DreamLine DL67142204CL, DL671404CL, DL67152204CL, DL671504CL, DL6720R04CL User Manual

Flex Shower Enclosure (34x46, 34x58) & Base

SHOWER ENCLOSURE & BASE INSTALLATION INSTRUCTIONS

IMPORTANT

®

DreamLine For the latest up-to-date technical drawings, manuals, warranty information or additional details please refer to your model’s web page on DreamLine.com

reserves the right to alter, modify or redesign products at any time without prior notice.

STEP 1: Shower Base Installation Instructions

STEP 2: Return Panel Installation Instructions

STEP 3: Shower Door Installation Instructions

For more information about DreamLine® Shower Doors, Tub Doors & Enclosures, please visit DreamLine.com

FLEX SHOWER ENCLOSURE (34x46, 34x58) & BASE

1

SLIMLINE SHOWER BASE

SHOWER BASE DIMENSIONS AND INSTALLATION INSTRUCTIONS

Please review this entire manual before beginning installation

Color options:

--- - White

-22- Biscuit

-88- Black

Double Threshold Shower Base with Corner Drain Configuration shown as an example

IMPORTANT!

DreamLine® reserves the right to alter, modify or redesign products at any time without prior notice. For the latest up-to-date technical drawings, manuals, warranty information or additional

details please refer to your model’s web page on DreamLine.com

For more information about DreamLine® products please visit DreamLine.com

SLIMLINE SHOWER BASE manual Ver 5 Rev 9 03/2018

2

XXX

Tape

Measure

Pencil

Level

Mortar

Preparation

1. Prior to installation, examine all boxes and packages for shipping damage and compare the

piece count with your packing slip. After opening all boxes and packages read this introduction carefully. Check that all of the needed parts are included in the package by checking off the components on the “Detailed Diagram of Shower Door Components”. If the unit has been damaged, has a finishing defect, or has missing parts, please contact our customer support department within 3 business days of the delivery date. Please note that DreamLine® will not

replace any damaged products or missing parts free of charge after 3 business days or if the product has been installed. Please contact DreamLine® if you have any questions and

please provide an order number, job name or other proof of purchase to help identify the original order.

2. Install all of the required plumbing and drainage before installing the shower base. Use a

competent and licensed (if required by local code) plumber for all plumbing installation.

3. Shower bases must be installed by a licensed plumber. Please note that you should

consult your local building codes with questions on installation compliance standards. Building and plumbing codes may vary by location and DreamLine® is not responsible for code compliance standards for your project.

4. Make sure that prior to the installation the installation surface is leveled and solid and will be

able to support the total weight of the unit. Also make sure the walls are at right angles. While some adjustment in leveling of the tray is possible, irregular installation surface level or improper angle of side walls will result in serious problems for your installation. Please note that some adjustments may be necessary during the installation process.

5. Center drain configurations are centered on the width only. See technical drawing tables

for drain locations.

6. Drain not included with this product. The drain

standard 2” compression fitted drain.

opening

is 3-3/8” in diameter and accepts a

IMPORTANT NOTE: Dimensions provided are for reference only. Measure the actual shower tray before installation. This includes overall dimensions and drain location. Allowed tolerance for center of the drain is +/-1/2".

Tools Required

SLIMLINE SHOWER BASE manual Ver 5 Rev 9 03/2018

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SLIMLINE SHOWER BASE manual Ver 5 Rev 9 03/2018

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SLIMLINE SHOWER BASE manual Ver 5 Rev 9 03/2018

5

MODEL

SPECIFICATION

D (in)

W (in)

D1 (in)

W1 (in)

DLT-1132320

32"× 32"

32"

15"

16"

DLT-1136360

36"× 36"

36"

15"

18"

DLT-1132420

32” x 42”

32”

42”

15”

21”

DLT-1134420

34” x 42”

34”

42”

15”

21”

DLT-1136420

36” x 42”

36”

42”

15”

21”

DLT-1142420

42” x 42”

42”

20”

21”

DLT-1132480

32"× 48"

32”

48”

15”

24”

DLT-1134480

34” x 48”

34”

48”

15”

24”

DLT-1136480

36"× 48"

36"

48"

15"

24"

DLT-1132540

32” x 54”

32”

54”

15”

27”

DLT-1134540

34” x 54”

34”

54”

15”

27”

DLT-1136540

36” x 54”

36”

54”

15”

27”

DLT-1130600

30"× 60"

30"

60"

15"

30"

DLT-1132600

32"× 60"

32"

60"

15"

30"

DLT-1134600

34"× 60"

34"

60"

15"

30"

DLT-1136600

36"× 60"

36"

60"

15"

30"

W

D

W1

D1

SINGLE THRESHOLD SHOWER BASE

Center Drain Configuration

SLIMLINE SHOWER BASE manual Ver 5 Rev 9 03/2018

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MODEL

SPECIFICATION

D (in)

W (in)

D1 (in)

W1 (in)

DLT-1130601

30"×60"

30"

60"

15"

12"

DLT-1132601

32"×60"

32"

60"

15"

12"

DLT-1134601

34"×60"

34"

60"

17"

12"

DLT-1136601

36"×60"

36"

60"

18"

12"

W

D

D1

W1

SINGLE THRESHOLD SHOWER BASE

Left-Hand Drain Configuration

SLIMLINE SHOWER BASE manual Ver 5 Rev 9 03/2018

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MODEL

SPECIFICATION

D (in)

W (in)

D1 (in)

W1 (in)

DLT-1130602

30"×60"

30"

60"

15"

12"

DLT-1132602

32"×60"

32"

60"

15"

12"

DLT-1134602

34"×60"

34"

60"

17"

12"

DLT-1136602

36"×60"

36"

60"

18"

12"

