DreamLine SHDR244072089, SHDR243472089, SHDR245272089, SHDR244672089 User Manual

UNIDOOR TOULON

SHOWER DOOR INSTALLATION INSTRUCTIONS

IMPORTANT

DreamLine® reserves the right to alter, modify or redesign products at any time without prior notice for the purpose of product improvement and customer experience. Please refer to the model’s web page on DreamLine.com for the latest technical drawings, installation manuals, warranty information or additional product details.

MODEL #

SHDR-2434720-89 SHDR-2440720-89 SHDR-2446720-89 SHDR-2452720-89

SHDR-2458720-89

##=finish 89- French Black

58” x 72” model shown

Left hand door installation shown

For more information about DreamLine® Shower Doors, Tub Doors & Enclosures, please visit DreamLine.com

UNIDOOR TOULON manual Ver 1 Rev 1 07/2018

This model is treated with DreamLine’s

TM

exclusive ClearMax This is a specially formulated coating that prevents the buildup of soap and water spots.

Install the surface with the ClearMaxTM label towards the inside of the shower. Please note that depending on the model, the glass may be coated on either one or both surfaces.

For best results, squeegee the glass after each use and dry with a soft cloth.

Glass technology.

UNIDOOR TOULON manual Ver 1 Rev 1 07/2018

Table of Contents

Section title

Locations for Required Wall Reinforcement

Available Model Sizes

Unidoor Glass-to-Wall Hinge and Handle Location

Unidoor Glass-to-Wall Hinge - Hole Array

Preparation

Tools

Detailed Diagram of Shower Door Components Parts List

Installation Steps

Vinyl Seals

Adjustable Hinge Details

Product Maintenance

Page #

2

3

4

5

6

7

8

9

10-23

22-23

24

25

UNIDOOR TOULON manual Ver 1 Rev 1 07/2018

Locations for Required Wall Reinforcement

Install double studs OR install 2”x 6” wood blocking between the

studs where the hinges will attach to the wall

Double Studs

or

64-1/8”

(1629mm)

from threshold

2” X 6”

55-5/8”

(1413mm)

72”

(1829mm)

from threshold

8-1/2”

(216mm)

threshold

UNIDOOR TOULON manual Ver 1 Rev 1 07/2018

5/8" (16mm) space beneath installed door glass

2

Available Model Sizes

The sizes of the glass pattern will vary based on the model size purchased.

58”

52”

46”

40”

The illustrations in this manual will show the installation of the 58” x 72” Unioor Toulon model as an example.

The textured surface with the Toulon Patern must

!

NOTE: This model is reversible for left or right hand installation. This manual will show the

left-hand door installation. For a right hand door installation, simply begin on the opposite wall and reverse the orientation of the parts as necessary.

UNIDOOR TOULON manual Ver 1 Rev 1 07/2018 3

be installed toward the outside of the shower.

34”

Unidoor Glass-to-Wall Hinge and Handle Location

7-7/8” (200mm)

31-3/4”

(806.5mm)

UNIDOOR

DOOR GLASS

2”

(50mm)

55-5/8”

(1413mm)

64-1/8”

(1629mm)

from threshold

8-1/2”

(216mm)

from threshold

7-7/8” (200mm)

handle holes

(806.5mm)

GLASS

5/8”

SPACE

THRESHOLD

31-3/4”

7-7/8”

(200mm)

32-3/8”

(822.3mm)

from

threshold

72”

(1829mm)

from threshold

UNIDOOR TOULON manual Ver 1 Rev 1 07/2018 4

5/8” (15.875mm) SPACE

Unidoor Glass-to-Wall Hinge - Hole Array

1-3/8”

(35mm)

3-1/2”

2-7/8”

(89mm)

(73mm)

WALL PLATE

1-15/16”

(50mm)

UNIDOOR TOULON manual Ver 1 Rev 1 07/2018 5

Preparation

1. Prior to installation, examine all boxes and packages for shipping damage and compare the piece count with the packing slip. After opening all boxes and packages read this introduction carefully. Check that all of the necessary parts are included in the package by checking off the components on the “Detailed Diagram of Shower Door Components”. If the unit has been damaged, has a finishing defect, or has missing parts, please contact our customer support department within 3 business days of the delivery date. Please note that

DreamLine® will not replace any damaged products or missing parts free of charge after 3 business days or if the product has been installed. Feel free to contact DreamLine

please provide an order number, job name or other proof of purchase to help identify the original order.

®

if you have any questions, and

2. Please note that you should consult your local building codes with questions on installation

compliance standards. Building and plumbing codes may vary by location, and DreamLine responsible for code compliance standards for your project and will not accept any returns.

3. If this unit is going to be installed in a new construction, please install all of the required plumbing and drainage before installing the shower. Use a competent and licensed (if required by local code) plumber for all plumbing installation

4. Please make sure that prior to beginning the installation, the surfaces are leveled and solid and will be able to support the total weight of the unit. Also make sure the walls are at right angles. Irregular installation surface level, radius corners or improper angle of side walls will result in serious problems for your installation. Note that some adjustments and drilling will be necessary during the installation process.

5. Please protect all primary surfaces of the product during installation. Never set the glass down directly onto a tile floor. Leave corner protectors in place until necessary to remove them. Always use a piece of wood or cardboard to protect the bottom edge and corners of the glass prior to and during installation.

6. This unit must be installed upon a finished threshold and against finished walls.

7. This door is extremely heavy and the hinges on this door must be attached into studs or to

preinstalled 2”× 6” wood reinforcement behind the wall. See step #5 for details.

Installation into metal studs is not recommended.

®

is not

8. Installation of this model requires that you drill down into the threshold or shower base.

the manufacturer of the base or holes into their product.

9. This model requires a minimum 5/8” of flat level threshold space for installation.

10. This model has 1/2” of adjustment within the U-Channel on the stationary panel side for

out-of-plumb wall conditions and overall width within the model size. Confirm the finished opening conditions before proceeding with the installation.

11. Professional installation recommended.

NOTE: DO NOT attach the handle to the door glass until instructed. DO NOT use the handle to lift the glass during installation. This may result in damage to the glass

!

and/or serious injury. Always use an assistant or a professional grade glass suction cup when handling heavy glass.

threshold material with any questions regarding the drilling of

Contact

6UNIDOOR TOULON manual Ver 1 Rev 1 07/2018

Tools

Tape

Level

Silicone

Miter saw or Hacksaw Hex Head Driver 4mm

Measure

Power Drill

Pencil

Hammer

Phillips Screwdriver

Metal File

Carpenter’s Square

Drill bit Ø5/16" (8mm)

Professional grade Glass suction cup

Drill bit Ø=1/8" (3mm)

Top

Tip: Measure the finished opening

before proceeding with the installation

to be sure that the correct model size has been ordered.

Threshold must be level.

Middle

Tip: Prior to installation, cover the

shower/tub drain with tape to prevent losing screws or small parts.

Tip: Set screw gun clutch to low setting when installing screws and bolts to prevent stripping the heads.

NOTE: Unpack your unit carefully and inspect it. Lay it out and identify all parts using the detailed diagram and packing list in this manual as a reference. Before discarding the carton, check for small hardware bags that may have fallen to the bottom of the box. If any parts are damaged or missing,

®

please contact DreamLine your model configuration.

for replacement. The shipping boxes may contain extra parts not used in

!

Bottom

W

NOTE: Retain these installation instructions for future reference.

7UNIDOOR TOULON manual Ver 1 Rev 1 07/2018

DreamLine SHDR244072089, SHDR243472089, SHDR245272089, SHDR244672089 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual