DreamLine DLN4101 Installation & Assembly

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1-866-731-2244
SHOWER ENCLOSURE INSTALLATION INSTRUCTIONS
PLEASE REVIEW THIS ENTIRE MANUAL PRIOR TO INSTALLATION
MODEL #s
SHEN-2634340-## SHEN-2636360-## SHEN-2638380-## SHEN-2640400-##
##=finish 01- Chrome 04- Brushed Nickel 06- Oil Rubbed Bronze 09- Satin Black G - Gray Glass
(Left-swing door installation shown)
IMPORTANT!
DreamLine purpose of product improvement and customer experience. Please refer to the model’s web page on DreamLine.com for the latest technical drawings, installation manuals, warranty information or additional product details.
®
reserves the right to alter, modify or redesign products at any time without prior notice for the
Do Not Return Product to the Store. Contact DreamLine® with any questions
PRISM PLUS Shower Enclosure Manual Ver 2 Rev 2 012022
©2022 DreamLine® All Rights Reserved
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This model is treated with DreamLine’s
TM
exclusive ClearMax This is a specially formulated coating that prevents the build up of soap and water spots.
Install the surface with the ClearMaxTM label towards the inside of the shower. Please note that depending on the model, the glass may be coated on either one or both surfaces.
Do not remove ClearMax stickers until after the glass is installed.
Glass technology.
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For best results, squeegee the glass after each use and dry with a soft cloth.
Record the following purchase information for your records or in the event you need to contact DreamLine
Purchase Order Number
Installation Date
Installed By:
PRISM PLUS Shower Enclosure Manual Ver 2 Rev 2 012022
Store/Vendor Purchased From
OD Number (optional)
SKU Number
located on the shipping box or label if available.
®
:
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Table of Contents
Section Title
Page #
Checking Dimensions Important Information
Model-Specific Preparation Tools
Detailed Diagram of Shower Door Components Parts List
Installation Steps Adjustable Hinge Information
Product Maintenance Troubleshooting Factory Parts Information
TIP
Measure the finished opening before proceeding with the installation to be sure the correct model size has been ordered
2 3 4 5 6 7-8
9-29 30
31 32 33
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Symbol Legend
TIP
NOTE
PRISM PLUS Shower Enclosure Manual Ver 2 Rev 2 012022
TIP - for ease of installation.
NOTE - take note of special
feature; additional information.
REQUIRED - requires special attention; signifies a
!
warning.
CORRECT ­recommended.
INCORRECT ­not recommended.
Average Installation Time
2 hrs
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WARNING DISCLOSURE
!
Checking Dimensions
NOTE: This enclosure must be installed at the model size dimensions shown in Table A on page 2 and page 9. Be sure that the correct size shower enclosure has been ordered to fit
the finished dimensions of the base or threshold where the enclosure will be installed. NOTE: The thickness of the finished wall treatment will affect where the enclosure will align upon the threshold.
W1 and W2 dimensions are measured from the finished corner of the walls to the outside edge of the wall profiles.
Glass Box Code
SHEN-GLP2601-343410 SHEN-GLP2601-363610 SHEN-GLP2601-383810 SHEN-GLP2601-404010
Table A
W1
34" 36" 38" 40"
Model sizes:
34”
36”
38” 40”
W2
34" 36" 38" 40"
Outside edge of wall profile
W1
W1
W2
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W2
Finished wall surface
Model sizes:
34”
36”
38” 40”
Outside edge of wall profile
NOTE
Measure at the bottom and draw a plumb line up from the threshold
2 PRISM PLUS Shower Enclosure Manual Ver 2 Rev 2 012022
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WARNING DISCLOSURE STATEMENT
IMPORTANT
DreamLine® reserves the right to alter, modify or redesign products any time without
(All Models)
(Enigma Series)
T
GENERAL PREPARATION
DreamLine® shower doors are not designed to be installed into a fiberglass surround due to the radius corners and lack of a solid surface to mount the hardware.
prior notice for product improvement and customer experience. Please refer to the model’s web page on DreamLine.com for the latest technical drawings, installation manuals, warranty information or additional product details.
This product should be installed by someone familiar with the construction requirement for this type of project and the care necessary for the safe installation and operation of the product.
The safety of any installation is the responsibility of the installer.
Professional installation recommended.
Professional installation required.
To prevent damage or serious injury, Do Not lean against the installed panel/door/glass.
To prevent damage or serious injury: Do Not attempt to lift or move a heavy lite of glass
alone. Use an assistant and/or a professional grade glass suction cup.
The installation of some models may require drilling down into the threshold. Contact the manufacturer of the base, tub, or threshold materi drilling of holes into their product.
All drawings in this installation manual are for illustrative purposes only and are not drawn to scale.
EMPERED GLASS WARNING
Your Shower Door Glass Could Shatter Without Warning if Improperly Installed or Mishandled
Do Not install or operate a shower door if the glass has chipped corners, slivered edges or is otherwise damaged and/or has been dropped or banged into a hard surface such as tile, marble or glass.
The main causes of tempered glass breakage are:
o Improper handling, storage or installation o Misuse/abuse o Lack of maintenance o Failure to replace damaged glass o Improper handling during storage, unpacking and installation: o Corners and edges are the most susceptible area to damage on a lite of tempered
glass and should be protected and handled with care during storage, unpacking, installation and operation. A concentrated point of pressu harder than itself may cause the tempered glass to shatter. The tempered glass may release immediately, within several hours or even days later.
o Incorrect installation of door hardware, rollers, hinges, channels, stopper or glass: o Improper installation may include: loose hardware and/or lack of proper gaskets
between the hardware and glass. Additionally, improper al profiles or other hardware during installation or operation may place stress on the glass edges and cause it to break.
o This product must be installed by a professional and experienced installer familiar with
the safe handling of tempered glass.
o Improper use of this product:
o Aggressively opening or closing the door may cause trauma to the glass, which can
lead to
o The shower door hardware and glass should be inspected periodically:
Instruct the homeowner how to perform a periodic inspection of the shower
Additional considerations should be given to the installation of frameless
breakage. This may occur immediately or hours or even days later.
hardware and glass - some minor adjustments may be necessary based upon the use (or misuse) of the shower door. Ensure that the hardware remains tight and that the door alignment and o should be made upon discovery to prevent damage to the product.
tempered glass products in households with young children or an elderly person due to an increased chance of improper handling. In such cases, alternatives such as shower curtains or grab bars should be considered.
al with any questions regarding the
re or impact with a surface
ignment of guide rails, wall
peration are correct. Any adjustments
After opening all boxes and packages, read this introduction carefully. Check that all the
items are included in the package by marking off the components on the “Detailed Diagram of Product Components” page. Examine all boxes and packages for shipping damage. If the unit has been damaged, has a finishing defect, or is missing parts; please
s
contact our Customer Support department within 3 busine
Please note that DreamLine® will not replace any damaged products or missing parts free of charge after 3 business days or if the product has been installed. Please
contact DreamLine® if you have any questions.
Please note that you should refer to your local building codes with questions on installation compliance standards. Building and plumbing codes may vary by location, and DreamLine® is not responsible for code compliance standards for your project and will not accept any returns.
If this unit is going to be installed in a new construction, install all the required plumbing and drainage before installing the shower. Use a competent and licensed (if required by local code) plumber for all plumbing installation.
Make sure that prior to beginning the installation, the surfaces are leveled and solid and will be able to support the t angles. Irregular installation surface level, radius corners or improper angle of side walls will result in serious problems for your installation. Please note that some adjustments and drilling will be necessary during the installation process.
Protect all primary surfaces of the product during installation. Never set your glass dow directly onto a tile floor. Leave corner protectors in place until it is necessary to remove them. Always use a piece of wood or cardboard to protect the bottom edge and corners of the glass prior to and during installation.
This unit must be installed upon a finished threshold and against finished walls.
WARNING: TO AVOID THE RISK OF DAMAGE OR INJURY:
Follow all recommendations and requirements as shown in the installation instructions.
Perform a thorough inspection of the glass and all parts for any damage prior to installation. Any damage to tempered glass can cause breakage. Do Not install damaged glass!
Do Not install or operate a shower or tub door if the glass has chipped corners, sl edges or is otherwise damaged. Do Not install or operate a shower or tub door that has been dropped or banged into a hard surface such as tile, marble or glass.
CAUTION: Contact with any hard surface can damage tempered glass and cause it to shatter.
This product uses tempered glass. Glass cannot be cut after it has been tempered.
Do Not attempt to cut tempered glass.
DreamLine due to improper handling or lack of maintenance. Conduct periodic inspections of glass and all parts for possible damage, missing or loose parts.
Always wear proper safety equipment such as: safety goggles, work gloves and appropriate footwear during the installation process.
WARNING. Risk of leakage and/or damage. Follow application of silicone sealant or caulk. Allow 24 hours for the sealant to cure before the initial use of the shower or tub product. Follow the silicone manufacturer’s recommendations regarding the use of their product.
Thoroughly read these instructions before installing or using this product.
Leave this manual for the end-user of the product.
otal weight of the unit. Also make sure the walls are at right
®
Glass Shower doors, Tub doors, Inline panels, and Return panels can shatter
ss days of the delivery date.
all instructions regarding the
ivered
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n
This product should be installed by someone familiar with the
!
PRISM PLUS Shower Enclosure Manual Ver 2 Rev 2 012022 3
construction requirements for this type of project and the care necessary for the safe installation and operation of the product.
!
Professional Installation
recommended
Certied Professional
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1-1/2”
minimum threshold
±0.0±0
.0
±0.0±0
.0
±0.0±0
.0
±0.0±0
.0
!
TIP
Model-Specific Preparation
REQUIRED:
Tile
Contact the manufacturer of the base or other threshold material with any questions regarding the drilling of holes into their product.
Acrylic
!
DO NOT install the handle onto the door
glass until instructed.
DO NOT lift the glass using the handle. This could result in damage to the glass and/or serious personal injury. Always use an assistant or a professional grade glass suction cup when handling heavy glass.
©2022 DreamLine® All Rights Reserved
Professional installation is recommended
!
PRISM PLUS Shower Enclosure Manual Ver 2 Rev 2 012022 4
for this door. Two installers recommended.
Up to 1/4” max adjustment for Out-of-Plumb conditions within the SS U-Channel (#11) on both stationary panels.
1/4” MAX
Stationary Panel Glass
1/4” MAX
NOTE
L
swing
door
This model is reversible for left or right-hand swing door installation. The left-hand swing door installation is used as an example throughout this manual. For right-hand door installation, simply reverse the orientation of the steps shown and begin on the opposite wall.
R
swing
door
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Tools
Level
100% Silicone*
*Quick-drying/fast-curing silicone recommended for the installation of hinge panels.
Professional-grade Glass Suction Cup
(Optional but recommended)
Tape Measure
Power
Drill
13/16” shims
Pencil
Screw Gun
Razor Knife
#2 Phillips Screwdriver
4mm Hex Bit
Soft Head
Hammer
Drill bit
(Ø1/8") (3mm)
#2 Phillips Driver Bit
Safety Glasses
Drill bit (Ø3/16") (4.76mm) (8mm)
#2 Phillips Extended driver bit
Drill bit
(Ø5/16")
Work Gloves
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Medium­Strength Thread Lock (not included)
Verify that the correct model size has been ordered; measure the finished opening
TIP
NOTE
NOTE
before proceeding with the installation.
Confirm that the finished walls are plumb and the threshold is level and pitched into the shower area.
Use a good quality waterproof, mildew-resistant 100% silicone.
Cover the shower/tub drain with tape prior to installation to prevent the loss of screws or small parts.
Unpack your unit carefully and inspect it. Lay it out and identify all parts using the Detailed Diagram on page 6 and parts list in this manual as a reference. Before discarding the carton, check for small hardware bags that may have fallen to the bottom of the box. If any parts are damaged or missing, please contact DreamLine for replacement.
Retain these installation instructions for future reference.