W1

W D D1

SINGLE THRESHOLD SHOWER BASE

Right-Hand Drain Configuration

SLIMLINE SHOWER BASE manual Ver 5 Rev 9 03/2018

8

MODEL

SPECIFICATION

W (in)

A (in)

B (in)

C (in)

DLT-2036360

36"×36"

36"

18 5/16"

25"

12"

DLT-2038380

38"×38"

38"

20 5/16"

25"

12"

DLT-2040400

40"×40"

40"

22 5/16"

25"

14 3/8"

DLT-2042420

42"×42"

42"

24 5/16"

25"

14 3/8"

W

A A C C B

NEO ANGLE SHOWER BASE

SLIMLINE SHOWER BASE manual Ver 5 Rev 9 03/2018

9

MODEL

SPECIFICATION

W (in)

C (in)

R (in)

DLT-7033330

33"×33"

33"

12"

21 5/8"

DLT-7036360

36"×36"

36"

12"

21 5/8"

DLT-7038380

38"×38"

38"

12"

21 5/8"

W

C C R

QUARTER ROUND SHOWER BASE

SLIMLINE SHOWER BASE manual Ver 5 Rev 9 03/2018

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MODEL

SPECIFICATION

W (in)

C (in)

DLT-1032320

32"×32"

32"

12"

DLT-1036360

36"×36"

36"

12"

W

W C C

DOUBLE THRESHOLD SHOWER BASE

Corner Drain Configuration

SLIMLINE SHOWER BASE manual Ver 5 Rev 9 03/2018

11

MODEL

SPECIFICATION

D (in)

W (in)

D1 (in)

W1 (in)

DLT-1034481

34"×48"

34"

48"

17"

12"

DLT-1036481

36"×48"

36"

48"

18"

12"

DLT-1036541

36"×54"

36"

54"

18"

12"

DLT-1036601

36"×60"

36"

60"

18"

12"

D

W

D1

W1

DOUBLE THRESHOLD SHOWER BASE

Left-Hand Drain Configuration

SLIMLINE SHOWER BASE manual Ver 5 Rev 9 03/2018

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MODEL

SPECIFICATION

D (in)

W (in)

D1 (in)

W1 (in)

DLT-1034482

34"×48"

34"

48"

17"

12"

DLT-1036482

36"×48"

36"

48"

18"

12"

DLT-1036542

36"×54"

36"

54"

18"

12"

DLT-1036602

36"×60"

36"

60"

18"

12"

W D D1

W1

DOUBLE THRESHOLD SHOWER BASE

Right-Hand Drain Configuration

SLIMLINE SHOWER BASE manual Ver 5 Rev 9 03/2018

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Finished Wall

Cement board

Shower Base

Mortar

Drain*

(2"×4") Stud

* not included

Shower Base Cross Section Diagram

SLIMLINE SHOWER BASE manual Ver 5 Rev 9 03/2018

14

(See Product Chart for Drain Location)

(5"×5") Opening

2" PVC Waste Pipe

90°

2" PVC Waste Pipe

(5"×5") Opening

(See Product Chart for Drain Location)

Shower Base Installation - Preparation

1. Ensure that the floor and the studs

are at right angles. Provide a 5”×5” opening in the subfloor for the drain.

The 2” PVC waste pipe should

extend above the surface of the sub-floor according to the drain installation instructions and the height of the Shower base. Refer to the product drawings and tables in this installation manual for the drain location.

See Fig. 1 and Fig. 2 for details.

Fig. 1

Fig. 2

SLIMLINE SHOWER BASE manual Ver 5 Rev 9 03/2018

15

Lower the base over the drain pipe and set it into place against the studs.

Fig. 4

2. Install the shower drain (NOT

INCLUDED) according to the drain installation manual (supplied with the drain).

See Fig. 3 for example

Fig. 3

3. Place the tray into the designated

position so that the Drain cutout drops around the Drain Pipe and butt the Shower Base up against the studs.

See Fig. 4 for details.

SLIMLINE SHOWER BASE manual Ver 5 Rev 9 03/2018

16

Level base in two directions

Mortar

Fig. 5

4. Level the tray and place marks on the

studs above the upper edge of the tile flange.

See Fig. 5 for details.

5. Mix the bedding material (Mortar,

cement-sand mix, etc.) Concrete or plaster is not recommended. Apply enough bedding material to support the entire bottom of the shower base. This will add additional stability and prevent the base from shifting position.

See Fig. 6 for details.

SLIMLINE SHOWER BASE manual Ver 5 Rev 9 03/2018

Fig. 6

17

Fig. 7

Fig. 8

Waterproof Drywall to

the top of the tile flange

Caulk

Finished wall overlaps the

dry wall and tile flange

Stud

1

2

Waterproof

Drywall

4

3

Side View

1/8” gap

Base

6. After the bedding material has been

poured and shower base into the position with the drain assembly sliding over the PVC waste pipe. It will be necessary to push the shower base until the top of the tile flange aligns with the marks drawn on the studs and the front edge is contacting the rough floor along the entire length of the shower base. Ensure that the base is level in all directions. You may need to use shims to hold the tray level until the bedding fully sets. Remove all excess mortar.

See Fig. 7 for details.

before

it sets, place the

7. Allow the bedding material to completely harden before applying weight to the bottom of the

shower base. Install the cement board (or the wallboard) above the tile flanges and secure it to the studs. Put the tiles (or other finishing wall material) over the cement board leaving 1/8” gap between the bottom of the tile or wall kit and the shower base. Use caulk to fill the gap. See Fig. 8 and Fig. 9 for details.

SLIMLINE SHOWER BASE manual Ver 5 Rev 9 03/2018

18

Fig. 9

SLIMLINE SHOWER BASE manual Ver 5 Rev 9 03/2018

19

Product Maintenance

BASES and BACKWALLS: To ensure long lasting life for your acrylic base and/or back walls:

wipe them off after each use with a soft cloth. To clean the acrylic base or back walls use non-abrasive sprays or cream based cleaners. Avoid the use of aerosol spray cleaners. Never use abrasive cleansers, metal brushes or scrapers that could scratch or dull the surface.

GLASS: To ensure long lasting life for your glass shower products: wipe them off after each use with a soft cloth. Rinse and wipe off the glass using either a soft cloth or a squeegee to prevent soap buildup and water spots (Hard water can etch the surface of the glass over time if left to dry). To prevent scratching the surface: never use abrasive cleaners or cleaning products that contain scouring agents. Never use bristle brushes or abrasive sponges that may scratch the surface.

HARDWARE: To ensure a long lasting finish: wipe off the metal parts after each use with a soft cloth. Do not use abrasive cleaners or cleaning products containing ammonia, bleach or acid. If accidentally used, rinse the surface as soon as possible to prevent damage to the finish (peeling or corrosion). After cleaning the polished finishes, rinse thoroughly and wipe dry with a soft cloth. Clean stainless steel surfaces at least once a week. When applying stainless steel cleaner or polish to stainless steel hardware, work with (not across) the grain. Never use an abrasive sponge or cloth, steel wool or wired brush as these may permanently scratch the surfaces.

NOTE: To maximize the life of your door, it is important to regularly inspect the glass

and other hardware for misalignment, proper attachment, and/or damage. Contact DreamLine with any questions or concerns.

SLIMLINE SHOWER BASE manual Ver 5 Rev 9 03/2018

TEL: 866-731-2244

FAX: 866-857-3638

DREAMLINE.COM

For more information on DreamLine® Shower Doors and Enclosures please visit DreamLine.com

FLEX ENCLOSURE

SHOWER ENCLOSURE INSTALLATION INSTRUCTIONS

IMPORTANT

®

DreamLine For the latest up-to-date technical drawings, manuals, warranty information or additional details please refer to your model’s web page on DreamLine.com

reserves the right to alter, modify or redesign products at any time without prior notice.

MODEL #s

SHDR-2230300-RT-## SHDR-2234340-RT-##

Right-hand return panel installation shown

Please review this entire manual prior to installation.

For more information about DreamLine

FLEX Shower Enclosure manual Ver 3 Rev 3 03/2018

®

Shower Doors, Tub Doors & Enclosures, please visit DreamLine.com

MODEL #s

SHDR-2234460-RT-## SHDR-2234580-RT-##

##=finish 01- Chrome 04 - Brushed Nickel

Wall profile

Expandable rail

Return panel Wall profile

Stationary panel glass

door

Return panel glass

Corner profile

Door Glass

Wall profile*

( *not used with corner profile)

return panel

Expandable rail

USE THE INSTALLATION MANUAL THAT IS PACKAGED WITH THE FLEX DOOR TO ASSEMBLE AND INSTALL THE

!

USE THIS MANUAL TO ASSEMBLE AND INSTALL THE RETURN PANEL AND FOR THE ENCLOSURE DIMENSIONS

DOOR SECTION.

NOTE: This model is reversible for left or right-hand installation. This manual will show the right-hand return panel installation. For a left-hand installation, simply begin on the opposite wall and reverse the orientation of the parts as necessary.

FLEX Shower Enclosure manual Ver 3 Rev 3 03/2018

Table of Contents

Section title

Shower Enclosure Diagram

Preparation Tools

Diagram of Shower enclosure components Parts List

Installation Steps

Vinyl Seals

Product maintenance

Page #

4

5

6

8 9

10-18

17

19

FLEX Shower Enclosure manual Ver 3 Rev 3 03/2018

3

Shower Enclosure Plan

RIGHT-HAND RETURN PANEL SHOWN AS AN EXAMPLE

SHDR-2230300-RT-01 SHDR-2234340-RT-01

30-1/2”

34-1/2"

1-1/2” minimum

threshold required

28-1/2 “min to 32-1/2” max

32-1/2” min to 36-1/2” max

1-1/2” minimum

threshold required

SHDR-2234460-RT-01 SHDR-2234580-RT-01

34-1/2"

1-1/2” minimum

threshold required

44-1/2 min to 48-1/2” max

56-1/2” min to 60-1/2” max

1-1/2” minimum

threshold required

34-1/2"

4FLEX Shower Enclosure manual Ver 3 Rev 3 03/2018

This shower enclosure requires a minimum 1-1/2” wide threshold for installation. Compare the overall outside dimensions of the shower enclosure model size as shown on the “Shower Enclosure Plan” with the finished threshold to ensure proper fit prior to beginning installation.

28-1/2 “min to 32-1/2” max

threshold required

32-1/2” min to 36-1/2” max

44-1/2” min to 48-1/2”max

56-1/2” min to 60-1/2”max

30-1/2”

34-1/2”

Dimensions represent the outside of the installed shower enclosure (not the shower base or threshold)

RIGHT-HAND RETURN PANEL SHOWN AS AN EXAMPLE

1-1/2” minimum

5FLEX Shower Enclosure manual Ver 3 Rev 3 03/2018

Preparation

1. Prior to installation, examine all boxes and packages for shipping damage and compare the piece count with the packing slip. After opening all boxes and packages read this introduction carefully. Check that all of the necessary parts are included in the package by checking off the components on the “Detailed Diagram of Shower Door Components”. If the unit has been damaged, has a finishing defect, or has missing parts, please contact our customer support department within 3 business

days of the delivery date. Please note that DreamLine® will not replace any damaged products or missing parts free of charge after 3 business days or if the product has been installed. Feel

®

free to contact DreamLine name or other proof of purchase to help identify the original order.

2. Please note that you should consult your local building codes with questions on installation

compliance standards. Building and plumbing codes may vary by location, and DreamLine not responsible for code compliance standards for your project and will not accept any returns.

3. If this unit is going to be installed in new construction, please install all of the required plumbing and drainage before installing the shower. Use a competent and licensed (if required by local code) plumber for all plumbing installation.

if you have any questions, and please provide an order number, job

®

is

4. Make sure that prior to beginning the installation, the surfaces are leveled and solid and will be able to support the total weight of the unit. Also make sure the walls are at right angles. Irregular installation surface level, radius corners or improper angle of side walls will result in serious problems for your installation. Note that some adjustments and drilling will be necessary during the installation process.

5. Protect all primary surfaces of the product during installation. Never set the glass down directly onto a tile floor. Leave corner protectors in place until necessary to remove them. Always use a piece of wood or cardboard to protect the bottom edge and corners of the glass prior to and during installation.

6. This unit must be installed upon a finished threshold and against finished walls.

7. This model has 1/2” of adjustment for out-of-plumb wall conditions within the wall profiles and

3“ of adjustment with the expanding rails for the door section. Verify that your walls are plumb and that the threshold is level before proceeding with the installation.

8. This model requires a minumum of 1-1/2” of flat threshold space for installation.

9. Professional installation recommended.

NOTE: DO NOT attach the handle to the door glass until instructed. DO NOT attempt to lift the door glass with the handle as this may result in

damage to the glass and/or serious personal injury. Use a professional grade glass suction cup and an assistant.

6FLEX Shower Enclosure manual Ver 3 Rev 3 03/2018

Tools

Level

Power Drill

Tape Measure

Silicone

Pencil

Tip: Measure the finished opening before

proceeding with the installation to be sure that the correct model size has been ordered.

Phillips Screwdriver

Hammer

Razor Knife

Threshold must be level.

Drill bit Ø5/16"

(8mm)

Top

Middle

Bottom

Drill bit

Ø=1/8" (3mm)

W

Tip: Prior to installation, cover the

shower/tub drain with tape to prevent losing screws or small parts.

Tip: Set screw gun clutch to low setting when installing screws and bolts to prevent stripping the heads.

NOTE: Unpack your unit carefully and inspect it. Lay it out and identify all parts using the detailed diagram and packing list in this manual as a reference. Before discarding the carton, check for small hardware bags that may have fallen to the bottom of the box. If any parts are damaged or missing,

®

please contact DreamLine

for replacement. The shipping boxes may contain extra parts not used in

your model configuration.

NOTE: Retain these installation instructions for future reference.

!

7FLEX Shower Enclosure manual Ver 3 Rev 3 03/2018

Detailed Diagram of shower door components

4

5

6

7

3

1

2

Door

13

10

11

9

Return panel

8

Enclosure Model

RIGHT-HAND RETURN PANEL SHOWN AS AN EXAMPLE

8FLEX Shower Enclosure manual Ver 3 Rev 3 03/2018

Parts List

Door packing List

01

Wall profile*

2pcs*

06

Decorative cover

10pcs

02

Door assembly

1set

07

Flanged anti-water strip

1pc

03

Wall anchor

8pcs

08

Bottom anti-water strip

1pc

04

Pan head screw ST4.2×10

10pcs

13

Handle

1pc

05

Truss head screws ST4.2×40

8pcs

04

Round head screw ST4.2x10

6pcs

10

Corner profile

1pc

06

Decorative cover

3pcs

11

Return panel wall pofile

1pc

09

1pc

* Only one Wall Profile is used with the shower enclosure installation

Return panel packing List

Return Panel Assembly

9FLEX Shower Enclosure manual Ver 3 Rev 3 03/2018

Installation steps

1. The width of the shower enclosure model

is adjustable and can be adjusted to the size of your shower base or custom threshold. Mark the position of the Wall profile (#01) and the Return Panel Wall Profile (#11) on the wall according to the model size and dimensions provided in the size table below.

Place the Wall Profile (#01) and the Return Panel Wall Profile (#11) onto the threshold against the finished wall. Use a level to adjust to plumb.

(Fig #1) (Table 1)

Return ProfileWall Profile

RIGHT-HAND RETURN PANEL SHOWN AS AN EXAMPLE

Table 1

MODEL #

(RETURN PANEL W)

SHDR-2230300-RT-01 SHDR-2234340-RT-01

SHDR-2234460-RT-01

W1

door

Fig 1

PLACEMENT

DOOR

SECTION

W1

OF

PLACEMENT OF

RETURN

PANEL

W2

(DOOR AREA W)

30-1/2” 28-1/2” ~ 32-1/2” 34-1/2” 32-1/2” ~ 36-1/2”

34-1/2” 44-1/2” ~ 48-1/2”

W2

return panel

SHDR-2234580-RT-01 34-1/2” 56-1/2” ~ 60-1/2”

10FLEX Shower Enclosure manual Ver 3 Rev 3 03/2018

2. Mark the holes on the wall for

drilling through the pre-drilled holes in the Wall Profile (#01).

Drill the holes into the wall using a

Ø 5/16 drill bit and insert the Wall Anchors (#03).

Apply silicone to the back surface of the Wall Profile (#01 ) and place it

back in position on the wall.

Attach the Wall profile (#01) to the wall with the Truss head screws

ST4.2×40 (#05). (Fig 2)

1

4

2

5

3

Ø 5/16"

6

Fig 2

3. Mark the holes on the wall for drilling

through the pre-drilled hole in the Return Panel Wall Profile (#11).

Drill the holes into the wall using a Ø 5/16” drill bit and insert the Wall Anchors (#03).

Apply silicone to the back surface of the Return Panel Wall Profile (#11) and place

it back in position on the wall.

