size information can be found using the SKU TO GLASS SIZE GUIDE below and on our website at
www.BathAuthority.com.
NOTE: The installation of this enclosure requires two installers.
NOTE: Use parts from Detailed Diagram of Glass Panel Componentsfor the glass panel assembly and installation.
1. Please locate and record the SKU numbers found on the packaging of both glass panels and door.
You will specifically need all Product Width values to calculate your Shower Enclosure size.
“UNIDOOR PLUS (STYLE I)” Ver.1 Rev 3 07/2015
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L
Door
Panel
Return Panel
L-1/16"
M
L
M
M =
+
Door
Panel
1/8"
L =
Return Panel
+
7/16"
Fig. 1
Size Table A
Value
inside
outside
outside
inside
Door
Fig. 2
2
1
2. Please mark measurement lines on the wall and
threshold for the Glass Door and U-channel according to the size of your model. You will need to use the Product Width values determined in step #1 in Size Table A. Please Note that these dimensions are nominal dimensions and not actual glass sizes.
NOTE: M and L dimensions are from the finished wall to the outside of the U-channel as shown in Fig. 1.
NOTE: The Unidoor hinge is designed to over close 8°. The
following procedure is recommended to ensure proper
alignment of the panel glass and door.
3. Align the Door so that it is perpendicular to the wall and
parallel to the threshold. Measure across the bottom span of the Door and threshold on the outside of shower and determine an equal value. Mark a line on the threshold base on the handle side
See Fig. 2 for details.
“UNIDOOR PLUS (STYLE I)” Ver.1 Rev 3 07/2015
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H
Fig. 3
W (+) 1 1/4"
Fig. 4
4. Measure the actual width of your Return
panel glass (26) panel.
NOTE: You will be doing straight and 45° cuts for this enclosure installation.
*All 45° cuts are from the outside dimension. (tip to tip)
*It may be necessary to remove any burrs from the cut end of the U-channels with a metal file before placing the U­channel onto the glass.
Use a miter saw to rough straight cut one of the U-channel 2 (44”, bottom profiles) (29) to the actual width of the glass (+) 1­1/4.
See Fig. 3 & 4 for details.
“UNIDOOR PLUS (STYLE I)” Ver.1 Rev 3 07/2015
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H
wall
inside
Return glass
U-channel 2
U-channel 1
inside
mark + 1/2"
45°
inside
Fig. 5
1 3 5
2 4 6
Fig. 6
5. Slip the cut U-channel 2 (44”, bottom profile) (29)
and uncut U-channel 1 (76”, wall profile) (09) onto the Return panel glass (26) in the shown locations. Insert three to four 2 pieces of the Adjustment spacer (#28) into the bottom u-channel (#29) as necessary to level the panel glass. (Fig.5.1) With the door open, place the Return panel glass on the threshold adjacent to door and in line with the wall mark. Adjust the Return panel glass and U-channel 1 (wall profile) against the wall to compensate for any out of plumb conditions ensuring that the Return panel glass is level vertically and U-channel 1 is flush with the wall. Mark the U-channel 2 (bottom profile) end opposite of the wall at the exposed vertical glass edge. Remove the U-channel 2 (bottom profile). Leave the U-channel 1 (wall profile) on the Return panel glass. Set the Return panel glass aside. Cut the U-channel 2 (bottom profile) 45° to the mark (+) 1/2. The end facing the wall will remain straight.
Slip the U-channel 2 (bottom profile) back onto the Return panel glass and set the Return panel glass aside. See Fig. 5 for details.
6. Measure the actual width of your
Stationary glass (11) panel.
Use a miter saw to cut the second U- channel 2 (44”, bottom profile) (29) 45° to the actual width of the glass (+) 1/16.
See Fig. 6 & 7 for details.
“UNIDOOR PLUS (STYLE I)” Ver.1 Rev 3 07/2015
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W (+) 1/16"
45°
Fig. 7
1
3
2
5
W1
4
outside
inside
Return glass
Stationary glass
outside
inside
Return glass
Stationary glass
outside
inside
outside
Painters tape
inside
Fig. 8
1
3
5
2
4
6
NOTE: The top of the Enclosure glass must be level with the Glass door. By
using a level across the top of both the In-line Stationary panel glass (11) and door, height differences can be measured. The Adjustment spacers (28) are provided for the Return panel glass (26) only to compensate for such differences by inserting them into the U-Channel 2 (bottom profile) (29). Please use the correct spacer size that is needed for your situation.
7. Slip the U-channel 2 (44”, bottom profile) (29)
onto the Stationary glass (11) and ensure that the straight end of the U-channel 2 is flush with the vertical glass edge. Press the Anti-Water strip (inline panel) (19) onto the vertical edge of the Stationary glass allowing the base of the strip to rest on top of the U-channel. Carefully butt the Stationary glass and Return panel glass (26) together to form a tight corner from bottom to top. The Stationary glass will be in front of the Return panel glass. While securely holding the two glass panels, attach the 90° Corner Bracket (30) to the top corner. Ensure that the 90° Corner Bracket is square and gaskets are aligned properly before tightening the glass holding screws. Temporarily secure the bottom corner of the glass panels with a generous strip of Painters tape.
See Fig. 8 & 9 for details.
“UNIDOOR PLUS (STYLE I)” Ver.1 Rev 3 07/2015
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1
3
2
5
W1
4
Door
inside
wall
inside
inside
wall
U-channel 1
M
outside
outside
inside
Align stationary glass and glass door
inside
1/16"-1/8"
Stationary glass
Fig. 10
1
3 5 2
4
6
Fig. 9
NOTE: The next step involves careful handling of the glass panels that were just temporarily fixed together to determine a custom fit measurement unique to your installation. It is essential that two installers be used along with responsive communication.
8. Carefully butt the Return panel glass (26) up against
the wall vertically according to the M value stated in Size Table A on page 5. Intermittently use a level throughout these steps to ensure that this glass enclosure is leveled properly. While securely holding the glass panels, close the Glass Door and align the Stationary glass (11) to it. Use the door mark on the threshold as a reference to ensure that the Door is perpendicular to the wall. If needed, adjust the position of the Stationary glass and Return panel glass so that the Anti-Water strip
(inline panel) (19) makes tight contact to the Glass Door from top to bottom. The U-channel 1 (wall profile) (09) will remain flush against the wall.
Outline the position of the glass panels along the inside bottom edge of all U-channels on the threshold and wall. Mark the U-channel 1 (wall profile) (09) at the top horizontal glass edge.
See Fig. 10 for details.
“UNIDOOR PLUS (STYLE I)” Ver.1 Rev 3 07/2015
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11
Ø1/8”
1
3
5
2
4
inside
outside
Painters tape
U-channel 1
Anti-Water strip
90° Corner Bracket
Return glass
Stationary glass
U-channel 2
U-channel 2
Fig. 11
Fig. 12
waterproof silicone
9. Carefully disassemble the panels for the
next steps.
See Fig. 11 for details.
10. Place the U-Channel 2 (bottom profile)
See Fig. 12 & 13 for details.
“UNIDOOR PLUS (STYLE I)” Ver.1 Rev 3 07/2015
(29) for the Return panel glass (26) onto the
threshold base in line with the inside
threshold mark
Mark the drill holes on the threshold
.
through the predrilled holes in the U-
Channel 2 and drill the holes using Ø1/8” drill bit.
Apply waterproof silicone along the bottom surface and around the holes of the U- Channel 2 and fasten it to the base with the Countersunk screws ST4.2×40 (23).
NOTE: The surface needs to be clean and free of debris before applying silicone.
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12
Fig. 13
Fig. 14
Ø5/16”
1
3 5 2
4
U-Channel 1
U-Channel 2
inside
outside
11. Straight cut the U-channel 1 (76”, wall
profile) (09) at the top mark that was made in step #8.
Place the U-Channel 1 (wall profile) on the U-Channel 2 (bottom profile) (29) and align vertically with the inside wall mark.
Mark the drill holes on the wall through the predrilled holes in the U-Channel 1.
Now drill holes in the wall using Ø5/16
drill bit and insert the Ø5/16” Wall anchors (13).
“UNIDOOR PLUS (STYLE I)” Ver.1 Rev 3 07/2015
See Fig. 14 for details.
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waterproof silicone
Fig. 15
1 3 2
4
Fig. 16
12. Apply waterproof silicone along the bottom
surface and around the holes of the U- Channel 1 (76”, wall profile) (09).
Fasten the U-Channel 1 to the wall with the Countersunk screw ST4.2x40 (23).
Insert the provided 2 pieces of the
Adjustment Spacers (28) into U-Channel 2 (bottom profile) (29) for minor
adjustments if necessary.
Apply Waterproof silicone into the groove of both U-Channels.
See Fig. 15 & 16 for details
“UNIDOOR PLUS (STYLE I)” Ver.1 Rev 3 07/2015
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14
Fig. 17
1 3 2
Fig. 18
Use Adjustment spacers (#28) as necessary to level your glass
13. Slide the Return panel glass (26) into the
groove of both U-Channels.
NOTE:
If you have difficulty sliding the Return panel glass into the U-Channels, you can
slightly tap on the Return panel glass with a rubber mallet and a piece of wood.
See fig. 17 & 18 for details.
“UNIDOOR PLUS (STYLE I)” Ver.1 Rev 3 07/2015
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Fig. 20
Fig. 19
Ø1/8”
1
3 5 2
4
inside
outside
waterproof silicone
14. Place the U-Channel 2 (bottom profile)
(29) for the Stationary glass (11) onto the threshold base in line with the inside threshold mark and flush with cut
.
45°
corner
Mark the drill holes on the threshold through the predrilled holes in the U-Channel 2 and drill the holes using
Ø1/8” drill bit.
Apply waterproof silicone along the bottom surface and around the holes of the U- Channel 2 and fasten it to the base with
the Countersunk screws ST4.2×40 (23).
NOTE: The surface needs to be clean and free of debris before applying silicone.
See Fig. 19 & 20 for details.
“UNIDOOR PLUS (STYLE I)” Ver.1 Rev 3 07/2015
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outside
inside
waterproof silicone
Fig. 21
Fig. 22
15. Apply Waterproof silicone into the groove
of the U-Channel 2 (bottom profile) (29) and sparingly along the vertical edge of the Return panel glass (26).
See Fig. 21 & 22 for details.
“UNIDOOR PLUS (STYLE I)” Ver.1 Rev 3 07/2015
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Fig. 23
1 3 2
4
Fig. 24
16. Slide the Stationary glass (11) into the
groove of the U-Channel. Make sure the vertical edge of the Stationary glass is flush with outer face of the Return panel glass (26) at the corner.
Apply a bead of silicone on the open end of the U-Channel, and its connection.
NOTE: If you have difficulty sliding the Stationary
glass into the U-Channel, you can slightly
tap on the Stationary glass with a rubber mallet and a piece of wood.
See fig. 23 & 24 for details.
“UNIDOOR PLUS (STYLE I)” Ver.1 Rev 3 07/2015
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18
inside
Fig. 25
Fig. 26
17. Attach the 90° Corner Bracket (30) to the
top corner of both glass panels. Ensure that the 90° Corner Bracket is square and gaskets are aligned properly before tightening the glass holding screws.
Temporarily secure the corner of the glass
panels with several generous strips of Painters tape to keep the corner tight until
the silicone cures.
See fig. 25 & 26 for details.
“UNIDOOR PLUS (STYLE I)” Ver.1 Rev 3 07/2015
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19
Fig. 27
waterproof silicone
inside
inside
Fig. 28
waterproof silicone
18. Apply waterproof silicone along the connection of all
U-Channels to the wall and threshold on the inside of shower. Carefully apply an even bead of silicone down the inside corner of the glass panels.
See Fig. 27 & 28 for details.
“UNIDOOR PLUS (STYLE I)” Ver.1 Rev 3 07/2015
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20
outside
inside
outside
inside
outside
inside
Fig. 29
1 3 2
4
19. Notch the Anti-Water strip (inline panel)
(19) 1” at the base to fit around bottom U-channel. Press the Anti-Water strip onto the vertical edge of the Stationary glass (11).
See Fig. 29 for details.
Product Maintenance
BASES and BACKWALLS: To ensure a long life for your acrylic back walls: wipe them off after
each use with a soft cloth. To clean the acrylic back walls use non-abrasive sprays or cream based cleaners. Never use abrasive cleansers, metal brushes or scrapers that could scratch or dull the surface.
GLASS: To ensure long lasting life for your glass shower products: wipe them off after each use with a soft cloth. Rinse and wipe off the glass using either a soft cloth or a squeegee to prevent soap buildup and water spots. To prevent scratching the surface: never use abrasive cleaners and cleaning products that contain scouring agents. Never use bristle brushes or abrasive sponges.
HARDWARE: To ensure a long lasting finish: wipe off the metal parts after each use with a soft cloth. Do not use abrasive cleaners or cleaning products containing ammonia, bleach or acid. If accidentally used, rinse the surface as soon as possible to prevent finish peeling or corrosion. After cleaning the shiny finishes, rinse thoroughly and wipe dry with soft cloth. Clean stainless steel surfaces at least once a week. When applying stainless steel cleaner or polish, work with (not across) the grain. Never use abrasive sponge or cloth, steel wool or wired brushes.
“UNIDOOR PLUS (STYLE I)” Ver.1 Rev 3 07/2015
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Style “I”: Half Etched Glass Installation
Fig. 30
NOTE: This model features the half etched glass option. Hinged Left installation shown. To
install for hinged Right, flip the door to the proper handing.
-The textured surface of the return panel glass, stationary glass and glass door should face
out.
See Fig. 30 for details.
“UNIDOOR PLUS (STYLE I)” Ver.1 Rev 3 07/2015
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TEL: 866-731-2244
FAX: 866-857-3638
WWW.BATHAUTHORITY.COM
For more information on DreamLineTM Shower Doors and Enclosure please visit www.BathAuthority.com
“UNIDOOR PLUS (STYLE I)” Ver.1 Rev 3 07/2015
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