DreamLine DLN3277 Installation & Assembly

Page 1
VISIONS
SHOWER DOOR, BASE & BACKWALL INSTALLATION INSTRUCTIONS
Wall Profile with Flange
STEP 1: Shower Base Installation Instructions
STEP 2: Shower Backwall Installation Instructions
STEP 3: Shower Door Installation Instructions
CHOOSE the APPROPRIATE MANUAL
!
for your model version
Wall Profile WITH Flange:
VISIONS Manual Ver 1 Rev 7 072015
OR
Wall Profile WITHOUT Flange:
VISIONS Manual Ver 2 082018
OR
Wall Profile without Flange
For more information about DreamLine® products please visit DreamLine.com
©2019 DreamLine® All Rights Reserved
Page 2
©2018 DreamLine. All Rights Reserved
1
SLIMLINE SHOWER BASE
S
Color options:
Double Threshold Shower Base with Corner Drain Configuration
HOWER BASE DIMENSIONS AND INSTALLATION INSTRUCTIONS
IMPORTANT DreamLine® reserves the right to alter, modify or redesign products at any time without prior
notice for the purpose of product improvement and customer experience. Please refer to the model’s web page on DreamLine.com for the latest technical drawings, installation manuals, warranty information or additional product details.
shown as an example
Please review this entire manual before beginning installation
For more information about DreamLine® products please visit DreamLine.com
SLIMLINE SHOWER BASE manual Ver 5 Rev 9a 11/2018
--- - White
-22- Biscuit
-88- Black
Page 3
©2018 DreamLine. All Rights Reserved
2
XXX
Tape
Measure
Pencil
Level
Mortar
Preparation
1. Prior to installation, examine all boxes and packages for shipping damage and compare the piece count with your packing slip. After opening all boxes and packages read this introduction carefully. Check that all of the parts are included in the package by checking off the components on the parts list. If the unit has been damaged, has a finishing defect, or has missing parts, please contact our customer support department within 3 business days of the delivery date. Please note that DreamLine® will not replace any damaged products or missing parts free of charge after 3 business days or if the product has been installed. Please contact DreamLine® if with any questions and please provide an order number, job name or other proof of purchase to help identify the original order.
2. Install all of the required plumbing and drainage before installing the shower base. Use a competent and licensed (if required by local code) plumber for all plumbing installation.
3. Shower bases must be installed by a licensed plumber. Please note that you should
consult your local building codes with questions on installation compliance standards. Building and plumbing codes may vary by location and DreamLine® is not responsible for code compliance standards for your project.
4. Make sure that prior to the installation the installation surface is leveled and solid and will be able to support the total weight of the unit. Also make sure the walls are at right angles. While some adjustment in leveling of the tray is possible, irregular installation surface level or improper angle of side walls will result in serious problems for your installation. Please note that some adjustments may be necessary during the installation process.
5. Center drain configurations are centered on the width only. See technical drawing tables
for drain locations.
6. Drain not included with this product. The drain opening is 3-3/8” in diameter and accepts a standard 2” compression fitted drain.
IMPORTANT NOTE: Dimensions provided are for reference only. Measure the actual shower tray before installation. This includes overall dimensions and drain location. Allowed tolerance for center of the drain is +/-1/2".
Tools Required
SLIMLINE SHOWER BASE manual Ver 5 Rev 9a 11/2018
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SLIMLINE SHOWER BASE manual Ver 5 Rev 9a 11/2018
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SLIMLINE SHOWER BASE manual Ver 5 Rev 9a 11/2018
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5
MODEL
SPECIFICATION
D (in)
W (in)
D1 (in)
W1 (in)
DLT-1132320
32"× 32"
32"
32"
15"
16"
DLT-1136360
36"× 36"
36"
36"
15"
18"
DLT-1132420
32” x 42”
32”
42”
15”
21”
DLT-1134420
34” x 42”
34”
42”
15”
21”
DLT-1136420
36” x 42”
36”
42”
15”
21”
DLT-1142420
42” x 42”
42”
42”
20”
21”
DLT-1132480
32"× 48"
32”
48”
15”
24”
DLT-1134480
34” x 48”
34”
48”
15”
24”
DLT-1136480
36"× 48"
36"
48"
15"
24"
DLT-1132540
32” x 54”
32”
54”
15”
27”
DLT-1134540
34” x 54”
34”
54”
15”
27”
DLT-1136540
36” x 54”
36”
54”
15”
27”
DLT-1130600
30"× 60"
30"
60"
15"
30"
DLT-1132600
32"× 60"
32"
60"
15"
30"
DLT-1134600
34"× 60"
34"
60"
15"
30"
DLT-1136600
36"× 60"
36"
60"
15"
30"
W
D W1D1
SINGLE THRESHOLD SHOWER BASE
Center Drain Configuration
SLIMLINE SHOWER BASE manual Ver 5 Rev 9a 11/2018
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DLT-1130601
30"×60"
30"
60"
15"
12"
DLT-1132601
32"×60"
32"
60"
15"
12"
DLT-1134601
34"×60"
34"
60"
17"
12"
DLT-1136601
36"×60"
36"
60"
18"
12"
W D D1
W1
SINGLE THRESHOLD SHOWER BASE
Left-Hand Drain Configuration
MODEL SPECIFICATION D (in) W (in) D1 (in) W1 (in)
SLIMLINE SHOWER BASE manual Ver 5 Rev 9a 11/2018
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DLT-1130602
30"×60"
30"
60"
15"
12"
DLT-1134602
34"×60"
34"
60"
17"
12"
DLT-1136602
36"×60"
36"
60"
18"
12"
W1
W
D
D1
SINGLE THRESHOLD SHOWER BASE
Right-Hand Drain Configuration
MODEL SPECIFICATION D (in) W (in) D1 (in) W1 (in)
DLT-1132602 32"×60" 32" 60" 15" 12"
SLIMLINE SHOWER BASE manual Ver 5 Rev 9a 11/2018
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DLT-2036360
36"×36"
36"
18 5/16"
25"
12"
DLT-2038380
38"×38"
38"
20 5/16"
25"
12"
DLT-2040400
40"×40"
40"
22 5/16"
25"
14 3/8"
DLT-2042420
42"×42"
42"
24 5/16"
25"
14 3/8"
W
W
A
A
C C B
NEO ANGLE SHOWER BASE
MODEL SPECIFICATION W (in) A (in) B (in) C (in)
SLIMLINE SHOWER BASE manual Ver 5 Rev 9a 11/2018
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DLT-7033330
33"×33"
33"
12"
21 5/8"
DLT-7036360
36"×36"
36"
12"
21 5/8"
DLT-7038380
38"×38"
38"
12"
21 5/8"
W W C C R
QUARTER ROUND SHOWER BASE
MODEL SPECIFICATION W (in) C (in) R (in)
SLIMLINE SHOWER BASE manual Ver 5 Rev 9a 11/2018
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DLT-1032320
32"×32"
32"
12"
DLT-1036360
36"×36"
36"
12"
DLT-1042420
42” x 42”
42”
12”
W W C
C
DOUBLE THRESHOLD SHOWER BASE
Corner Drain Configuration
MODEL SPECIFICATION W (in) C (in)
SLIMLINE SHOWER BASE manual Ver 5 Rev 9a 11/2018
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DLT-1034481
34"×48"
34"
48"
17"
12"
DLT-1036481
36"×48"
36"
48"
18"
12"
DLT-1036541
36"×54"
36"
54"
18"
12"
DLT-1036601
36"×60"
36"
60"
18"
12"
D W D1
W1
DOUBLE THRESHOLD SHOWER BASE
Left-Hand Drain Configuration
MODEL SPECIFICATION D (in) W (in) D1 (in) W1 (in)
SLIMLINE SHOWER BASE manual Ver 5 Rev 9a 11/2018
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DLT-1034482
34"×48"
34"
48"
17"
12"
DLT-1036482
36"×48"
36"
48"
18"
12"
DLT-1036542
36"×54"
36"
54"
18"
12"
DLT-1036602
36"×60"
36"
60"
18"
12"
W D D1
W1
DOUBLE THRESHOLD SHOWER BASE
Right-Hand Drain Configuration
MODEL SPECIFICATION D (in) W (in) D1 (in) W1 (in)
SLIMLINE SHOWER BASE manual Ver 5 Rev 9a 11/2018
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©2018 DreamLine. All Rights Reserved
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Finished Wall
Cement board
Shower Base
Mortar
Drain*
(2"×4") Stud
* not included
Shower Base Cross Section Diagram
This product should be installed by someone familiar with the construction
requirements for this type of project and the care necessary for the safe
installation and operation of the product.
SLIMLINE SHOWER BASE manual Ver 5 Rev 9a 11/2018
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©2018 DreamLine. All Rights Reserved
14
(See Product Chart for Drain Location)
(5"×5") Opening
2" PVC Waste Pipe
90°
90°
90°
90°
90°
2" PVC Waste Pipe
(5"×5") Opening
(See Product Chart for Drain Location)
Shower Base Installation - Preparation
1. Ensure that the floor and the studs are at right angles. Provide a 5”×5” opening in the sub­floor for the drain. The 2” PVC waste pipe should extend above the surface of the sub-floor according to the drain installation instructions and the height of the Shower base. Refer to the product drawings and tables in this installation manual for the drain location.
(Fig 1a and Fig 1b)
Fig 1a
Fig 1b
SLIMLINE SHOWER BASE manual Ver 5 Rev 9a 11/2018
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©2018 DreamLine. All Rights Reserved
15
Lower the base over the drain pipe and set it into place against the studs.
Fig 3
2. Install the shower drain (NOT INCLUDED) according to the
drain installation manual (supplied with the drain).
(Fig 2)
Fig 2
3. Place the tray into the designated position so that the Drain cutout drops around the Drain Pipe and butt the Shower Base up against the studs.
(Fig 3)
SLIMLINE SHOWER BASE manual Ver 5 Rev 9a 11/2018
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16
Level base in two directions
Mortar
Fig 4
4. Level the tray and place marks on the studs above the upper edge of the tile flange.
(Fig 4)
5. Mix the bedding material (Mortar, cement-sand mix, etc.) Concrete or plaster is not recommended. Apply enough bedding material to support the entire bottom of the shower base. This will add additional stability and prevent the base from shifting position.
(Fig 5)
Fig 5
SLIMLINE SHOWER BASE manual Ver 5 Rev 9a 11/2018
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©2018 DreamLine. All Rights Reserved
17
Fig 6
Fig 7a
Waterproof Drywall to
the top of the tile flange
Caulk
Finished wall overlaps the
Stud
1
2
Waterproof
Drywall
4
3
Side View
1/8” gap
Base
6. After the bedding material has been poured and shower base into the position with the drain assembly sliding over the PVC waste pipe. It will be necessary to push the shower base until the top of the tile flange aligns with the marks drawn on the studs and the front edge is contacting the rough floor along the entire length of the shower base. Ensure that the base is level in all directions. You may need to use shims to hold the tray level until the bedding fully sets. Remove all excess mortar.
(Fig 6)
before
it sets, place the
7. Allow the bedding material to completely harden before applying weight to the bottom of the shower base. Install the cement board (or the wallboard) above the tile flanges and secure it to the studs. Put the tiles (or other finishing wall material) over the cement board leaving 1/8” gap between the bottom of the tile or wall kit and the shower base. Use caulk to fill the gap.
(Fig 7a and Fig 7b)
SLIMLINE SHOWER BASE manual Ver 5 Rev 9a 11/2018
dry wall and tile flange
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Fig 7b
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Product Maintenance
BASES and BACKWALLS: To ensure long lasting life for your acrylic base and/or back walls:
wipe them off after each use with a soft cloth. To clean the acrylic base or back walls use non-abrasive sprays or cream-based cleaners. Avoid the use of aerosol spray cleaners. Never use abrasive cleansers, metal brushes or scrapers that could scratch or dull the surface.
GLASS: To ensure long-lasting life for your glass shower products: wipe them off after each use with a soft cloth. Rinse and wipe off the glass using either a soft cloth or a squeegee to prevent soap buildup and water spots (Hard water can etch the surface of the glass over time if left to dry). To prevent scratching the surface: never use abrasive cleaners or cleaning products that contain scouring agents. Never use bristle brushes or abrasive sponges that may scratch the surface.
HARDWARE: To ensure a long-lasting finish: wipe off the metal parts after each use with a soft cloth. Do not use abrasive cleaners or cleaning products containing ammonia, bleach or acid. If accidentally used, rinse the surface as soon as possible to prevent damage to the finish (peeling or corrosion). After cleaning the polished finishes, rinse thoroughly and wipe dry with a soft cloth. Clean stainless-steel surfaces at least once a week. When applying stainless steel cleaner or polish to stainless steel hardware, work with (not across) the grain. Never use an abrasive sponge or cloth, steel wool or wired brush as these may permanently scratch the surfaces.
NOTE: To maximize the life of your door, it is important to regularly inspect the glass
and other hardware for misalignment, proper attachment, and/or damage. Contact DreamLine with any questions or concerns.
SLIMLINE SHOWER BASE manual Ver 5 Rev 9a 11/2018
Page 21
TEL: 866-731-2244
FAX: 866-857-3638
DREAMLINE.COM
For more information on DreamLine® Shower Doors and Enclosures please visit DreamLine.com
©2018 DreamLine. All Rights Reserved
Page 22
QWALL – 5.2 (2 Back Panels)
S
W
HOWER ACRYLIC
IMPORTANT
DreamLine
TM
reserves the right to alter, modify or redesign products at any time
ALL INSTALLATION INSTRUCTIONS
without prior notice. For the latest up-to-date technical drawings, manuals or any other details please refer to your model’s web page on BathAuthority.com
Please read these instructions carefully before installing. If you have any questions regarding installation, please contact our technical support specialists Monday through Friday 8:00 AM – 7:00 PM EST at Phone: 1-866-731-2244, Fax: 1-866-857-3638 or e-mail our technical support group at
For more information about DreamLine
TM
products please visitwww.BathAuthority.com
Q-Wall 5.2 (w/two back panels) manual Ver. 1 Rev. 2 08/2015
Page 23
2
Preparation
Caulk
Tape Measure Pencil
Screwdriver
Phillips
(Ø 5/16")
Drill bit
Level
Gun
Caulk
Drill
Electric
Hammer
Knife
T-Square
1. Prior to installation, examine all boxes and packages for shipping damage and compare
the piece count with your packing slip. After opening all boxes and packages read this introduction carefully. Check that all of the needed parts are included in the package by checking off the components on the “Detailed Diagram of Acrylic Shower Wall Components”. If the unit has been damaged, has a finishing defect, or has missing parts, please contact our customer support department within 3 business days of the delivery date. Please note that DreamLineTM will not replace any damaged products or missing parts free of charge after 3 business days or if the product has been installed. Feel free to contact DreamLineTM if you have any questions, and please provide an order number, job name or other proof of purchase to help us identify your original order.
2. Please note that you should consult your local building codes with questions about
installation compliance standards. Building and plumbing codes may vary by location, and DreamLine is not responsible for code compliance standards for your project.