Attach the Return Panel Wall Profile (#11) to the wall with the Truss head screws ST4.2×40 (#05). (Fig 3a and 3b)

1

4

2

5

3

Ø 5/16"

6

Fig 3a

Fig 3b

11FLEX Shower Enclosure manual Ver 3 Rev 3 03/2018

USE THE INSTALLATION MANUAL PACKAGED WITH THE FLEX DOOR TO ASSEMBLE AND INSTALL THE DOOR SECTION. (Fig 4)

28” and 32” model

Pre-assembled Assembly required

4. Move the Door assembly onto the threshold

and slide the Stationary glass profile into the Wall profile (#01). (Fig 4)

42”, 48” and 60” model

Fig 4

RIGHT-HAND RETURN PANEL SHOWN AS AN EXAMPLE

12FLEX Shower Enclosure manual Ver 3 Rev 3 03/2018

5. Slide the Corner profile (#10) over the

aluminum edge of the Return Panel Assembly (#09). Drill Ø 1/8” holes through the predrilled holes on the Corner profile

(#10) into the aluminum profile on the Return Panel Assembly (#09).

Secure the Corner profile (#10) to the Return Panel Assembly (#09) with the Pan head screws ST4.2×10 (#04). (Fig 5)

1

inside

2

3

Ø 1/8"

outside

6. Slide the Return Panel Assembly (#09)

into the Return Panel Wall Profile (#11).

(Fig 6)

Fig 5

Fig 6

13FLEX Shower Enclosure manual Ver 3 Rev 3 03/2018

7. Extend the width of the Door assembly (#02) by sliding

the top and bottom expanding rails toward the Corner

profile (#10). Insert the Door Glass side into the Corner profile (#10). (Fig7)

NOTE:

The maximum adjustment of the Expanding rails is 3”.

Do not expand the rails more than 3”.

1

3

2

4

Fig 7

8. Make sure the Door assembly (#02) is fully extended

into the Wall profile (#01) and the Corner Profile (#10). Adjust top and bottom Expanding rails to the same length, making the door area square. Use a tape measure for accuracy. Make sure that the top and bottom decorative rail covers are tight after adjusting the expanding rails. (Fig 8)

1

2

decorative rail cover

3

Fig 8

14FLEX Shower Enclosure manual Ver 3 Rev 3 03/2018

9. From inside of the shower, drill holes into the top and bottom Expanding rails through the predrilled

holes using an Ø 1/8” drill bit.

ATTENTION:

Drill only through the first layer of the Expanding rail.

Secure the Expanding rails using Pan head screws ST4.2×10 (#04) with the raised white washers. Cover exposed screw heads with Decorative covers (#06). (Fig 9)

Ø 1/8”

inside

1

4

inside

Ø 1/8”

Fig 9

2

5

3

6

15FLEX Shower Enclosure manual Ver 3 Rev 3 03/2018

10. Perform the final adjustments to the Door assembly (#02) and Return panel glass (#09) as

necessary. Operate the Door Glass to make sure that the magnetic strips are aligned and make full contact from top to bottom. Drill holes into the aluminum profile of the Door assembly through the predrilled holes in the Wall profile (#01) using an Ø 1/8” drill bit. Drill Ø 1/8” holes into the aluminum profile through the predrilled holes in the Return panel wall profile (#11).

ATTENTION:

Drill only through the first layer of the profiles.

Secure the Door assembly (#02) to the Wall profile (#01) and the Return panel assembly (#09) to the Return panel wall profile (#11) using the Pan head screws ST4.2×10 (#04) with the raised white washers. Cover the exposed screws with the Decorative covers (#06). (Fig 10)

View from inside

1

inside

2

3

Ø 1/8”

Door

Return panel

View from inside

4

Ø 1/8”

5

6

inside

Fig 10

RIGHT-HAND RETURN PANEL SHOWN AS AN EXAMPLE

16FLEX Shower Enclosure manual Ver 3 Rev 3 03/2018

11. Drill holes into the aluminum profile of the Door assembly (#02) through the predrilled holes in the

Corner Profile (#10) using an Ø 1/8 drill bit. Secure the Door assembly inside the Corner Profile (#10)

using the Pan Head Screws ST4.2×10 (#04) with the raised white washers. Cover the exposed screw heads with the Decorative Covers (#06). (Fig 11)

1

2

Ø 1/8”

door

return panel

inside

Fig 11

RIGHT-HAND RETURN PANEL SHOWN AS AN EXAMPLE

12. Attach the Flanged Anti-water Strip (#07) to the

vertical edge of the Stationary panel glass. Measure and cut the Bottom Anti-water Strip (#08) to cover the bottom edge of the door from the pivot to both sides of the Glass door. Attach both pieces of the Bottom Anti-water Strip to the bottom edge of the Glass door. (Fig 12)

3

1

Outside View

NOTE: Measure to the edge of the door and notch the Bottom Anti-water Strip (#08) with a razor knife to fit around the magnetic strip, leaving the flexible sweep intact.

2

Inside View

flexible sweep

3

Outside View

Fig 12

17FLEX Shower Enclosure manual Ver 3 Rev 3 03/2018

13. Apply a good quality mildew-resistant silicone along the interior perimeter where the profiles meet

the walls and threshold. (Fig 13)

!

Allow 24 hours for the silicone to cure before using the shower.

24

Hours

Fig 13

RIGHT-HAND RETURN PANEL SHOWN AS AN EXAMPLE

18FLEX Shower Enclosure manual Ver 3 Rev 3 03/2018

Product Maintenance

BASES and BACKWALLS: To ensure long-lasting life for your acrylic back walls, wipe them off

after each use with a soft cloth. To clean the acrylic back walls use non-abrasive sprays or cream based cleaners. Avoid the use of aerosol spray cleaners. Never use abrasive cleansers, metal brushes or scrapers that could scratch or dull the surface.

GLASS: To ensure long-lasting life for your glass shower products, wipe them off after each use

with a soft cloth. Rinse and wipe off the glass using either a soft cloth or a squeegee to prevent soap buildup and water spots (Hard water can etch the surface of the glass over time if left to dry). To prevent scratching the surface: never use abrasive cleaners or cleaning products that contain scouring agents. Never use bristle brushes or abrasive sponges that may scratch the surface.

HARDWARE: To ensure a long-lasting finish, wipe off the metal parts after each use with a soft

cloth. Do not use abrasive cleaners or cleaning products containing ammonia, bleach or acid. If accidentally used, rinse the surface as soon as possible to prevent damage to the finish (peeling or corrosion). After cleaning the polished finishes, rinse thoroughly and wipe dry with soft cloth. Clean stainless steel surfaces at least once a week. When applying stainless steel cleaner or polish to stainless steel hardware, work with (not across) the grain. Never use an abrasive sponge or cloth, steel wool or wired brush as these may permanently scratch the surfaces.

NOTE: To maximize the life of your door, it is important to regularly inspect the glass and all hardware for misalignment, proper attachment, and/or damage. Contact DreamLine

®

DreamLine

shower doors and enclosures are designed not to leak when

®

with any questions or concerns.

installed properly and the flow of water is not pointed directly at the door pivots or vinyl seals.

19 FLEX Shower Enclosure manual Ver 3 Rev 3 03/2018

For more information on DreamLine

TEL: 866-731-2244

FAX: 866-857-3638

DREAMLINE.COM

®

Shower Doors and Enclosures please visit DreamLine.com

FLEX 42”x 72“/ 48”x 72“/ 60”x 72”

SHOWER DOOR INSTALLATION INSTRUCTIONS

IMPORTANT

®

DreamLine For the latest up-to-date technical drawings, manuals, warranty information or additional details please refer to your model’s web page on DreamLine.com

reserves the right to alter, modify or redesign products at any time without prior notice.

MODEL #s

SHDR-22427200-## SHDR-22487200-## SHDR-22607200-##

##=finish

-01- Chrome

-04 - Brushed Nickel

Right hand door installation shown

Please review this entire manual before starting the installation

®

For more information about DreamLine

FLEX 42x72 / 48x72 / 60x72 manual Ver 1 Rev 3 04/2018

Shower Doors & Tub Doors please visit DreamLine.com

Table of Contents

Section title

Preparation

Tools

Parts Diagram of Shower Door Components Parts List

Model Overview

Installation Steps

Vinyl Seals

Product Maintenance

Page #

2 3

4

5 6

7-19

16-17

20

FLEX 42x72 / 48x72 / 60x72 manual Ver 1 Rev 3 04/2018

Preparation

1. Prior to installation, examine all boxes and packages for shipping damage and compare the piece count with your packing slip. After opening all boxes and packages read this introduction carefully. Check that all of the needed parts are included in the package by checking off the components on the “Detailed Diagram of Shower Door Components”. If the unit has been damaged, has a finishing defect, or has missing parts, please contact our customer support department within 3 business

days of the delivery date. Please note that DreamLine® will not replace any damaged products or missing parts free of charge after 3 business days or if the product has been installed.

®

Contact DreamLine other proof of purchase to help to identify the original order.

2. Please note that you should consult your local building codes with questions on installation

compliance standards. Building and plumbing codes may vary by location, and DreamLine not responsible for code compliance standards for your project and will not accept any returns.

3. If this unit is going to be installed in a new construction, please install all of the required plumbing and drainage before installing the shower. Use a competent and licensed (if required by local code) plumber for all plumbing installation

if you have any questions, and please provide an order number, job name or

®

is

4. Please make sure that prior to beginning the installation, the surfaces are leveled and solid and will be able to support the total weight of the unit. Also make sure the walls are at right angles. Irregular installation surface level, radius corners or improper angle of side walls will result in serious problems for your installation. Please, note that some adjustments and drilling might be necessary during the installation process.

5. Please protect all primary surfaces of the product during installation. Never set your glass down directly onto a tile floor. Leave corner protectors in place until necessary to remove them. Always use a piece of wood or cardboard to protect the bottom edge and corners of the glass prior to and during installation.

6. This unit must be installed upon a finished threshold and against finished walls.

7. This model has 4” of total width adjustment: including 1/2” of adjustment per wall profile for

out-of-plumb wall conditions plus 3” of overall width adjustment with the expanding top and bottom rails. Be sure that you have ordered the correct model size to fit your finished opening.

8. This model requires a minimum 1-3/8” of flat threshold space for installation.

9. Professional installation recommended.

NOTE: This door is reversible for right or left-hand door installation. See step #4 for details. The right-hand door installation is shown as an example throughout this manual.

NOTE: DO NOT install the handle onto the door glass until instructed to do so. DO NOT attempt to lift the glass using the handle. This could result in damage to

!

the glass and/or serious personal injury. Always use an assistant or a professional grade glass suction cup when handling heavy glass.

2FLEX 42x72 / 48x72 / 60x72 manual Ver 1 Rev 3 04/2018

Tools

Tape

Level

Drill bit (Ø=5/16") (8mm)

Drill bit (Ø=1/8") (3mm)

Measure

Tip: Measure the finished opening before

proceeding with the installation to be sure that the correct model size has been ordered.

Pencil

Power Drill

Threshold must be level.

Phillips Screwdriver Razor Knife

Hammer

Top

Middle

100% Silicone

Tip: Prior to installation, cover the

shower/tub drain with tape to prevent losing screws or small parts.

Tip: Set screw gun clutch to low setting when installing screws and bolts to prevent stripping the heads.

NOTE: Unpack your unit carefully and inspect it. Lay it out and identify all parts using the detailed diagram and packing list in this manual as a reference. Before discarding the carton, check for small hardware bags that may have fallen to the bottom of the box. If any parts are damaged or missing, please contact DreamLine your model configuration.

NOTE: Retain these installation instructions for future reference.

®

for replacement. The shipping boxes may contain extra parts not used in

!

