Dreamline QWALL TUB Installation Instruction

1
QWALL TUB
W
support@BathAuthority.com.
UB ACRYLIC BACK
IMPORTANT
DreamLine
TM
reserves the right to alter, modify or redesign products at any time
ALL INSTALLATION INSTRUCTIONS
without prior notice. For the latest up-to-date technical drawings, manuals or any other details please refer to the support.BathAuthority.com
web page.
Please carefully read the instructions before installing. If you have any questions regarding installation, please call our technical support specialists Monday through Friday 9:00 AM – 5:00 PM EST at 1-866-731-8378, ext. 3 or e-mail our technical support group at
For more information on DreamLineTM Tub Back Wall please visit www.BathAuthority.com
Rev 1.1
2
Preparation
Caulk
Tape Measure Pencil
Screwdriver
Phillips
(Ø 5/16")
Drill bit
Level
Gun
Caulk
Drill
Electric
Hammer
Knife
T-Square
1. After opening all boxes and packages, read this introduction carefully. Check that all of
the needed parts are included in the package, by marking all the components on the “Detailed Diagram of Tub Back Wall Components”. Examine boxes and packages for shipping damage. If the unit has been damaged, has a finishing defect, or has missing parts, please contact our customer support department within 3 business days of the delivery date. Please note that DreamLine TM will not replace any damaged products or
missing parts free of charge after 3 business days or if the product has been installed. Feel free to contact DreamLineTM if you have any questions.
2. Please note that you should consult your local building codes with questions on
installation compliance standards. Building and plumbing codes may vary by location, and DreamLine is not responsible for code compliance standards for your project.
3. This acrylic wall system is specially designed to be installed over any solid surface. If you
are installing the acrylic walls over the existing tiles, remove all loose tiles before the installation. If you are installing over the existing painted walls, take all loose paint off. Please, note that some cutting and drilling might be necessary during the installation process.
4. Make sure to turn off the water supply, remove faucet, handles or any fixture trims
protruding from the wall. Clean the surface removing soap film and dirt from all wall surfaces using regular household detergent, then wipe it dry.
Tools Required
Rev 1.1
3
Detailed Diagram of Tub Back Wall Components
1
2
4
3
7
5
8 9
10
6
01 Side panel 2pcs 06 Wall anchor 21pcs
02 Back panel 2pcs 07 Countersunk screw ST4.2×30 21pcs

Packing List

03 Decorative edge molding 2pcs 08 Decorative cover 15pcs
04 Corner cover 2pcs 09 Glass shelf 2pcs
05 Wall cover 1pc 10 Shelf bracket 6pcs
NOTE: Unpack your unit carefully and inspect it. Lay it out and identify all parts using the detailed diagram and packing list in your manual as a reference. Before discarding the carton, check for small hardware bags that tend to fall to the bottom of the box. If any parts are damaged or missing, please contact DreamLineTM for replacement.
Rev 1.1
4
Back Panel Installation Instruction
W
W/2
W/2
1. Measure the distance of the back wall
of the tub (corner to corner) The distance is “W”
See Fig. 1 for details.
2. Divide the W measurement by 2
(W/2). Place a mark on the back wall and draw a vertical line from top to bottom.
See Fig. 2 for details.
Fig. 1
Rev 1.1
Fig. 2
5
D
D C B F E A
Trim line
D
D - 1”
3. Measure the side walls from the
corner to the front point where the Side panel (01) is going to end. This distance is “D”.
See Fig. 3 for details.
Fig. 3
4. Verify on which side of your tub
wall the fixtures will be installed. Place a mark on the side wall (NB: not the side panel!) with a distance of 1” (one inch) from the corner and draw a vertical line from top to bottom. Take the exact measurements:
from the fixture to the line:
(A, B, C)
from the fixture to the bottom:
(E, F).
See Fig. 4 and Fig. 5 for details.
Rev 1.1
Fig. 4
6
Ø5/16”
2
3
4
5.
Attach the Center cover (05)
Fig. 5
vertically at the center point along the line and mark the drilling holes through the predrilled holes on the Center
cover.
Drill the holes using Ø5/16” drill bit and insert the Wall Anchors (06).
See Fig. 6 and Fig. 7 for details.
Rev 1.1
Fig. 6
7
1
2 3 4
Ø5/16”
6. Attach the Corner cover (04)
to the corner of the wall and mark the drilling holes through the predrilled holes on the Corner cover. Drill the holes using Ø5/16” drill bit and insert the Wall Anchors (06).
See Fig. 8 and Fig. 9 for details
Fig. 7
Rev 1.1
Fig. 8
8
W/2-1”
W/2-1”
b b a
7. Determine the position of both Back
panels (02).
NOTE:
a) Narrow side of the Back panel
cannot be trimmed and should face the center of the Back wall.
b) Wide side of the Back panel can
be trimmed to the size of the wall and should face the corner.
Place a mark on the wide side of the
Back panel with a distance of (W/2 – 1”) from the center edge of
the Back panel to the wide side of the Back panel and draw a straight line from top to bottom.
See Fig. 10 for details.
Fig. 9
Rev 1.1
Fig. 10
9
W/2-1”
W/2-1”
a
1
2
8. Place the Back panel (02) on a flat piece of
plywood or a particle board. Cut the side end of the Back panel by making a few deep scratches with a sharp industrial knife using a T-Square tool or a handheld jig saw.
See Fig. 11 and Fig. 12 for details.
Fig. 11
Rev 1.1
Fig. 12
10
1
2
9. Mount the Center cover (05) to the center of the
back wall using the Countersunk screws
ST4.2×30 (07). Do not tighten the screws. Leave
the Center cover loose on the wall.
See Fig. 13 for details.
10. Apply the sealant to the back of the
left Back panel (02).
See Fig. 14 for details.
Fig. 13
Rev 1.1
Fig. 14
11
1 2 3
4 5 6
11. Slide the right edge of the left Back panel (02) all the way
behind the Center cover (05) and push the Back panel against the wall. You can adjust the position of the Back panel before the sealant sets. Apply equal pressure to the whole surface of the Back panel from top to bottom. Fasten the Corner cover (04) to the left corner of the back
wall using the Countersunk screws ST4.2×30 (07). Do not
tighten the screws.
See Fig. 15 for details.
12. Repeat Step 10 and Step 11 to install the right Back panel
(02) to the right side of the back wall.
See Fig. 16 for details.
Fig. 15
Rev 1.1
Fig. 16
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