3. This acrylic wall system is specially designed to be installed over any solid surface. If you
are installing the acrylic walls over existing tiles, remove all loose tiles before the installation. If you are installing over existing painted walls, remove any loose paint. Please, note that some cutting and drilling may be necessary during the installation process.
4. Make sure to turn off the water supply, remove faucet, handles or any fixture trims
protruding from the wall. Clean the surface, removing any soap film and dirt from all wall surfaces using regular household detergent, and then wipe dry.
Q-Wall 5.2 (w/two back panels) manual Ver. 1 Rev. 2 08/2015
Tools Required
Page 24
3
Detailed Diagram of Acrylic Shower Wall Components
10
9
58"- 62"
46"- 50"
5
6
7
8
4
2
1
3

Packing List

01 Side panel 2pcs 06 Wall anchor 21pcs
02 Corner cover 2pcs 07 Countersunk screw ST4.2×40 21pcs
03 Decorative edge molding 2pcs 08 Decorative cover 15pcs
04 Shelf bracket 6pcs 09 Back panel 2pcs
05 Glass shelf 2pcs 10 Center cover 1pc
NOTE: Unpack your unit carefully and inspect it. Lay it out and identify all parts using the detailed diagram and packing list in your manual as a reference. Before discarding the carton, check for small hardware bags that may have fallen to the bottom of the box. If any parts are damaged or missing, please contact DreamLineTM for replacement. The shipping boxes may contain extra parts not used in your model configuration. NOTE: Retain these installation instructions for future reference.
Q-Wall 5.2 (w/two back panels) manual Ver. 1 Rev. 2 08/2015
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4
Preparation for Installation of Back Panel
W
1"
1"
1
2
1. Place a mark on the walls at a distance of
1” (one inch) from the corner and draw a plumb vertical line from top to bottom.
See Fig. 1 for details.
NOTE:
Repeat this step for both corners.
Fig. 1
2. The Shower back wall kit has two
Back Panels (09). Measure the back wall of the shower between the vertical lines you marked in Step 1. This distance is marked as “W”.
See Fig. 2 for details.
Q-Wall 5.2 (w/two back panels) manual Ver. 1 Rev. 2 08/2015
Fig. 2
Page 26
5
W/2
W/2
3 1/8"
2 3/4"
2 3/4"
3 1/8"
3. Divide the measurement “W” by two
and place a mark in the center of the back wall and from there draw a plumb vertical line from top to bottom.
This distance is shown as “W/2”.
See Fig. 3 for details.
4. Determine the position of both Back
panels (09).
NOTE:
a) The Narrow side (2-3/4”) of the Back
panel cannot be trimmed and should face
the center of the back wall (as shown)
b) The Wide side (3-1/8”) of the Back panel
must be trimmed to the size of the back wall if necessary, and should face the corner.
See Fig. 4 for details.
Fig. 3
Fig. 9 Fig. 4
Q-Wall 5.2 (w/two back panels) manual Ver. 1 Rev. 2 08/2015
Page 27
6
≤
L
L
W/2
W/2
to cut
Line
to cut
Line
5. Measure the Back Panel (09).
Width of the Back Panel has to be less than or equal to the distance between the center line and the corner line on the back wall in Step. 3
L
W/2
If the width of the Back Panel is greater than the distance between the center line and the corner line on the back wall in Step. 3, you have to trim the Back Panel to fit your measurement.
See Fig. 5 for details.
Fig. 5
6. Measure from the narrow edge of the
Back panel (09) and place a mark at a distance of "W/2" (that you measured in Step. 3), From this mark, draw a straight line from top to bottom along the wide edge of the Back panel.
See Fig. 6 for details.
Fig. 6
Q-Wall 5.2 (w/two back panels) manual Ver. 1 Rev. 2 08/2015
Page 28
7
1
2
W/2
W/2
7. Place the Back Panel (09) onto a flat piece of
plywood or particle board. Use a sharp industrial knife and a T-square to score along the marked side ends of the Back panel and continue scoring until you have fully cut through the panel.
See Fig. 7 and Fig. 8 for details.
Fig. 7
Fig. 8
Q-Wall 5.2 (w/two back panels) manual Ver. 1 Rev. 2 08/2015
Page 29
8
Preparation for Installation of Side Panels
If you are installing a shower door with a wall profile,
the wall profile.
D
D
1
2
Wall Profile
Side Panel
Wall
Side Panel
Wall Profile
Wall
ATTENTION:
you can hide the edge of the Side panel (01) behind
See Fig. 9 for details.
Fig. 9
8. Measure the side walls of the shower
from the 1” (one inch) line in the corner (from Step. 1) to the distance where you want Side panels (01) to end. The distance is “D”.
See Fig. 10 for details.
Fig. 10
Q-Wall 5.2 (w/two back panels) manual Ver. 1 Rev. 2 08/2015
Page 30
9
1
2
D
D
to cut
Line
to cut
Line
9. Determine the position of both
Side panels (01).
NOTE:
a) The narrow edge of the Side
panel fits behind the corner cover and cannot be trimmed.
b) The wide edge of the Side
panel can be trimmed to the size of your measurements from Step. 8.
Measure from the narrow edge of the Side panel and place a mark at a distance of "D" (that you measured in Step. 8). Draw a straight line from top to bottom along the wide edge of the Side panel.
See Fig. 11 for details.
Fig. 11
10. Place the Side panel (01) on a flat piece of plywood
or particle board. Use a sharp industrial knife and a T­square to score along the marked wide ends of the Side panel and continue scoring until you have fully cut through the panel.
See Fig. 12 and Fig. 13 for details.
Fig. 12
Q-Wall 5.2 (w/two back panels) manual Ver. 1 Rev. 2 08/2015
Page 31
10
D
D
D
A
F
E
1"
B
C
Fig. 13
11. Take exact measurements of
the fixture on the wall:
• from the 1” (one inch) line
in the corner of the shower
• from the bottom of the wall
See Fig. 14 for details.
Fig. 14
to the fixture: (A, B, C)
of the shower to the fixture: (E, F).
Q-Wall 5.2 (w/two back panels) manual Ver. 1 Rev. 2 08/2015
Page 32
11
D
F
E
A
B
C
D
12. Determine which Side panel (01) will be installed on
the side wall with the fixture. Mark the fixture location on the Side panel according to the measurements taken in Step. 11.
See Fig. 15 for details.
Fig. 15
13. Drill the holes for the fixtures in the Side panel (01) using
the proper diameter saw bit or a handheld jig saw.
See Fig. 16 for details.
Fig. 16
Q-Wall 5.2 (w/two back panels) manual Ver. 1 Rev. 2 08/2015
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12
Acrylic Back Panel and Side Panel Installation Instruction
1
2
3
4
Ø5/16"
1
2
14. Attach the Center cover (10)
vertically at the center point along the line (from Step. 3) and mark the drilling holes through the predrilled holes in the Center cover. Drill the holes using Ø5/16” drill bit and insert the Wall Anchors (06).
See Fig. 17 for details.
15. Mount the Center cover (10) to the centerline of the
back wall using the Countersunk screws ST4.2×40 (07). Do not fully tighten the screws at this time; leave them loose for further installation.
See Fig. 18 and Fig. 19 for details
Fig. 17
Q-Wall 5.2 (w/two back panels) manual Ver. 1 Rev. 2 08/2015
Fig. 18
Page 34
13
W/2
W/2
1
2
3 4
Ø5/16"
16. Attach the Corner cover (02) to
the corner of the shower and mark the drilling holes through the predrilled holes in the Corner cover. Move aside the Corner cover, Drill the holes using Ø5/16” drill bit and insert the Wall Anchors (06).