Bottom

W

3FLEX 42x72 / 48x72 / 60x72 manual Ver 1 Rev 3 04/2018

3

4

5

Parts Diagram

1

15

2

12

6

13

14

16

1

17

7

8

15

4FLEX 42x72 / 48x72 / 60x72 manual Ver 1 Rev 3 04/2018

Parts List

DESCRIPTION DESCRIPTION

1 Wall profile 2pcs

2 Panel Glass assembly

3 Wall anchor

ST4.2×10 Round head screw

4

ST4.2×40 Truss head screw

5

Decorative cap and washer

6

Flanged anti-water strip

7

Bottom anti-water strip

8

QTY QTY

1set

8pcs

10pcs

8pcs

10pcs

1pcs

1pc

Part#Part#

12

13

14

15

16

17

Magnetic Strike Profile

Handle

ST4.2×25 Round head screw

Top & Bottom pivot Rail

Top & Bottom pivot Hardware

Door Glass

1pc

4pcs

2pcs

1pc

5FLEX 42x72 / 48x72 / 60x72 manual Ver 1 Rev 3 04/2018

Model Overview

Alluminum wall profile

Stationary panel glass assembly

Expandable rail

panel

Door Glass

Alluminum wall profile

Expandable rail

door

Handle

Right hand door installation shown

6FLEX 42x72 / 48x72 / 60x72 manual Ver 1 Rev 3 04/2018

Installation steps

1. Insert the Top & Bottom Pivot Rails (#15) into the expandable rails of the Stationary panel

Assembly (#02). (Fig 1)

SHDR-22427200-01 and SHDR-22487200-01: Insert the end that is closer to the pivot hole SHDR-22607200-01: Insert the end that is farthest from the pivot hole

top

outside inside

insert this end

bottom

pivot hole

door

Right hand door installation shown

insert this end

pivot hole

door

23-5/8”

60” model

23-5/8”

42” and 48” model

Fig 1

Be sure to insert the correct end of the pivot rail

!

based on the model size

7FLEX 42x72 / 48x72 / 60x72 manual Ver 1 Rev 3 04/2018

2. Attach the Magnetic Strike Profile (#12) to

the Top & Bottom Pivot Rails (#15) using four of the ST4.2 x 25 Round Head Screws (#14).

(Fig 2)

inside

Fig 2

!

TIP: Apply some wax or dish soap to the screws to make

assembly easier and to prevent stripping the screws.

8FLEX 42x72 / 48x72 / 60x72 manual Ver 1 Rev 3 04/2018

3. Slide both of the Wall Profiles (#01) over the

frame assembly. Be sure that the flanges on the

Wall Profiles (#01) face in towards the shower. (Fig 3)

inside

4. At this point, the entire assembly can be flipped top to

bottom for either left or right hand door installation. However, the flanges on the wall profiles must face into the shower.

(Fig 4)

panel

door

area

Fig 3

panel

door

area

Left hand door installation

panel

door

area

Fig 4

Right hand door installation

9FLEX 42x72 / 48x72 / 60x72 manual Ver 1 Rev 3 04/2018

5. Check the threshold of the finished opening

to make sure that it is level. (This model does not allow for out-of-level adjustment) (Fig 5)

6. Place the assembly onto the threshold at the

desired location and extend the expandable Top &

Bottom Pivot Rails (#15) evenly. (Fig 6)

Fig 5

1

2

Right hand door installation shown

Fig 6

10FLEX 42x72 / 48x72 / 60x72 manual Ver 1 Rev 3 04/2018

7. The opening for the door glass must be square.

Measure the top and bottom of the door opening and adjust the Expandable Rails as necessary. Push the Wall Profiles (#01) tight to the walls to compensate for up to 1/2” out-of-plumb per wall.

(Fig 7)

Make sure that the Wall Profiles (#01) are also tight to

!

the threshold and even with the top of the frame assembly.

the door opening

must be square

Fig 7

8. Check that the frame assembly is plumb

on the wall and even across the threshold. Mark the position of the Wall Profiles (#01) on the wall and mark the holes for drilling through the pre-drilled holes in the wall profile flanges. (Fig 8)

inside

Fig 8

11FLEX 42x72 / 48x72 / 60x72 manual Ver 1 Rev 3 04/2018

9. Move the frame assembly aside and remove the

Wall Profiles (#01).

Drill the holes into the walls using a Ø5/16” (8mm) drill bit and insert the Wall Anchors (#03). (Fig 9)

1

Ø5/16” (8mm)

2

10. Apply a bead of silicone to the back of the Wall

Profiles (#01) and the screw holes where the Wall Profiles (#01) will be installed. Attach the Wall Profiles (#01) to the wall using the ST4.2 x 40 Truss Head Screws (#05). Repeat this process for the

opposite wall profile. (Fig 10)

3

Ø5/16” (8mm)

4

Fig 9

1

2

3

Fig 10

12FLEX 42x72 / 48x72 / 60x72 manual Ver 1 Rev 3 04/2018

11. Place the assembly back onto the threshold and into

the panel-side Wall Profile (#01) first. (Fig 11)

12. Extend the Expandable Rails evenly so

that the Magnetic Strike Profile (#12) goes into the opposite Wall Profile (#01) on the door-side of the opening. (Fig 12)

Fig 11

1

2

3

Fig 12

13FLEX 42x72 / 48x72 / 60x72 manual Ver 1 Rev 3 04/2018

13. Check and adjust the door opening for

square and make certain that the entire assembly is tight to the threshold. (Fig 13)

the door opening

must be square

14. Install the Top & Bottom Pivot Hardware (#16)

into the pivot bushings in the Top & Bottom Pivot Rails (#15). (Fig 14)

pivot

outside

pivot bushing (pre-installed in the rails)

Fig 13

pivot rotation

inside

Fig 14

Note: The pivots are packaged as a pair.

Check the difference in the rotation direction.