®
PRISM PLUS Shower Enclosure Manual Ver 2 Rev 2 012022 5
Page 8
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PRISM PLUS Shower Enclosure Manual Ver 2 Rev 2 012022 6
Detailed Diagram of Shower Door Components
05
11
07
13
03
02
14
09
04
01
06
12
17
08
15
(Left-swing door installation shown)
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Parts List
01
Return Panel Glass
04
L-Bar™ Support Bracket (Right & Left)
x1
x2
02
Door Glass
05
130º Glass-to-Glass Hinge Assembly
x1
x2
03
Hinge Panel Glass
06
Handle
x1
x1
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07
Wall Anchor 8mm (5/16”)
x8
11
U-Channel 1” Stainless Steel for 10 mm (3/8”) glass
x2
08
ST4.0 x 25mm Pan Head Screw
12
Bottom Glass Bracket
x2
x2
10
Decorative Cover and washer
13
Vinyl Seal with Flexible Fin for 10 mm (3/8”) glass
2 ea
x1
PRISM PLUS Shower Enclosure Manual Ver 2 Rev 2 012022 7
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Parts List
14
135º Strike Vinyl for 10mm (3/8”) glass
17
ST4.0 x 40mm Pan Head Screw
x1
x8
15
Bottom Sweep Vinyl for 10mm (3/8”) glass
x1
16
3mm/4mm Hex Key
1 ea
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PRISM PLUS Shower Enclosure Manual Ver 2 Rev 2 012022 8
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PRISM PLUS Shower Enclosure Manual Ver 2 Rev 2 012022 9
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1
Table A
Glass Box Code
SHEN-GLP2601-343410 SHEN-GLP2601-363610 SHEN-GLP2601-383810 SHEN-GLP2601-404010
W1
34" 36" 38" 40"
W1
W2
34" 36" 38" 40"
Installation Steps
!
W2
W1W2W1
NOTE: The Stainless Steel U-Channels (#11)
must be installed at the correct dimensions for the model size indicated in Table A.
W2
NOTE
Measure at the bottom and draw a plumb line up from the threshold
W2
W1W2W1
Tools Needed
Fig 1
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2
W1
W1
W2
W2
1
2
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PRISM PLUS Shower Enclosure Manual Ver 2 Rev 2 012022
Fig 2
Parts Needed
11
x2
Tools Needed
10
Page 13
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3
NOTE
Install the U-Channels (#11) (on both sides of the opening
1 2*
W1
W1
W2
W2
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3 4
Fig 3
Parts Needed
11
If a Stud is present behind the wall:
*
drill a Ø3/16”(4mm) hole up to the stud,
drill an Ø1/8” (3mm) pilot hole into the stud
NOTE
TIP
PRISM PLUS Shower Enclosure Manual Ver 2 Rev 2 012022
the ST4.2 x 40mm Pan Head Screws (#17) OR If No Stud is present behind the wall: drill a Ø5/16”(7mm) hole and insert the Wall Anchors (#13) and use the ST4.0 x 40mm Pan Head Screws (#17).
The Pan Head Screws pass through the outer holes in the U-Channels and secure the U-Channels to the walls.
Be sure each drilled hole is in the correct position and is the correct size for the screw or anchor. Always use low torque and steady pressure to avoid stripping the screw heads or snapping the heads off stainless steel screws.
and use
x2
07
(*Optional)
17
Tools Needed
x8
x8
11
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4
inside
inside
inside
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Fig 4
5
1
Parts Needed
01
x1
03
x1
12
2
(Left-hand swing installation shown)
PRISM PLUS Shower Enclosure Manual Ver 2 Rev 2 012022
Fig 5
x2
Tools Needed
12
Page 15
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6
1
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2
!
The distance between the edges of both stationary panels needs to be 23-15/16”
1/4” MAX
Fig 6a
23-15/16”
23-15/16”
1/4” MAX
Parts Needed
01
x1
03
(Left-hand swing installation shown)
PRISM PLUS Shower Enclosure Manual Ver 2 Rev 2 012022
x1
Tools Needed
23-15/16”
Fig 6b
13
Page 16
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7
(Overhead View)
1/4” MAX Adjustment in UChannel
W2
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W1
1/4” MAX Adjustment in UChannel
23-15/16”
Tools Needed
PRISM PLUS Shower Enclosure Manual Ver 2 Rev 2 012022
14
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8
1
NOTE
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2
Repeat these steps to install the
NOTE
For installation into an Acrylic threshold:
Drill an Ø1/8”(3mm) hole the ST4.0 x 25mm Countersunk Screw (#08)
panel glass on the opposite threshold
NOTE
and use
3
.
For installation into an Tile threshold
Drill a Ø3/16” (4mm) hole up to the stud, drill an Ø1/8” (3mm) pilot hole into the stud
the ST4.0 x 25mm Countersunk Screw (#08)
For installation into a composite threshold:
Drill a Ø5/16”(8mm) hole, install a
and the ST4.0 x 25mm Countersunk Screw (#08)
PRISM PLUS Shower Enclosure Manual Ver 2 Rev 2 012022
Wall Anchor
and use
.