See Fig. 20 and Fig. 21 for details
Fig. 19
Q-Wall 5.2 (w/two back panels) manual Ver. 1 Rev. 2 08/2015
Fig. 20
Page 35
14
Installation of all Acrylic panels must be finished before the sealant sets
W/2
W/2
W/2
W/2
ATTENTION:
for easy leveling and adjustments.
17. Apply the sealant to the entire surface
of the reverse side of the Back panel (09).
See Fig. 22 for details.
Fig. 21
Fig. 22
Q-Wall 5.2 (w/two back panels) manual Ver. 1 Rev. 2 08/2015
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15
1
2
3
18. Slide the right edge of the left Back panel (09) all the way
behind the Center cover (10) and push the Back panel against the wall. Slide the left edge of the right Back panel (09) all the way behind the Center cover (10) and push the Back panel against the wall as well. You can adjust the position of the Back panels before the sealant sets. Apply equal pressure to the whole surface of the Back panels from top to bottom.
See Fig. 23 and Fig. 24 for details.
Fig. 23
Fig. 24
Q-Wall 5.2 (w/two back panels) manual Ver. 1 Rev. 2 08/2015
Page 37
16
1
2
3
4
19. Mount the Corner cover
(02) to the corner of the
shower using the
Countersunk screws ST4.2×40 (07).
Do not fully tighten the screws at this time; leave them loose for further installation.
See Fig. 25 for details
Fig. 25
20. Apply the sealant to the entire surface of the
reverse side of the Side panel (01). Also, apply the sealant around the drilled holes.
See Fig. 26 for details.
Fig. 26
Q-Wall 5.2 (w/two back panels) manual Ver. 1 Rev. 2 08/2015
Page 38
17
1
2
1
2
21. Slide the narrow edge of the Side
panel (01) behind the Corner cover (02). Align trimmed edge of the Side panel (from Step. 9) with the
marked line on the wall (in Step. 7) and push the Side panel against the wall.
NOTE:
Make sure the drilled holes on the Side panel are also aligned with the fixtures on the wall.
See Fig. 27 for details.
22. Apply sealant to the entire surface of
the reverse side of the other Side panel (01).
See Fig. 26 for details.
Slide the narrow edge of the other
Side panel (01) behind the Corner cover (02).
Align trimmed edge of the Side panel (from Step. 9) with the marked line on the wall (in Step. 7) and push the Side panel against the wall.
Align the top of both Side panels and the Back panel before the sealant sets. Apply equal pressure to the whole surface of the Acrylic panels from top to bottom.
See Fig. 28 for details.
Fig. 27
Fig. 28
Q-Wall 5.2 (w/two back panels) manual Ver. 1 Rev. 2 08/2015
Page 39
18
1
2
1
2
23. Once all panels are aligned, fasten tight the Corner
cover (02) to secure the Side panels (01) and Back panels (09). Cover the screw holes with the Decorative covers (08).
See Fig. 29 for details.
Fig. 29
24. Fasten tight the Center cover (10) to secure the Back
panels (09). Cover the screw holes with the Decorative covers (08).
See Fig. 30 for details.
Fig. 30
Q-Wall 5.2 (w/two back panels) manual Ver. 1 Rev. 2 08/2015
Page 40
19
1
2
Side Panel
Wall
Molding
Decorative
Side Panel
Wall
Molding
Decorative
ATTENTION; Prior to the next step, please be sure the part of the wall for installation of the Decorative edge molding (03) is clean, dry and free from soap, oil and any construction debris.
25. Gently remove the plastic tape from the adhesive side
of the Decorative edge molding (03) and firmly press it to the edge of the Side panel (01) from top to bottom.
See Fig. 31 for details.
Fig. 31
26. Apply caulk along the top edges of
the Side panels (01) and the Back panels (09). Apply caulk along the connection of the bottom edges of the Side
panels and bottom edges of the Back panels with the Shower base.
See Fig. 32 for details.
ATTENTION:
Installation of your “QWALL-5” Acrylic shower wall is complete. If you want to install Glass shelves (05) to your Shower, follow to the next step.
Fig. 32
Q-Wall 5.2 (w/two back panels) manual Ver. 1 Rev. 2 08/2015
Page 41
20
Glass Shelves Installation Instruction
3 1/2"
3 1/2"
3 1/2"
Ø 5/16"
1
2
3
G
H
27. Determine the desired height for the
Glass shelves (05) and mark the locations on the wall.
NOTE: The Glass shelves can be installed either two in one corner, or one in each.
See Fig. 33 for details.
`
Fig. 33
28. Mark the location for the Shelf brackets (04) according to
the measurements in Fig. 28 and Fig. 29.1. Drill the holes using Ø5/16” drill bit and insert the Wall
anchors (06).
See Fig. 34 for details.
Fig. 34
Q-Wall 5.2 (w/two back panels) manual Ver. 1 Rev. 2 08/2015
Page 42
21
1
2
3
29. Mount the Shelf brackets (04) to the wall using the
Countersunk screws ST4.2×40 (07).
NOTE: the padded set screw of the Glass bracket should be
facing down.
Slide the upper Glass shelf (05) into the upper Shelf brackets and tighten the set screws at the bottom of the brackets. Then slide the bottom Glass shelf in place. Tighten the set screws on the bottom Shelf brackets as well.
See Fig. 35 and Fig. 36 for details.
Fig. 35
Fig. 36
Q-Wall 5.2 (w/two back panels) manual Ver. 1 Rev. 2 08/2015
Page 43
22
Product maintenance
To ensure long lasting life for your acrylic back walls, wipe them off after each use with a soft cloth. To clean the acrylic back walls use non-abrasive sprays or cream based cleaners. Never use abrasive cleansers, metal brushes or scrapers that could scratch or dull the surface.
Acrylic cleaning procedure:
Acrylic should be cleaned with warm water and a clean, non-abrasive cloth. If desired, a mild, non-abrasive detergent may also be used. Use only light pressure when cleaning. Avoid rubbing dirt or grit into the surface. Turn the cloth often and replace with a clean cloth frequently. Dry by blotting gently with a clean, dry cloth.
DO NOT USE:
Window cleaning sprays, alcohol, kitchen abrasive compounds, or solvents (such as acetone, gasoline, or thinners). Do not use ammonia based cleaning solutions on the acrylic as it will damage the surface.
How do you get scratches out of Acrylic? For light scratches, use a buffing compound such as a car wax. Use a buffer or lightly polish the surface by hand until scratches disappear.
TABLE OF CONTENTS
Required Tools for Installation …………………………………………………… Page: 2 Detailed Diagram with Packing List …………………………………………… Page: 3 Preparation for installation of Back Panel (09) ………………...………. Pages: 4 – 7 Preparation for installation of Side Panel (01) …..………………….…. Pages: 8 – 14
Back Panel and Side Panel Installation Instruction ………………….. Pages: 14 – 19 Glass Shelf (05) Installation Instruction ……….…………………………… Pages: 20 – 21
Q-Wall 5.2 (w/two back panels) manual Ver. 1 Rev. 2 08/2015
Page 44
23
WWW.BATHAUTHORITY.COM
For more information on DreamLineTM Shower Back Wall please visit www.BathAuthority.com
Q-Wall 5.2 (w/two back panels) manual Ver. 1 Rev. 2 08/2015
TEL: 866-731-2244
FAX: 866-857-3638
Page 45
VISIONS
SHOWER DOOR & TUB DOOR INSTALLATION INSTRUCTIONS
IMPORTANT
DreamLineTM reserves the right to alter, modify or redesign products at any time without prior notice. For the latest up-to-date technical drawings, manuals or any other details please refer to your model’s web page on BathAuthority.com
Please read these instructions carefully before installing. If you have any questions regarding installation, please contact our technical support specialists Monday through Friday 8:00 AM – 7:00 PM EST at Phone: 1-866-731-2244, Fax: 1-866-857-3638 or e-mail our technical support group at [email protected]
For more information about DreamLineTM Shower Doors & Tub Doors please visit www.BathAuthority.com
VISIONS Ver 1 Rev 7 07/2015
1
Page 46
Preparation
1.
Prior to installation, examine all boxes and packages for shipping damage and compare the piece count with your packing slip. After opening all boxes and packages read this introduction carefully. Check that all of the needed parts are included in the package by checking off the components on the “Detailed Diagram of Shower Door Components”. If the unit has been damaged, has a finishing defect, or has missing parts, please contact our customer support department within 3 business days of the delivery date. Please note that DreamLineTM will
not replace any damaged products or missing parts free of charge after 3 business days or if the product has been installed. Feel free to contact DreamLineTM if you have any questions,
and please provide an order number, job name or other proof of purchase to help us identify your original order.
Please note that you should consult your local building codes with questions
2.
about installation compliance standards. Building and plumbing codes may vary by location, and DreamLine is not responsible for code compliance standards for your project.
Install all of the required plumbing and drainage before securing the shower. Have a competent
3.
and licensed (if required by local code) plumber or tradesman perform and/or approve your plumbing installation.
Please make sure that prior to beginning the installation, the surfaces are leveled and solid and
4.
will be able to support the total weight of the unit. Also make sure the walls are at right angles. Irregular installation surface level, radius corners or improper angle of side walls will result in serious problems for your installation. Please, note that some adjustments and drilling may be necessary during the installation process.
5.
Please protect all primary surfaces of the product during installation. Never set your glass down directly onto a tile floor. Leave corner protectors in place until necessary to remove them. Always use a piece of wood or cardboard to protect the bottom edge and corners of the glass prior to and during installation.
6.
This unit must be installed upon a finished threshold and against finished walls.
Tools Required
Caulk
Level
VISIONS Ver 1 Rev 7 07/2015
Tape Measure Pencil
Caulk Gun
Power
Drill
Phillips Screwdriver
Hammer
Drill bit
(Ø=5/16")
Drill bit
(Ø=1/8")
Miter saw or Hacksaw
2
Page 47
Detailed Diagram of Shower Door Components
12
13
10
11
14
15
16
9
8
7
123
5
4
6
17
Packing List
Glass profile 2pcs 10 Round head screw ST4.2×30 8pcs
01 02 Wall profile 2pcs 11 Round head screw ST4.2x25 8pcs 03 Guide rail 2pcs 12 Round head screw ST4.2x10 4pcs 04 Glass door 05 Stationary glass 2pcs 14 Decorative cover 4pcs 06 Handle 2pairs 15 Wall anchor 8pcs 07 Magnetic strip 1pair 16 Glass holder 4pcs 08 Anti-water strip 4pcs 17 Wheel assembly 4pairs 09 Single side strip 2pcs
2pcs 13 Flat head screw ST4.2x16
4pcs
NOTE:
diagram and part list in your manual as a reference. Before discarding the carton, check for
small hardware bags that tend to fall to the bottom of the box. If any parts are damaged or
missing, please contact DreamLine
VISIONS Ver 1 Rev 7 07/2015
Unpack your unit carefully and inspect it. Lay it out and identify all parts using parts
TM
for replacement.
3
Page 48
Shower Door Installation
1.
Measure the distance between the two finished walls at the top, middle and bottom. This distance is marked as
“W”.
Also check the threshold for level and the walls for plumb.
See Fig. 1 for details.
W
2.
Your Guide rails (#03) have been precut for the model width
of: 60”. (the rails are shorter than the model width by design).
If W is less than 60" (W<60”), then you will need to cut the Guide rails
(#03) equally from both ends.
Model Width-Finished opening W = L
The length to cut off will be "L".
In order to keep the pre-drilled center stopper holes centered, it is necessary to cut the top and bottom guide rails equally from both ends. Take L and
divide by 2 and cut off equally from each end.
Example:
60"(m 2" divide by 2 = 1" (cut from each end)
odel) -58" opening = 2"
Fig. 1
L
L
L
See Fig. 2 & Fig. 3 for details.
VISIONS Ver 1 Rev 7 07/2015
Fig. 2
4
Page 49
Fig. 3
3. Once the Guide rails (#03) have been cut, you will
need to reinstall the roller stoppers on each Guide rail
(#03) on both ends. It is important that these stoppers are installed at the correct location.
Remove the existing stopper. Mark the drilling hole at a distance of 2” from the cut off end of the Guide rail
(#03). Drill a new hole using an Ø 1/8” drill bit; then re-attach the stopper with the screw.
ATTENTION: Do not drill all the way through the Guide rail, only drill into the first layer.
See Fig. 4 for details
1
2”
Ø1/8”
2
VISIONS Ver 1 Rev 7 07/2015
Fig. 4
5
Page 50
Fasten the bottom Guide rail (#03) to the Glass profiles
4.
(#01) with the Round head screws ST4.2x25 (#11). See Fig. 5 for details.
TIP: For ease of assembly, add some liquid soap or wax to lubricate the screws prior to attaching the glass profiles to the guide rails. Also, use a low setting on your power drill to prevent stripping the screws during assembly.
Slide both pieces of Stationary glass (#05) fully into the
5.
grooves of the Glass profiles (#01), and then secure
them using the Glass holders (#16) to the bottom Guide rail (#03) using the ST4.2 x 16 FH screws (#13). It may be
necessary to drill an Ø 1/8” hole in the rails to attach the Glass holders (#16). Mark the holes and remove the glass to
drill these holes to prevent damaging or breaking the glass while drilling.
See Fig. 6 for details.
Fig. 5
1
2
3
VISIONS Ver 1 Rev 7 07/2015
Fig. 6
6
Page 51
Install the Single side strips (#09) in-between the
6.
Stationary glass (#05) and the Glass profiles (#01). The strips should be inserted on the side that is facing the inside
of the shower. (See detail in Fig. 7)
ATTENTION: Do not use a screwdriver or other metal objects to install the Single Side Strip; you can scratch or damage the glass and aluminum.
Repeat Step #4 and Step #5 to fasten the upper Guide rail
7.
(#03) to the Glass profiles (#01) and secure the Stationary glass (#05) with the Glass holders (#16).
See Fig. 7 for details.
inside
8.
Slide the Wall profiles (#02) all the way into the Glass profiles
(#01) on both sides. Make sure the flanges of the Wall profiles (#02) face inside the shower.
See Fig. 8 for details.
Fig. 7
VISIONS Ver 1 Rev 7 07/2015
Fig. 8
7
Page 52
the finished frame to the
Move
9.
position on threshold against the walls. If your top and bottom wall opening measurements vary or if the walls are out-of-plumb, make adjustments by
sliding the Wall profiles (#02) out of the Glass Profiles (#01).
Use a level to adjust the frame so that it is plumb.
e Fig. 9 for details.
Se
the shower base, the bathtub or
(depending on your installation);
designated
the
push it
Using hel
10.
position, mark the drill holes on the wall through the holes on the
11. Gently set the assembled unit aside; drill the holes
using a Ø 5/16” drill bit and insert the Wall
anchors (#15).
Apply silicone caulk along the Wall profiles
(#02) and around the holes on the wall. Also apply silicone under the bottom Guide rail (#03). Place the whole shower assembly back into the designated position and secure it to the walls using the Round head screws ST4.2×30 (#10).