!

of each pivot. Install the pivots so that the door will swing out. (the bolts face inside the shower)

Right hand door installation shown

14FLEX 42x72 / 48x72 / 60x72 manual Ver 1 Rev 3 04/2018

NOTE: DO NOT install the handle onto the door glass until instructed. DO NOT attempt to lift the glass using the handle. This could result in damage to

!

15. Carefully install the Door Glass (#17) onto the Top & Bottom Pivot Hardware (#16).

Make certain that all gaskets are in place to protect the glass. Cover the bolt with the decorative cap. (Fig 15)

the glass and/or serious personal injury. Always use an assistant or a professional grade glass suction cup when handling heavy glass.

Note: Make sure that the magnet edge

!

of the door glass faces into the shower.

1

2

3 4

Fig 15

Right hand door installation shown

15FLEX 42x72 / 48x72 / 60x72 manual Ver 1 Rev 3 04/2018

16. Trim the Bottom Anti-Water Strip (#08) to fit on both

sides of the bottom pivot and attach both pieces to the bottom of the Door Glass (#17) (Fig 16)

NOTE: Measure to the edge of the door and

!

notch the Bottom anti-water strip (#08) with a razor knife to fit around the magnet strip, leaving the bottom deflector intact.

17. Attach the Handle (#13) to the Door Glass (#17).

(Fig 17)

Fig 16

door

Right hand door installation shown

outside

Fig 17

16FLEX 42x72 / 48x72 / 60x72 manual Ver 1 Rev 3 04/2018

18. Attach the Flanged Anti-Water Strip (#07) to the vertical edge of the Stationary Panel Glass (#02)

with the flange facing into the shower. (Fig 18)

inside

panel

outside

panel

inside

Fig 18

Right hand door installation shown

17FLEX 42x72 / 48x72 / 60x72 manual Ver 1 Rev 3 04/2018

19. Once all adjustments have been made, drill pilot

holes from inside of the shower into the Top & Bottom

Pivot Rails (#15) through the predrilled holes using an Ø1/8” drill bit.

1

Ø1/8” (3mm)

inside

2

inside

NOTE: Do Not drill the rails throughout,

!

only through the first layer.

Secure the Expanding rails using the Round Head Screws ST4.2×10 (#04) and the raised white washers. Cover the exposed screw heads and washers with the Decorative Caps (#06). (Fig 19)

screw

decorative cap

washer

1 2

Ø1/8” (3mm)

20. Make any final adjustments to the Door assembly within

the Wall Profiles (#01). Make sure that the entire assembly sits tight down onto the threshold.

5

3

ST4.2x10 & washer

inside

Decorative cap

inside

Fig 19

Ø1/8” (3mm)

4

inside

6

inside

3

5

ST4.2x10 & washer

Decorative cap

Fig 20

insideinside

From inside the shower, drill holes near the center of the Wall Profiles (#01) at the top and bottom of the profile using an

4

Ø1/8” drill bit. (Fig 20.1 and 20.2) NOTE: Do Not drill the profiles throughout, only

!

through the first layer.

Secure the Door assembly to the Wall profiles (#01) using the

Round head screws ST4.2×10 (#04) and the raised white washers.

Cover the exposed screw heads and washers with the

6

Decorative Caps (#06). Repeat this step on the strike side wall profile as well. (Fig 22)

overhead view

door

panel

Right hand door installation shown

18FLEX 42x72 / 48x72 / 60x72 manual Ver 1 Rev 3 04/2018

21. Apply a good quality mildew-resitant silicone around the interior perimeter along both walls

and the threshold. (Fig 21)

Allow 24 hours for the silicone to cure before using the shower.

!

24

Hours

Fig 21

Right hand door installation shown

19FLEX 42x72 / 48x72 / 60x72 manual Ver 1 Rev 3 04/2018

Product Maintenance

BASES and BACKWALLS: To ensure long-lasting life for your acrylic back walls, wipe them off

after each use with a soft cloth. To clean the acrylic back walls use non-abrasive sprays or cream based cleaners. Avoid the use of aerosol spray cleaners. Never use abrasive cleansers, metal brushes or scrapers that could scratch or dull the surface.

GLASS: To ensure long-lasting life for your glass shower products, wipe them off after each use

with a soft cloth. Rinse and wipe off the glass using either a soft cloth or a squeegee to prevent soap buildup and water spots (Hard water can etch the surface of the glass over time if left to dry). To prevent scratching the surface: never use abrasive cleaners or cleaning products that contain scouring agents. Never use bristle brushes or abrasive sponges that may scratch the surface.

HARDWARE: To ensure a long-lasting finish, wipe off the metal parts after each use with a soft

cloth. Do not use abrasive cleaners or cleaning products containing ammonia, bleach or acid. If accidentally used, rinse the surface as soon as possible to prevent damage to the finish (peeling or corrosion). After cleaning the polished finishes, rinse thoroughly and wipe dry with soft cloth. Clean stainless steel surfaces at least once a week. When applying stainless steel cleaner or polish to stainless steel hardware, work with (not across) the grain. Never use an abrasive sponge or cloth, steel wool or wired brush as these may permanently scratch the surfaces.

NOTE: To maximize the life of your door, it is important to regularly inspect the glass and all hardware for misalignment, proper attachment, and/or damage. Contact DreamLine

®

DreamLine

shower doors and enclosures are designed not to leak when

®

with any questions or concerns.

installed properly and the flow of water is not pointed directly at the pivots or vinyl seals.

20FLEX 42x72 / 48x72 / 60x72 manual Ver 1 Rev 3 04/2018

For more information on DreamLine

TEL: 866-731-2244

FAX: 866-857-3638

DREAMLINE.COM

®

Shower Doors and Enclosures please visit DreamLine.com

DreamLine DL67142204CL, DL671404CL, DL67152204CL, DL671504CL, DL6720R04CL User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual