DreamLine SHDR534072009, SHDR534072006, SHDR534072001, SHDR534072004, SHDR533472009 User Manual

LUMEN

SHOWER DOOR INSTALLATION INSTRUCTIONS

IMPORTANT

®

DreamLine purpose of product improvement and customer experience. Please refer to the model’s web page on DreamLine.com for the latest technical drawings, installation manuals, warranty information or additional product details.

reserves the right to alter, modify or redesign products at any time without prior notice for the

MODEL #s

SHDR-5330660-## SHDR-5334660-## SHDR-5334720-## SHDR-5340720-##

##=finish 01- Chrome 04- Brushed Nickel 06- Oil Rubbed Bronze 09- Satin Black

Left-Swing door installation shown

PLEASE REVIEW THIS ENTIRE MANUAL PRIOR TO INSTALLATION

For more information about DreamLine® Shower Doors, Tub Doors & Enclosures, please visit DreamLine.com

LUMEN shower door manual Ver 1 Rev 2 09/2018

Table of Contents

Section title

Model Diagram

Preparation

Tools

Parts List

Installation Steps

Handle

Vinyl Seals

Hinge Assembly Detail

Product maintenance 20

Page #

2

3

4

5-6

7-18

17

19

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LUMEN shower door manual Ver 1 Rev 2 09/2018

This product should be installed by someone familiar with the construction requirements for this type of project and the care necessary for the safe installation and operation of the product.

Model Diagram

Left-Swing door installation

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LUMEN shower door manual Ver 1 Rev 2 09/2018

NOTE: This model is reversible for left or right door swing installation. This manual will use the left door swing installation as an example throughout. For a right door swing installation, simply begin on the opposite wall and reverse the orientation of the parts as necessary.

Right-Swing door installation

2

Preparation

1. Prior to installation, examine all boxes and packages for shipping damage and compare the piece count with the packing slip. After opening all boxes and packages read this introduction carefully. Check that all of the necessary parts are included in the package by checking off the components on the “Detailed Diagram of Shower Door Components”. If the unit has been damaged, has a finishing defect, or has missing parts, please contact our customer support department within 3 business

days of the delivery date. Please note that DreamLine® will not replace any damaged products or missing parts free of charge after 3 business days or if the product has been installed. Feel

®

free to contact DreamLine name or other proof of purchase to help identify the original order.

2. Please note that you should consult your local building codes with questions on installation

compliance standards. Building and plumbing codes may vary by location, and DreamLine not responsible for code compliance standards for your project and will not accept any returns.

3. If this unit is going to be installed in a new construction, please install all of the required plumbing and drainage before installing the shower. Use a competent and licensed (if required by local code) plumber for all plumbing installation

if you have any questions, and please provide an order number, job

®

is

4. Make sure that prior to beginning the installation, the surfaces are leveled and solid and will be able to support the total weight of the unit. Also make sure the walls are at right angles. Irregular installation surface level, radius corners or improper angle of side walls will result in serious problems for your installation. Note that some adjustments and drilling will be necessary during the installation process.

5. Protect all primary surfaces of the product during installation. Never set the glass down directly onto a tile floor. Leave corner protectors in place until necessary to remove them. Always use a piece of wood or cardboard to protect the bottom edge and corners of the glass prior to and during installation.

6. This unit must be installed upon a finished threshold and against finished walls.

7. This model has 1” of total adjustment (1/2” per side) for out-of-plumb wall conditions and/or

overall width adjustment within the model size. Confirm the finished opening dimensions before proceeding with the installation.

8. This model requires a minumum of 1-1/4“ of flat level threshold space for installation.

9. Professional installation recommended.

NOTE: Do Not attach the handle to the door glass until instructed. Do Not attempt to lift the door glass with the handle as this may result in damage

!

to the glass and/or serious personal injury. Use a professional grade glass suction cup and an assistant if necessary.

3 LUMEN shower door manual Ver 1 Rev 2 09/2018

Tools

Level

Silicone

Razor Knife

Tape Measure

Hammer

Painter’s Tape

Pencil

Power Drill

1/2” Shims

Drill bit Ø5/16" (8mm)

Phillips Screwdiver

Work Gloves

Drill bit Ø=1/8" (3.2mm)

Hex Head driver

2mm, 4mm

Safety glasses

Tip: Measure the finished opening before

proceeding with the installation to be sure that the correct model size has been ordered.

Threshold must be level

Top

Middle

Tip: Prior to installation, cover the

shower/tub drain with tape to prevent losing screws or small parts.

Bottom

Tip: Set screw gun clutch to low setting when installing screws and bolts to prevent stripping the heads.

NOTE: Unpack the product carefully and inspect it. Lay it out and identify all parts using the detailed diagram and packing list in this manual as a reference. Before discarding the carton, check for small hardware bags that may have fallen to the bottom of the box. If any parts are damaged or missing, please contact DreamLine your model configuration.

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for replacement. The shipping boxes may contain extra parts not used in

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W

NOTE: Retain these installation instructions for future reference.

4 LUMEN shower door manual Ver 1 Rev 2 09/2018

Detailed Diagram of shower door components

13

14

15

16

17

1

2

3

4

6

TOP OF DOOR GLASS

5

11

8

7

9

10

18

Left-Swing door installation shown as an example

12

5 LUMEN shower door manual Ver 1 Rev 2 09/2018

Parts List

ITEM #

01

02

03

04

05

06

07

08

09

DESCRIPTION QTY

Wall Profile

Hinge Profile

Hinge Side Vinyl Seal (pre-installed)

Hinge Assembly (pre-installed)

Pivot Bushing (pre-installed)Pivot Bushing (pre-installed)

Door Glass

Strike Rail

Magnet Strip (pre-installed in #07 and #09)

1pc

2pcs

4pcs

1pc

2pcs

1pcStrike Profile

10

11

12

13

14

15

16

17

18

Handle

Sweep Vinyl Seal

ST4.2x10 Pan Head Screw

Decorative Screw Cap and Washer

ST4.2x40 Truss Head Screw

Ø5/16” Plastic Wall Anchor

2.5mm hex head wrench

4mm hex head wrench

1pcWall Profile

1pc

8pcs

1pc

6 LUMEN shower door manual Ver 1 Rev 2 09/2018

Installation steps

1. Meaure the finished opening width at the top (at model height),

middle and bottom. Check the threshold for level and the walls for plumb. (Fig 1)

Note that this model can adjust up to 1/2” per side for out-of-plumb conditions or 1” for overall width within the model size.

!

Measure the nished opening

2. Install the Wall Profile (hinge side) (#01) first. Position

the Wall Profile (hinge side) (#01) onto the threshold and against the wall and plumb with a level. Mark the position of the Wall Profile (hinge side) (#01) on the wall (from inside of the shower) and mark the holes for drilling. Remove the Wall Profile (hinge side) (#01) and drill Ø5/16”(8mm) holes. Insert the Wall Anchors (#16) into the holes. (Fig 2)

1

wall

Threshold must be level

2

threshold

outside

Fig 1

3

Ø5/16” (8mm)

4

Fig 2

Left-Swing door installation shown as an example

7 LUMEN shower door manual Ver 1 Rev 2 09/2018

3. Apply silicone to the back of the Wall Profile (hinge side) (#01).

Attach the Wall Profile (hinge side) (#01) to the wall using the ST4.2x 40 Truss Head Screws (#15). (Fig 3a)

15

(x4)

!

1

NOTE: There is a top and a bottom

to the door glass. The handle holes are closer to the top. (Fig 3b)

2

ST4.2x40

5-13/16”

Fig 3a

TOP OF DOOR GLASS

(148mm)

Left-Swing door installation shown as an example

Centerline

5-1/4”

(134mm)

Fig 3b

8 LUMEN shower door manual Ver 1 Rev 2 09/2018

4. Slide the Hinge Profile (#02) assembly fully into the Wall

Profile (#01). (Fig 4)

21

Fig 4a

NOTE: It is very important to protect the bottom edge of the door glass during installation.

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Use 1/2” shims on the threshold for proper spacing and to support the door during the next few steps. (Fig 4b)

1/2” Shims

Fig 4b

9 LUMEN shower door manual Ver 1 Rev 2 09/2018

DO NOT REMOVE THE TWO SMALLER HINGE BOLTS: Only loosen

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these smaller bolts enough to allow the door glass to slide into the hinge.

5. The Hinge Assemblies (#04) are

pre-attached to the Hinge Profile (#02). Remove the large allen bolts and protective sleeves from the hinges. (Fig 5.1) Loosen the smaller allen bolts on the hinges to create enough space to slide the glass into the hinges.

*Place the protective sleeves into the hinge holes on the Door Glass (#06).

Align the holes in the Door Glass (#06) with the holes in the hinges. Install the large bolts through the protective sleeves in the hinge holes and tighten. Re-tighten the small bolts on the hinges to secure the Door Glass (#06).

(Fig 5)

1

remove

2

!

*Insert the plastic sleeves into the holes in the door glass before attaching the door glass to the hinges.

the large bolts and sleeves

3

inside

DO NOT REMOVE THESE BOLTS

inside

re-tighten the small bolts

Fig 5

Loosen, but Do Not remove the two smaller bolts on the hinge to allow enough space to install the door glass without fully disassembling the hinges.

6. Clean the edge of the Door Glass (#06)

prior to attaching the Strike Rail (#07). Apply a thin bead of silicone into the Strike Rail (#07) and attach it to the strike edge of the Door Glass (#06). Make certain that the Strike Rail (#07) is tight to the glass and flush with the top and bottom edges. Secure the rail in place with some painter’s tape until the silicone fully cures. (Fig 6)

apply a thin bead of

1

silicone into the Strike Rail

2

3

rail ush with top of glass

Fig 6

Position the tape so that it does not interfere with aligning the magnetic strips

10 LUMEN shower door manual Ver 1 Rev 2 09/2018

7a. Adjust the strike and hinge profiles within the wall profiles to center the door within the model

size range.

DO NOT adjust either profile more than 1/2”.

The ID groove on the hinge profile and strike profile should not be visible.

DO NOT over adjust the profiles beyond the ID groove . (Fig 7a)

ID groove

inside

Wall profile Hinge profile

1/2”max adjustment

Fig 7a

ID groove

Strike profile 1/2”max adjustment

inside

Wall profile

NOTE: For safety and to protect the Door Glass:

The door glass will need to be supported by shims

!

and/or an assistant until the Wall profile and Hinge profile are screwed together.

11 LUMEN shower door manual Ver 1 Rev 2 09/2018

7b. Check the door for level. Adjust the Hinge Profile (#02) as

necessary. From inside of the shower, drill an Ø1/8” hole through the predrilled hole at the top of the hinge-side Wall Profile (#01) and secure the Wall Profile (#01) to the hinge profile using an ST4.2 x 10mm Pan Head Screw (#13) and Washer (#14). This will provide some support for the door until the remaining ST4.2 x 10mm (#13) screws are installed in Step #12, after the Strike side profiles are installed. This screw may

need to be repositioned at that time depending on the finished opening conditions. (Fig 7b)

13

Hinge side as viewed from inside the shower

(x1)

1

Ø

top

inside

Left hinged door shown as an example

1/8”

(3.2mm)

2

ST4.2x10

washer

The 1/2” shims should only be removed after the Hinge profile and Wall profile are screwed together

Fig 7b

8. Position the Strike Profile (#09) and Wall Profile (#10) against the wall. Close the door and use a

tape measure to align the Door Glass (#06) parallel to the front edge of the threshold. Align the Strike Profile (#09) with the Strike Rail (#07) on the edge of the door. Check the strike-side Wall Profile (#10) for plumb, but make sure that the magnets align. Adjust the Strike Profile (#09) within the Wall Profile (#10) for overall width or out-of-plumb.

Mark the position of the Wall Profile (#10) on the wall from inside the shower. (Fig 8)

wall profile

Fig 8

door

strike rail

strike profile

Adjust the Strike profile to make sure that the magnets make full contact from top to bottom.

12 LUMEN shower door manual Ver 1 Rev 2 09/2018

9. Open the door and remove the Strike Profile (#09) and leave the Wall Profile (#10) in position.

Mark the holes for drilling through the holes in the Wall Profile (#10).

Drill Ø5/16”(8mm) holes and insert the Wall Anchors (#16) into the holes. Apply silicone to the back of the Wall Profile (#10) and around the screw holes. Attach the Wall Profile (#10) to the wall using the ST4.2x 40 Truss Head Screws (#15).

(Fig 9a and Fig 9b)

1 3

4

Fig 9a

2

Ø5/16” (8mm)

5

ST4.2x40

Fig 9b

13 LUMEN shower door manual Ver 1 Rev 2 09/2018

10. Insert the Strike Profile (#09) back into the installed Wall Profile (#10), and adjust the Strike

Profile (#09) as necessary to line up the magnetic seals. (Fig 10)

1

2

Fig 10

14 LUMEN shower door manual Ver 1 Rev 2 09/2018

11. The Strike Rail (#07) magnet on the Door Glass (#06) must line up with the magnet on the Strike

Profile (#09). Make sure the magnets make even contact from top to bottom. (Fig 11)

Magnet strips

inside

Fig 11

door

outside of shower

Top view of strike-side wall profile

Left-Swing door installation shown as an example

15 LUMEN shower door manual Ver 1 Rev 2 09/2018

12. Adjust the door for level and plumb by adjusting the profiles on either side of the door. Use the

pre-drilled holes on the inside of the Wall Profiles (#01 and #10) as guides. After making final adjustments to the Door Glass (#06), drill holes into the Hinge Profile (#02) and Strike Profile (#09) through the pre-drilled holes in the Wall Profiles (#01 and #10) using an Ø1/8” (3.2mm) drill bit.