See Fig. 10 for details.
p to hold this assembly in the right
flange of the Wall Profiles (#02).
Ø5/16”
Fig. 9
1
2
3
4
5
6
VISIONS Ver 1 Rev 7 07/2015
Fig. 10
8
Page 53
12.
Fasten the top and the bottom Wheel assemblies (#17) to the Glass doors (#04). The top wheels can adjust the door level with the adjustable bolt and lock nut. The bottom wheel has a press button to fix the wheel on to the bottom Guide rail (#03).
Note
:
The lock nut of the upper wheel and the press button of the bottom wheel should be pointing up. (Fig 11.1 and 11.2)
1
2
4
5
See Fig. 11 for
Slide the top door wheels into the
13.
top Guide rail (#03). Push the bottom wheels into the bottom Guide rail (#03) by pressing down on the button on the Wheel assembly. (Fig 12.2) Use a Phillips screwdriver #2 to adjust the upper wheels to make sure they track smoothly and the door closes tight. (do not
use a power screwdriver to avoid damaging the assembly)
details.
1 3
2
4
3
Fig. 11
6
See Fig. 12 for details.
VISIONS Ver 1 Rev 7 07/2015
Fig. 12
9
Page 54
14.
Install the Handles (#06) to the Glass doors (#04).(Fig 13.1) Press the anti-water strips (#08) onto the vertical edges of the Stationary glass (#05) and both vertical edges of the Glass doors (#04). Press the Magnetic strips (#07) onto the vertical edges of both Glass doors (#04) for a tight seal.
1
See Fig. 13 for details.
15.
Do the final adjustments of the assembled unit in the Wall
profiles (#02). Make sure that the bottom rail is tight to the the threshold.
Drill the holes in the Glass profile (#01) through predrilled holes in the Wall Profile (#02) using Ø 1/8” drill bit.
ATTENTION Do not drill the profile throughout, only the first layer of the wall profile.
:
2
3
Fig. 13
1
Ø1/8”
2
Secure the Wall profile (#02) to the Glass profile (#01) using the Round head screws ST4.2×10 (#12). Cover the exposed screw heads with the Decorative covers
(#14).
See Fig. 14 for details.
VISIONS Ver 1 Rev 7 07/2015
3
Fig. 14
10
Page 55
Apply a good quality mildew resistant silicone
16.
along the profiles and guide rails; on the seams between the bottom guide rail and the profiles as well as along the shower base or threshold.
See Fig. 15 for details.
Caulk
Fig. 15
Product Maintenance
BASES and BACKWALLS: To ensure a long life for your acrylic back walls: wipe them off
after each use with a soft cloth. To clean the acrylic back walls use non-abrasive sprays or cream based cleaners. Never use abrasive cleansers, metal brushes or scrapers that could scratch or dull the surface.
GLASS: To ensure long lasting life for your glass shower products: wipe them off after each use with a soft cloth. Rinse and wipe off the glass using either a soft cloth or a squeegee to prevent soap buildup and water spots. To prevent scratching the surface: never use abrasive cleaners and cleaning products that contain scouring agents. Never use bristle brushes or abrasive sponges.
HARDWARE: To ensure a long lasting finish: wipe off the metal parts after each use with a soft cloth. Do not use abrasive cleaners or cleaning products containing ammonia, bleach or acid. If accidentally used, rinse the surface as soon as possible to prevent finish peeling or corrosion. After cleaning the shiny finishes, rinse thoroughly and wipe dry with soft cloth. Clean stainless steel surfaces at least once a week. When applying stainless steel cleaner or polish, work with (not across) the grain. Never use abrasive sponge or cloth, steel wool or
wired brushes.
VISIONS Ver 1 Rev 7 07/2015
11
Page 56
TEL: 866-731-2244
FAX: 866-857-3638
WWW.BATHAUTHORITY.COM
For more information on DreamLineTM Shower Doors & Tub Doors please visit www.BathAuthority.com
VISIONS Ver 1 Rev 7 07/2015
12
Page 57
© DreamLine
All Rights Reserved
© DreamLine
All Rights Reserved
VISIONS
SHOWER AND TUB DOOR INSTALLATION INSTRUCTIONS
IMPORTANT
®
DreamLine purpose of product improvement and customer experience. Please refer to the model’s web page on DreamLine.com for the latest technical drawings, installation manuals, warranty information or additional product details.
reserves the right to alter, modify or redesign products at any time without prior notice for the
MODEL #s
SHDR-1160586-## SHDR-1160726-##
##=finish 01- Chrome 04- Brushed Nickel
PLEASE REVIEW THIS ENTIRE MANUAL PRIOR TO INSTALLATION
For more information about DreamLine
VISIONS Shower and Tub Door Manual Ver 2 08/2018
®
Shower Doors, Tub Doors & Enclosures, please visit DreamLine.com
©2018 DreamLine. All Rights Reserved
Page 58
© DreamLine
All Rights Reserved
© DreamLine
All Rights Reserved
Table of Contents
Section Title
Adjustable Wall Profile System
Preparation Tools
Parts List
Installation Steps
Wheel Assemblies
Vinyl Seals
Product Maintenance
Page #
2
3 4
5-6
7-15
12
13
16
This product should be installed by someone familiar with the construction requirements for this type of project and the
!
VISIONS Shower and Tub Door Manual Ver 2 08/2018
care necessary for the safe installation and operation of the product.
©2018 DreamLine. All Rights Reserved
Page 59
© DreamLine
All Rights Reserved
© DreamLine
All Rights Reserved
Adjustable Wall Profile System
The Glass Profiles can be adjusted within the Wall Profiles for overall
!
width or to correct for out-of-plumb conditions within the model size. Screw them together after making final adjustments.
Glass Profile
Wall Profile
washer
screw
decorative cap
3/4”
1/8"
Ø
1
”
m
a
x
VISIONS Shower and Tub Door Manual Ver 2 08/2018
©2018 DreamLine. All Rights Reserved
2
Page 60
© DreamLine
All Rights Reserved
© DreamLine
All Rights Reserved
Preparation
1. Prior to installation, examine all boxes and packages for shipping damage and compare the piece count with the packing slip. After opening all boxes and packages read this introduction carefully. Check that all of the necessary parts are included in the package by checking off the components on the “Detailed Diagram of Shower Door Components”. If the unit has been damaged, has a finishing defect, or has missing parts, please contact our customer support department within 3 business days of the delivery date. Please note that DreamLine® will not replace any damaged products or missing parts free of charge after 3 business days or if the product has been installed. Contact
®
DreamLine purchase to help identify the original order.
2. Please note that you should consult your local building codes with questions on installation
compliance standards. Building and plumbing codes may vary by location, and DreamLine responsible for code compliance standards for your project and will not accept any returns.
3. If this unit is going to be installed in a new construction, please install all of the required plumbing and drainage before installing the shower. Use a competent and licensed (if required by local code)
plumber for all plumbing installation.
4. Make sure that prior to beginning the installation, the surfaces are leveled and solid and will be able to support the total weight of the unit. Also make sure the walls are at right angles. Irregular installation surface level, radius corners or improper angle of side walls will result in serious problems for your installation. Note that some adjustments and drilling will be necessary during the installation process.
if you have any questions, and please provide an order number, job name or other proof of
®
is not
5. Protect all primary surfaces of the product during installation. Never set the glass down directly onto a tile floor. Leave corner protectors in place until necessary to remove them. Always use a piece of wood or cardboard to protect the bottom edge and corners of the glass prior to and during installation.
6. This unit must be installed upon a finished threshold and against finished walls.
7. This model has 1” of adjustment per wall profile for out-of-plumb wall conditions and overall width
within the model size. Confirm the finished opening conditions before proceeding with the installation.
8. This model requires a minumum of 1” of flat level threshold space for installation.
9. Professional installation recommended.
This manual will show the installation of the shower door model.
!
!
Follow the same steps for the installation of the tub door model.
NOTE: DO NOT attach the handle to the door glass until instructed. DO NOT use the handle to lift the glass during installation. This may result in damage to the glass and/or serious injury. Always use an assistant or a professional grade glass suction cup when handling heavy glass.
©2018 DreamLine. All Rights Reserved
3VISIONS Shower and Tub Door Manual Ver 2 08/2018
Page 61
© DreamLine
All Rights Reserved
© DreamLine
All Rights Reserved
Tools
Level
100% Silicone
Extender driver bit
Tape Measure Pencil
Power Drill
Metal File
Work Gloves
Phillips Screwdriver
Hammer
Drill bit Ø5/16" (8mm)
Miter saw or Hacksaw
Safety glasses
Drill bit Ø1/8"
(3mm)
Tip: Measure the finished opening before
proceeding with the installation to be sure that the correct model size has been ordered.
Threshold must be level
Top
Middle
Tip: Prior to installation, cover the
shower/tub drain with tape to prevent losing screws or small parts.
Tip: Set screw gun clutch to low setting when installing screws and bolts to prevent stripping the heads.
NOTE: Unpack your unit carefully and inspect it. Lay it out and identify all parts using the detailed diagram and packing list in this manual as a reference. Before discarding the carton, check for small hardware bags that may have fallen to the bottom of the box. If any parts are damaged or missing,
®
please contact DreamLine your model configuration.
for replacement. The shipping boxes may contain extra parts not used in
!
Bottom
W
NOTE: Retain these installation instructions for future reference.
©2018 DreamLine. All Rights Reserved
4VISIONS Shower and Tub Door Manual Ver 2 08/2018
Page 62
© DreamLine
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© DreamLine
All Rights Reserved
Detailed Diagram of shower door components
14
15
16
5
9
6
8
4
7
3
111213
2
1
10
17
©2018 DreamLine. All Rights Reserved
5VISIONS Shower and Tub Door Manual Ver 2 08/2018
Page 63
© DreamLine
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© DreamLine
All Rights Reserved
Parts List
Description
Qty
Description
Qty
01
10
02
11
03
12
04
13
05 14
06 15
07
16
08
17
09
Item #
Glass Profile 2pcs Wall Profile
Guide Rail (top & bottom)
Door Glass 2pcs Panel Glass
Handle 2pairs Magnetic Vinyl Seal 1pair
Vertical Vinyl Seal (2 long, 2 short) 4pcs
Side Strip Vinyl 2pcs
2pcs
2pcs
2pcs
Item #
ST4.2×55 Pan Head Screw
ST4.2×25 Pan Head Screw 8pcs ST4.2×10 Pan Head Screw 4pcs
ST4.2×16 Countersunk Screw 4pcs
Decorative Cover with Washer
Wall Anchor 8pcs Glass Holder 4pcs
Wheel Assembly (top & bottom)
8pcs
4pcs
4pairs
All drawings in this manual are for illustrative
!
purposes only and are not drawn to scale.
©2018 DreamLine. All Rights Reserved
6VISIONS Shower and Tub Door Manual Ver 2 08/2018
Page 64
© DreamLine
All Rights Reserved
© DreamLine
All Rights Reserved
Installation Steps
1. Measure the distance between the two finished
walls at the top (at model height: 58” or 72”), middle and bottom. The wall profiles will adjust for out-of-plumb conditions, so use the smallest
measurement as the “finished opening” (W)
dimension to determine the finished cut length in Step #2. (Fig 1)
Top
NOTE: The Top and Bottom Guide Rails (#03) are shorter than the model size by design. They have been pre-cut for the model width and are made to fit between the wall profiles, (not wall-to-wall). See Table A below:
Table A
Model Size
60” (for shower) 56-3/8”
60” (for tub) 56-3/8”
Pre-cut
Guide Rail Length
2. Subtract 3-3/8” from your finished opening (W) to
determine the finished cut length for the Top and Bottom Guide Rails (#03). Cut the Top and Bottom Guide Rails (#03) equally from both ends to the finished cut length (D). (See Table B below.) NOTE: In order to keep the pre-installed center stoppers centered, it is necessary to cut the Top and Bottom Guide Rails (#03) equally from both ends. (Fig 2)
Middle
Bottom
EQ
W
Fig 1
“D”
EQ
Table B
)
-
3-3/8”
Finished Opening
(W)
)
Model Size
(from Table A)
)
-
)
Finished Cut Size
(D)
÷2
Difference
!
TIP: For easier installation into the opening, cut off an extra 1/8” from each end: FINISHED OPENING (W) - 3-5/8”= FINISHED CUT LENGTH “D”
=
)
=
=
Amount To Cut
From Each End (EQ)
Finished Cut Size
Difference
“D”
)
(D)
Fig 2
Use a metal file to clean up the cut ends of the rails
©2018 DreamLine. All Rights Reserved
7VISIONS Shower and Tub Door Manual Ver 2 08/2018
Page 65
© DreamLine
All Rights Reserved
© DreamLine
All Rights Reserved
3. After the Top and Bottom Guide Rails (#03)
have been cut to size, re-install the roller stoppers on both of the Top and Bottom Guide Rails (#03).
Note: It is important that these roller stoppers are installed at the correct locations.
Remove the existing stopper. Mark the drilling hole at a distance of 2” from the end of the Top and
Bottom Guide Rails (#03).
Drill a new hole using an Ø1/8” drill bit; then re-secure the stopper with the screw. (Fig 3)
ATTENTION: Do Not drill the Guide Rail (#03)
!
4. Secure the Bottom Guide Rail (#03) and Top Guide Rail (#03) to the Glass Profiles (#01) with
the ST4.2×25 Pan Head Screws (#11). (Fig 4)
!
throughout, only through the first layer.
TIP: For ease of assembly, add some liquid soap, wax or lubricant to the screws prior to
attaching the glass profiles to the guide rails. Use a low setting on the power drill to prevent stripping the screws.
1
2"
inside
Ø1/8"
(Bottom Guide Rail shown)
2
Fig 3
outside
outside
11
(x8)
Fig 4
©2018 DreamLine. All Rights Reserved
8VISIONS Shower and Tub Door Manual Ver 2 08/2018
Page 66
© DreamLine
All Rights Reserved
© DreamLine
All Rights Reserved
5. Slide the Wall Profiles (#02) all the way onto the Glass Profiles (#01) on both sides. (Fig 5)
NOTE: The holes in the Wall Profiles (#02) are off-center and should align
!
with the holes in the glass profiles and the groove for the panel glass. (Fig 5.1)
Inside of shower
1
2 3
Fig 5
6. Move the assembled frame into position
on the threshold, and push the Wall Profiles (#02) tight to the walls to compensate for any
out-of-plumb conditions. Push the bottom rail down tight to the threshold and adjust the frame to a vertical position. Confirm with a level before marking the position of the wall profiles and the holes for drilling. (Fig 6)
Fig 6
©2018 DreamLine. All Rights Reserved
9VISIONS Shower and Tub Door Manual Ver 2 08/2018
Page 67
© DreamLine
All Rights Reserved
© DreamLine
All Rights Reserved
7. Use an assistant to hold the assembly in position and mark the holes for drilling on the wall
through the holes in the Glass Profiles (#01) and the Wall Profiles (#02). Set the assembled unit aside. Drill the holes using a Ø5/16” drill bit and insert the Wall Anchors (#15). (Fig 7)
Ø5/16"
Fig 7
21
3
8. Apply silicone caulk to the rear surface of the Wall Profiles (#02), the underside of the Bottom
Guide Rail (#03), and around the drilled holes in the wall. Place the entire shower assembly back
into the designated position and secure it to the walls using the ST4.2×55 Pan Head Screws (#10). The screws will pass through the larger holes in the Glass Profile (#01) and secure the Wall Profiles (#02) to each wall. (Fig 8)
10
(x8)
Extender driver bit
ST4.2×55
Overhead view
ST4.2×55
left wall profile installation shown
Fig 8
inside
!