Parts Needed
12
.
x2
Tools Needed
15
Page 18
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9
*1
*Fast-drying 100% silicone recommended for the installation of hinge panels.
2
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3
screw
washer
cap
4 5 6
Repeat these steps to install the
NOTE
PRISM PLUS Shower Enclosure Manual Ver 2 Rev 2 012022
panel glass on the opposite threshold. Maintain the required 23-15/16” spacing.
08
Parts Needed
10
x2
2 ea
12
Tools Needed
or
x2
16
Page 19
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PRISM PLUS Shower Enclosure Manual Ver 2 Rev 2 012022
L-Bar™ Bracket 1pc
4.8
M5×14.5 Screw
2pcs
10
4.5
4.7
Left-handed L-Bar™ Support Bracket shown
4.6
4.3
4.8
4.4
4.1
L-Bar™ Installation
05
4.2
Item Item Description Quantity
4.1 PVC Spacer 0.5 mm 2pcs
4.2 M5 Rubber-Tipped Set Screw 2pcs
4.3
4.4 L-Bar™ Bracket Decorative Cover 1pc
4.5 Wall Anchor 2pcs
4.6 L-Bar™ Bracket Wall Plate 1pc
17
4.7 Truss Head Screw ST4.2×40 2pcs
Fig 10
(Left-hand L-Bar™ Support Bracket shown)
Parts Needed
x2
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PRISM PLUS Shower Enclosure Manual Ver 2 Rev 2 012022
11
1
2* 3 4
5 6 7
Leave 1/16”-1/8” space between Bracket Wall Plate (#4.6) and U-Channel
(Left-hand L-Bar™ Support Bracket shown)
TIP
18
*Leave the L-Bar™ decorative cover attached when marking the L-Bar™ position on the wall to allow space (1/16”-1/8”) to re-attach the cover plate after installation.
Fig 11
Tools Needed
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PRISM PLUS Shower Enclosure Manual Ver 2 Rev 2 012022
12
1 2 3* 4*
5
Max 3/16” (4mm)
Max 3/16” (4mm)
(Left-hand L-Bar™ Support Bracket shown)
*
To adjust the angle of the L-Bar™: Loosen the M5 x 14.5 screws, rotate
NOTE
19
the appropriate set screw (See Fig 12.3 and 12.4) to adjust the angle of the
L-Bar™ (up to 3/16” (4mm)) in the desired direction. Hand tighten the M5 x
14.5 screws after adjustment is complete and replace the decorative cover.
Tools Needed
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13
23-15/16”
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TIP
NOTE
!
23-15/16”
Before installing the Door glass (#02), attach the 135° Strike Vinyl (#14) to the edge of the Return Panel Glass (#01) to protect the edge of the glass during installation of the
Door Glass (#02).
Allow the silicone in the U-Channel holding the Hinge Panel Glass (#03) to set before hanging the door glass. Once the door is hung, leave the shims in place under the door glass while the silicone cures, especially if there is an out-of-plumb wall condition.
DO NOT install the Door Handle (#06) onto the glass until instructed. DO NOT lift the glass using the Handle. This could result in damage to the glass and /or serious personal injury. Always use an assistant and a professional-grade glass suction cup when handling heavy glass.
Fig 13
(Left-hand swing installation shown)
Return Panel Glass (#01)
PRISM PLUS Shower Enclosure Manual Ver 2 Rev 2 012022
Parts Needed
14
x1
20
Page 23
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!
Glass to Glass Hinges
Hinge Installation Procedure
(180º and 135º Hinges)
Follow these installation instructions after the installation of the Stationary Hinge Panel Glass. The Hinge Panel Glass must be
sturdy and secure before installing the hinges and Door Glass.
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14
15
1
NOTE
NOTE
Remove the hinge screws, face plates and gaskets from both hinges. Set the thinner (1mm) gaskets aside for the next step. Use the thicker, 2mm gaskets to install the hinges. Fig 14
2
Fig 14
Use a razor knife to cut about a dozen 3/8” x 3/8“ pieces from the thinner, 1mm (spare) Hinge Gaskets. The thicker, 2mm Gaskets are used in the hinge installation. Fig 15
1mm Hinge
PRISM PLUS Shower Enclosure Manual Ver 2 Rev 2 012022
Gasket
Fig 15
3/8”
Parts Needed
05
3/8”
x2
Tools Needed
21
Page 24
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16
NOTE
Attach the Glass-to-Glass Hinges to the Stationary Panel Glass with the bolt
openings facing the inside of the shower. Be sure the inside edge of the hinges are flush with the edge of the glass. Fig 16
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NOTE
Medium-Strength Thread Lock (Not included)
Install the vinyl spacers cut earlier from the spare gaskets between the Hinge and the Door Glass in the marked locations. Layer them if needed to fill the gaps. This will prevent contact between the hinge and the glass and help keep the door level. Apply thread lock to the hinge screws and install the rectangular hinge plates using a screw gun and a 4mm hex bit. Fig 16a
©2022 DreamLine
Stationary Panel Glass
Fig 16
4mm Hex Driver Bit
Fig 16a
TIP
PRISM PLUS Shower Enclosure Manual Ver 2 Rev 2 012022
Tighten the Hinge screws as firmly as possible with a screw gun.
Parts Needed
05
x2
Tools Needed
22
Page 25
17
NOTE
Hanging the Door Glass
Use a glass suction cup and a helper to hang the Door Glass (#02). Install the vinyl spacers cut earlier from the thinner/spare 1mm gaskets between the hinge and the Door Glass in the indicated locations. Layer them if needed to fill all the gaps. This will prevent contact between the hinge and the glass and help to keep the Door Glass level. Fig 18
13/16” shims (not included)
Door Glass
Stationary Panel Glass
NOTE
Use 13/16” shims (not included)
beneath the door glass to help align the door glass with the hinge openings and the tops of the Panel Glass.
NOTE
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TIP
PRISM PLUS Shower Enclosure Manual Ver 2 Rev 2 012022
A bit of stickum between the gaskets and the hinge body will keep the gaskets from shifting during installation.
Fig 18
Be sure to use the thicker, 2mm gaskets on both sides of the glass, between the
Hinge body and the Door Glass.
Tools Needed
23
Page 26
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18
TIP
Door Glass
Tighten the Hinge screws as firmly as possible with a screw gun.
Stationary Panel Glass
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PRISM PLUS Shower Enclosure Manual Ver 2 Rev 2 012022
NOTE
Install the Caps on all Hinge scews.
Parts Needed
Medium-Strength Thread Lock (Not Included)
Tools Needed
05
x2
4mm Hex Bit
24
Page 27
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19
NOTE
These adjustable hinges are factory set to overclose for a tight seal and do
not need adjustment. However, if an adjustment is required, see Page 30
for instructions regarding the adjustment features of these hinges.
© 2022 DreamLine® All Rights Reserved
Adjustment Screws
20
NOTE
Install the Door Handle (#06) Fig 15
The larger knob on the door handle goes on top.
Fig 14b
outside
PRISM PLUS Shower Enclosure Manual Ver 2 Rev 2 012022
Parts Needed
06
Fig 15
x1
25
Page 28
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PRISM PLUS Shower Enclosure Manual Ver 2 Rev 2 012022
21
Vinyl Seal Installation
1
3
2
NOTE
26
The deflector strip on the Sweep Vinyl must be installed toward the inside of the shower
Inside
Fig 15
Parts Needed
15
Deector Strip
x1
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Page 29
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PRISM PLUS Shower Enclosure Manual Ver 2 Rev 2 012022
22
Vinyl Seal Installation (Cont’d.)
1 2
(Notching the Sweep Vinyl)
3/8” (+/-)
3
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27
4
Fig 18
Parts Needed
15
x1
Tools Needed
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PRISM PLUS Shower Enclosure Manual Ver 2 Rev 2 012022
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1
Slice the soft vinyl ap with a razor knife where the hinge and glass meet
Notch bottom of vinyl to t around back side of the hinge
Vinyl Seal Installation (Cont’d.)
(Notching the Hinge-Side Vinyl)
hinge panel
door
2
Notch vinyl to t around back side of hinge
Slit soft vinyl ap
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3
Slice the soft vinyl ap with a razor knife where
Notch top and bottom of vinyl to t around back of hinge and around the sweep vinyl.
28
the hinge and the glass meet
7/8”
Fig 19
7/8”
NOTE
Notches in the vinyl should be approximately 7/8”
Tools Needed
Page 31
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24
NOTE
Surfaces need to be clean and free of debris before applying silicone. Apply to the entire interior perimeter of the panel glass.
24
Hours
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Allow 24 hours for the silicone to cure before using shower.
!
PRISM PLUS Shower Enclosure Manual Ver 2 Rev 2 012022
Tools Needed
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NOTE
130° Adjustable Hinge Information
HG-PRS30A 130° Adjustable Hinge
The hinge assemblies are preset to overclose 5° beyond the normal closing position to create a tight seal against the strike vinyl. While it is not necessary to adjust the hinges, the adjustment feature on the hinge assemblies can be used to change the closing angle of the door only. Make any hinge adjustments prior to installing the Strike Vinyl. Both Hinge Assemblies must be adjusted at the same time and to the same angle. Do not attempt to adjust the hinges separately or before they are installed.
The Adjustable Hinge Assemblies are factory pre-set to overclose to 130° to create a tight seal with the Strike Vinyl.
130°
If strike vinyl is not used, the hinges can be adjusted to close to a different angle (135° for example).
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135°
How to Adjust the Hinge Assemblies
Once the Door Glass (#02) is installed:
• Remove the strike vinyl if it is installed
• Hold the door in the closed position and loosen the adjustment set screws on both hinges with the supplied Allen Key
• Move the door to the new desired closed position
• While holding the door in the new closed position, retighten the set screws on both hinges
The Door Glass will now close to the new closed position
Do not adjust the hinges separately or before installation. This could lead to problems with the hinges operating together correctly.
Adjustment set screws
NOTE
To prevent leakage, adjust the Hinge Assemblies (#05) to overclose so the Door Glass creates a tight seal with the 135° Strike Vinyl (#14).
!
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Product Maintenance
BASES and BACKWALLS: To ensure long lasting life for your acrylic back walls: wipe them off
after each use with a soft cloth. To clean the acrylic back walls use non-abrasive sprays or cream based cleaners. Avoid the use of aerosol spray cleaners. Never use abrasive cleansers, metal brushes or scrapers that could permanently scratch or dull the surface.
GLASS: To ensure long lasting life for your glass shower products: wipe them off after each use with a soft cloth. Rinse and wipe off the glass using either a soft cloth or a squeegee to prevent soap buildup and water spots (Hard water can etch the surface of the glass over time if left to dry). To prevent scratching the surface: never use abrasive cleaners or cleaning products that contain scouring agents. Never use bristle brushes or abrasive sponges that may scratch the surface of the glass.
HARDWARE: To ensure a long lasting finish: wipe off all metal parts after each use with a soft cloth. Do not use abrasive cleaners or cleaning products containing ammonia, bleach or acid. If accidentally used, rinse the surface as soon as possible to prevent damage to the finish (peeling or corrosion). After cleaning the polished finishes, rinse thoroughly and wipe dry with a soft clean cloth. Clean stainless steel surfaces at least once a week. When applying stainless steel cleaner or polish to stainless steel hardware, work with the grain (not across the grain). Never use an abrasive sponge or cloth, steel wool or wired brush as these may permanently scratch the surfaces.
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To maximize the life of your door, it is important to regularly inspect
NOTE
PRISM PLUS Maintenance Checklist
Check that the unit is stable, operates smoothly and that the installation is secure.
Confirm that all screws/bolts are tight.
Confirm that all vinyl seals are intact (replace if missing or damaged to prevent leakage).
Inspect exposed and concealed glass edges for damage (damaged glass must be replaced!)
Inspect silicone for gaps. Replace silicone as necessary to prevent leaks.
the glass and other hardware for misalignment, proper attachment, and/or damage. Contact DreamLine® with any questions or concerns.
PRISM PLUS Shower Enclosure Manual Ver 2 Rev 2 012022 31
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Problem/Symptom Suggested Solution
Page
Missing Parts
Troubleshooting
•Check all shipping/packaging material for missing parts/components.
•If not found, contact DreamLine Customer Support (1-866-731-2244) to order factory part replacement.
——
•Confirm that silicone was properly applied along
Water Leaks/Stationary Panels
Water Leaks/Door Glass
Door Glass does not create a good seal when closed.
Door Glass does not open or close smoothly.
the inside edges of both Stationary Panels.
• Direct the shower head/water flow away from the area.
•Confirm that the Strike Vinyl (#14), Bottom Sweep Vinyl (#15) and the Vinyl seal (#13) (hinge vinyl) are correctly installed.
• Direct the shower head/water flow away from the area.
•Confirm that the Strike Vinyl (#14), Bottom Sweep Vinyl (#15) and the Vinyl seal (#13) (hinge vinyl) are correctly installed.
• Direct the shower head/water flow away from the area.
•Confirm the hinges are adjusted properly
•Confirm that the distance between the stationary panels is 23-15/16”.
•Check that hinges are correctly installed and tight.
•Be sure 2mm gaskets have been used - one on each side of both hinges.
•Confirm that if hinges were adjusted, proper procedure was followed.
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29
27-28
27-28
20, 21-24, 30
L-Bar™ not installed level with the panel glass.
Prior to contacting DreamLine® Customer Service, please have the following information readily available:
TIP
- Purchase Order Information
- Name, PO Number, Dealer/Vendor Name, etc.
- SKU/Model Number (see cover page)
- Factory Part Information (see Page 33)
•Review the L-Bar™ (#04) installation steps to adjust the L-Bar™ (#04) (See steps #10-12)
17-19
32 PRISM PLUS Shower Enclosure Manual Ver 2 Rev 2 012022
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PRISM PLUS Shower Enclosure Manual Ver 2 Rev 2 012022 33
ITEM
#
ITEM DESCRIPTION QTY
BOLD digit indicates nish: 1 = Chrome; 4= Brushed Nickel; 06=ORB: 09=San Black
SHEN-GLP2601 PRISM PLUS
Factory Parts Information
FACTORY PARTS INFORMATION
FACTORY PART NUMBER
014352028 Return Panel Glass (34" x 34") 1
014352021 Return Panel Glass (36" x 36") 1
01
014352023 Return Panel Glass (38" x 38") 1
014352025 Return Panel Glass (40" x 40") 1
02 014352026
014352027 Hinge Panel Glass (34" x 34") 1
014352020 Hinge Panel Glass (36" x 36") 1
03
014352022 Hinge Panel Glass (38" x 38") 1
014352024 Hinge Panel Glass (40" x 40") 1
04 07121048/07124048/07126048/07129048 L-Bar™ Support Brack
04 07121049/07124049/07126049/07129049/ L-Bar™ Support Bracket Right 12in for 10mm (3/8in) Glass 1
05 07411008/07414008/07416008/07419008/ 130 Degree Glass-to-Glass Hinge Assembly for 10mm (3/8in) Glass 2
06 07221004/07224004/07226004/07229004 Rectangular Single Sided Handle with Knob for 10mm (3/8in) Glass 1
07 07552148 Wall Anchor 8mm (5/16in) 15
08 091104 ST4.0 x 25mm Pan Head
09 090108 ST4.2 x 40mm Truss Head Screw 7
10 07551011/07554011/07556011/07559011 Decorative cover and washer 5
07121057/07124057/07126057/07129057 U-Channel 1" SS for 10mm (3/8in) Glass 2
11
12 07011002/07014002/07016002/07019002/ Bottom Glass Bracket Exposed Screw for 10mm (3/8in) Glass 2
13 063014100-1829
14 063016100-1829
15 063066100-0610
091107 ST4.0 x 40mm Pan Head Screw 11
17
--- 07551093 PVC Glass Spacer 0.5mm
Door Glass
et Left 12in for 10mm (3/8in) Glass 1
Screw 2
Vinyl Seal with Flexible Fin for 10mm (3/8in) glass
135 degree Strike Vinyl for
Bottom Sweep Vinyl for 10mm (3/8in) Glass
10mm (3/8in) Glass
1
1
1
1
4
Contact Support@DreamLine.com for Part replacement, installation assistance or additional information.
Complete Warranty information is available on DreamLine.com.
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TEL: 866-731-2244
FAX: 866-857-3638
For more information on DreamLine
DREAMLINE.COM
®
Shower Doors and Enclosures please visit DreamLine.com
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