NOTE: Drill through one layer of the profile, not through the entire profile. Attach the profiles together using the ST4.2x10 Pan Head Screws (#13) along with the Decorative Cap and Washer (#14). (Fig 12)

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Note: It may be necessary to reposition the ST4.2 x 10 screw that was installed during step #8. (Fig 12.1)

Hinge side Strike side

1

2

View from outside shower

outside

13

(x7)

Washer

ST4.2x10 screw

Decorative cap

Hinge side as viewed from inside the shower:

1

Ø

1/8”

(3.2mm)

inside

Strike side as viewed from inside the shower:

1

Ø

1/8”

(3.2mm)

Left-Swing door installation shown as an example

inside

2

ST4.2x10

2

ST4.2x10

Fig 12

3

4

16 LUMEN shower door manual Ver 1 Rev 2 09/2018

13. Install the Handle (#11) onto the Door Glass (#06) using the ST4.2x10 Pan Head Screws (#13)

and one gasket per side to prevent glass to metal contact. Cover the handle screws with the decorative caps. (Fig 13)

door

sleeves

gasket

outside handle

caps

screws

gasket

inside handle

Fig 13

14. Notch the strike end of the Bottom Strip (#12) with a razor knife to fit around the Strike

Rail (#07) on the edge of the Door Glass (#06). Install the Bottom Strip (#12) onto the bottom of the Door Glass (#06). Also, slice the inside deflector where it overlaps the hinge-side vinyl. (Fig 14)

Slice the inside deflector where it overlaps the hinge-side vinyl

Razor Knife

Fig 14

Left-Swing door installation shown as an example

17 LUMEN shower door manual Ver 1 Rev 2 09/2018

d

e

s

i

g

n

e

d

b

y

B

r

i

a

n

L

i

e

b

15. From inside the shower, apply a good quality mildew-resistant silicone where the profiles meet the

walls. Silicone may also be applied on the outside of the profiles if necessary. (Fig 15)

NOTE: The surfaces need to be clean and free of debris before applying silicone.

Allow 24 hours for the silicone to cure before using the shower.

!

24

Hours

Fig 15

18 LUMEN shower door manual Ver 1 Rev 2 09/2018

Hinge Assembly Detail

FOR REFERENCE ONLY! It is NOT necessary to fully disassemble

!

the hinges during installation!

Lorem ipsum

Hinge Front Plate

Hinge Back Plate

Countersunk Allen Screw M4x16

Countersunk Allen Screw M6x20

M6 Screw Cap

Gasket

Ø10mm Plastic Sleeve

Pivot Pins

Pivot Bushing

The Hinge gaskets are pre-attached to the hinges

19 LUMEN shower door manual Ver 1 Rev 2 09/2018

Product Maintenance

BASES and BACKWALLS: To ensure long lasting life for your acrylic back walls: wipe them off

after each use with a soft cloth. To clean the acrylic back walls use non-abrasive sprays or cream based cleaners. Avoid the use of aerosol spray cleaners. Never use abrasive cleansers, metal brushes or scrapers that could scratch or dull the surface.

GLASS: To ensure long lasting life for your glass shower products: wipe them off after each use

with a soft cloth. Rinse and wipe off the glass using either a soft cloth or a squeegee to prevent soap buildup and water spots (Hard water can etch the surface of the glass over time if left to dry). To prevent scratching the surface: never use abrasive cleaners or cleaning products that contain scouring agents. Never use bristle brushes or abrasive sponges that may scratch the surface.

HARDWARE: To ensure a long lasting finish: wipe off the metal parts after each use with a soft

cloth. Do not use abrasive cleaners or cleaning products containing ammonia, bleach or acid. If accidentally used, rinse the surface as soon as possible to prevent damage to the finish (peeling or corrosion). After cleaning the polished finishes, rinse thoroughly and wipe dry with soft cloth. Clean stainless steel surfaces at least once a week. When applying stainless steel cleaner or polish to stainless steel hardware, work with (not across) the grain. Never use an abrasive sponge or cloth, steel wool or wired brush as these may permanently scratch the surfaces.

NOTE: To maximize the life of your door, it is important to regularly inspect the glass and all hardware for misalignment, proper attachment, and/or damage. Contact DreamLine

DreamLine installed properly, and the water flow is not pointed directly at the vinyl seals or hinges.

®

shower doors are designed not to leak under normal usage when

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with any questions or concerns.

20 LUMEN shower door manual Ver 1 Rev 2 09/2018

TEL: 866-731-2244

FAX: 866-857-3638

DREAMLINE.COM

®

For more information on DreamLine

Shower Doors and Enclosures please visit DreamLine.com

DreamLine SHDR534072009, SHDR534072006, SHDR534072001, SHDR534072004, SHDR533472009 User Manual

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Frequently Asked Questions

User Manual