NOTE: Use steady, even pressure when installing
the screws to prevent stripping the screw heads!
©2018 DreamLine. All Rights Reserved
10VISIONS Shower and Tub Door Manual Ver 2 08/2018
Page 68
© DreamLine
All Rights Reserved
© DreamLine
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9. It is necessary to drill new Ø1/8” holes into the Guide Rails (#03) to attach the Glass Holders (#16).
Slide both lites of Panel Glass (#05) all the way into the grooves of the Glass Profiles (#01) on both sides. Hold the Glass Holders (#16) in place and mark the new holes with a pencil or a drill bit. Remove the Panel Glass (#05) to prevent damage prior to drilling into the Guide Rails (#03). Drill Ø1/8” holes into the Guide Rails (#03). Reinstall the Panel Glass (#05) and attach the Glass Holders (#16) to the Guide Rails (#03) using the ST4.2×16 Countersunk Screws (#13). (Fig 9)
13
(x4)
or
panel glass
Ø1/8”
inside
inside
Ø1/8”
inside
inside
Fig 9
Tip: Apply a thin bead of
!
silicone onto the bottom rail where the panel glass sits prior to the final installation of the panel glass.
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11VISIONS Shower and Tub Door Manual Ver 2 08/2018
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10. From the inside of the shower, install the
Side Strip Vinyl (#09) in-between the Panel Glass (#05) and the Glass Profiles (#01).
Start from the bottom and do not stretch the vinyl. (Fig 10)
ATTENTION: To prevent scratching or damaging the glass
!
and aluminium, Do Not use a screwdriver or other metal objects to install the Side Strip
Vinyl (#09).
inside
panel glass
inside
panel glass
Fig 10
11. Fasten the Top and Bottom Wheel Assemblies (#17) to the Door Glass (#04) with the wheels
facing the outside of the shower. The top wheels can adjust the door level with the adjustment bolt and lock nut. The bottom wheel has a press button to fix the wheel into the bottom Guide Rail (#03).
(Fig 11)
NOTE: The lock nut of the Top Wheel Assembly (#17) and the press button
!
Top Wheel
of the Bottom Wheel Assembly (#17) should be pointing up. (Fig 11)
lock nut
press button
in
si
d
e
in
s
1
in
s
i
d
e
4
id
in
si
e
d
2
5
e
in
s
id
in
e
si
d
3
6
e
Bottom Wheel
Fig 11
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12VISIONS Shower and Tub Door Manual Ver 2 08/2018
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NOTE: DO NOT attach the handle to the door glass until instructed. DO NOT use the handle to lift the glass during installation. This may result in damage to
!
12. From inside the shower, insert the Bottom Wheel Assemblies (#17) into the bottom Guide
Rail (#03) (Fig 12.1-2), lift the door up and set the Top Wheel Assemblies (#17) into the top Guide Rail (#03) (Fig 12.3). Test the operation of the door, and if necessary, use a #2 Phillips
screwdriver (do not use a power screwdriver) to adjust the upper wheels so the door rolls smoothly and closes tight. (Fig 12)
1 42 3
the glass and/or serious injury. Always use an assistant or a professional grade glass suction cup when handling heavy glass.
Fig 12
ATTENTION: Use caution not to close the
!
13. Install the Handles (#06) to the Door Glass (#04).
Press the shorter Vertical Vinyl Seals (#08) onto the vertical edges of the Panel Glass (#05) and the longer Vertical Vinyl Seals (#08) onto the vertical edges of the Door Glass (#04). Press the Magnetic Vinyl Seals (#07) onto the vertical edges of both Door Glass (#04). (Fig 13)
inside
door glass together during installation.
1
inside
door
2 3
panel
door
*Adjust the top wheel assemblies if necessary
door
Fig 13
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13VISIONS Shower and Tub Door Manual Ver 2 08/2018
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14. Perform the final adjustments of the assembled unit within the Wall Profiles (#02).
Make sure the Bottom Guide Rail (#03) is tight to the threshold. Drill Ø1/8” holes into the center
of the Wall Profile (#02) and into the Glass Profile (#01). Drill one hole at the top and one hole at the bottom of each profile (approx 3/4” from the wall) .
Secure the Wall Profiles (#02) to the Glass Profiles (#01) using the Washers (#14) and ST4.2×10 Pan Head Screws (#12). Cover the exposed screw heads with the Decorative Covers (#14). (Fig 14)
12
(x4)
ATTENTION: Do Not drill the profiles throughout, only
!
through the first layer of the wall profile and glass profile.
washer
3/4”
1
Ø1/8"
inside
2
Fig 14
screw
cap
3
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14VISIONS Shower and Tub Door Manual Ver 2 08/2018
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15. Apply a good quality mildew-resistant silicone along the interior perimeter of the wall profiles
and bottom guide rail along the walls and threshold. (Fig 15)
!
NOTE: The surfaces need to be clean and free of debris before applying silicone.
24
Hours
!
ATTENTION: Allow 24 hours for the silicone to cure before using the shower.
Fig 15
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15VISIONS Shower and Tub Door Manual Ver 2 08/2018
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Product Maintenance
BASES and BACKWALLS: To ensure long-lasting life for your acrylic back walls, wipe them off
after each use with a soft cloth. To clean the acrylic back walls use non-abrasive sprays or cream based cleaners. Avoid the use of aerosol spray cleaners. Never use abrasive cleansers, metal brushes or scrapers that could scratch or dull the surface.
GLASS: To ensure long-lasting life for your glass shower products, wipe them off after each use
with a soft cloth. Rinse and wipe off the glass using either a soft cloth or a squeegee to prevent soap buildup and water spots (Hard water can etch the surface of the glass over time if left to dry). To prevent scratching the surface: never use abrasive cleaners or cleaning products that contain scouring agents. Never use bristle brushes or abrasive sponges that may scratch the surface.
HARDWARE: To ensure a long-lasting finish, wipe off the metal parts after each use with a soft
cloth. Do not use abrasive cleaners or cleaning products containing ammonia, bleach or acid. If accidentally used, rinse the surface as soon as possible to prevent damage to the finish (peeling or corrosion). After cleaning the polished finishes, rinse thoroughly and wipe dry with a soft cloth. Clean stainless steel surfaces at least once a week. When applying stainless steel cleaner or polish to stainless steel hardware, work with (not across) the grain. Never use an abrasive sponge or cloth, steel wool or wired brush as these may permanently scratch the surfaces.
NOTE: To maximize the life of your door, it is important to regularly inspect the glass and all hardware for misalignment, proper attachment, and/or damage. Contact DreamLine
®
DreamLine
installed properly and the flow of water is not pointed directly at the vinyl seals.
shower doors and enclosures are designed not to leak when
®
with any questions or concerns.
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16VISIONS Shower and Tub Door Manual Ver 2 08/2018
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TEL: 866-731-2244
FAX: 866-857-3638
For more information on DreamLine
DREAMLINE.COM
®
Shower Doors and Enclosures please visit DreamLine.com
VISIONS Shower and Tub Door Manual Ver 2 08/2018
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