DreamLine DL6529C2201, DL6529C8801, DL6528C8801, DL6528C2201 User Manual

Aqua Fold Shower Door & Base
SHOWER DOOR AND BASE INSTALLATION INSTRUCTIONS
IMPORTANT
®
DreamLine For the latest up-to-date technical drawings, manuals, warranty information or additional details please refer to your model’s web page on DreamLine.com
STEP 1: Shower Base Installation Instructions
STEP 2: Shower Door Installation Instructions
For more information about DreamLine® Shower Doors, Tub Doors & Enclosures, please visit DreamLine.com
AQUA FOLD SHOWER DOOR & BASE
©2017 DreamLine. All Rights Reserved
©2018 DreamLine. All Rights Reserved
1
SLIMLINE SHOWER BASE
SHOWER BASE DIMENSIONS AND INSTALLATION INSTRUCTIONS
Please review this entire manual before beginning installation
Color options:
--- - White
-22- Biscuit
-88- Black
Double Threshold Shower Base with Corner Drain Configuration shown as an example
IMPORTANT!
DreamLine® reserves the right to alter, modify or redesign products at any time without prior notice. For the latest up-to-date technical drawings, manuals, warranty information or additional
details please refer to your model’s web page on DreamLine.com
For more information about DreamLine® products please visit DreamLine.com
SLIMLINE SHOWER BASE manual Ver 5 Rev 9 03/2018
©2018 DreamLine. All Rights Reserved
2
XXX
Tape
Measure
Pencil
Level
Mortar
Preparation
1. Prior to installation, examine all boxes and packages for shipping damage and compare the
piece count with your packing slip. After opening all boxes and packages read this introduction carefully. Check that all of the needed parts are included in the package by checking off the components on the “Detailed Diagram of Shower Door Components”. If the unit has been damaged, has a finishing defect, or has missing parts, please contact our customer support department within 3 business days of the delivery date. Please note that DreamLine® will not
replace any damaged products or missing parts free of charge after 3 business days or if the product has been installed. Please contact DreamLine® if you have any questions and
please provide an order number, job name or other proof of purchase to help identify the original order.
2. Install all of the required plumbing and drainage before installing the shower base. Use a
competent and licensed (if required by local code) plumber for all plumbing installation.
3. Shower bases must be installed by a licensed plumber. Please note that you should
consult your local building codes with questions on installation compliance standards. Building and plumbing codes may vary by location and DreamLine® is not responsible for code compliance standards for your project.
4. Make sure that prior to the installation the installation surface is leveled and solid and will be
able to support the total weight of the unit. Also make sure the walls are at right angles. While some adjustment in leveling of the tray is possible, irregular installation surface level or improper angle of side walls will result in serious problems for your installation. Please note that some adjustments may be necessary during the installation process.
5. Center drain configurations are centered on the width only. See technical drawing tables
for drain locations.
6. Drain not included with this product. The drain
standard 2” compression fitted drain.
opening
is 3-3/8” in diameter and accepts a
IMPORTANT NOTE: Dimensions provided are for reference only. Measure the actual shower tray before installation. This includes overall dimensions and drain location. Allowed tolerance for center of the drain is +/-1/2".
Tools Required
SLIMLINE SHOWER BASE manual Ver 5 Rev 9 03/2018
©2018 DreamLine. All Rights Reserved
3
SLIMLINE SHOWER BASE manual Ver 5 Rev 9 03/2018
©2018 DreamLine. All Rights Reserved
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SLIMLINE SHOWER BASE manual Ver 5 Rev 9 03/2018
©2018 DreamLine. All Rights Reserved
5
MODEL
SPECIFICATION
D (in)
W (in)
D1 (in)
W1 (in)
DLT-1132320
32"× 32"
32"
32"
15"
16"
DLT-1136360
36"× 36"
36"
36"
15"
18"
DLT-1132420
32” x 42”
32”
42”
15”
21”
DLT-1134420
34” x 42”
34”
42”
15”
21”
DLT-1136420
36” x 42”
36”
42”
15”
21”
DLT-1142420
42” x 42”
42”
42”
20”
21”
DLT-1132480
32"× 48"
32”
48”
15”
24”
DLT-1134480
34” x 48”
34”
48”
15”
24”
DLT-1136480
36"× 48"
36"
48"
15"
24"
DLT-1132540
32” x 54”
32”
54”
15”
27”
DLT-1134540
34” x 54”
34”
54”
15”
27”
DLT-1136540
36” x 54”
36”
54”
15”
27”
DLT-1130600
30"× 60"
30"
60"
15"
30"
DLT-1132600
32"× 60"
32"
60"
15"
30"
DLT-1134600
34"× 60"
34"
60"
15"
30"
DLT-1136600
36"× 60"
36"
60"
15"
30"
W
D
W1
D1
SINGLE THRESHOLD SHOWER BASE
Center Drain Configuration
SLIMLINE SHOWER BASE manual Ver 5 Rev 9 03/2018
©2018 DreamLine. All Rights Reserved
6
MODEL
SPECIFICATION
D (in)
W (in)
D1 (in)
W1 (in)
DLT-1130601
30"×60"
30"
60"
15"
12"
DLT-1132601
32"×60"
32"
60"
15"
12"
DLT-1134601
34"×60"
34"
60"
17"
12"
DLT-1136601
36"×60"
36"
60"
18"
12"
W
D
D1
W1
SINGLE THRESHOLD SHOWER BASE
Left-Hand Drain Configuration
SLIMLINE SHOWER BASE manual Ver 5 Rev 9 03/2018
©2018 DreamLine. All Rights Reserved
7
MODEL
SPECIFICATION
D (in)
W (in)
D1 (in)
W1 (in)
DLT-1130602
30"×60"
30"
60"
15"
12"
DLT-1132602
32"×60"
32"
60"
15"
12"
DLT-1134602
34"×60"
34"
60"
17"
12"
DLT-1136602
36"×60"
36"
60"
18"
12"
W1
W D D1
SINGLE THRESHOLD SHOWER BASE
Right-Hand Drain Configuration
SLIMLINE SHOWER BASE manual Ver 5 Rev 9 03/2018
©2018 DreamLine. All Rights Reserved
8
MODEL
SPECIFICATION
W (in)
A (in)
B (in)
C (in)
DLT-2036360
36"×36"
36"
18 5/16"
25"
12"
DLT-2038380
38"×38"
38"
20 5/16"
25"
12"
DLT-2040400
40"×40"
40"
22 5/16"
25"
14 3/8"
DLT-2042420
42"×42"
42"
24 5/16"
25"
14 3/8"
W
W
A A C C B
NEO ANGLE SHOWER BASE
SLIMLINE SHOWER BASE manual Ver 5 Rev 9 03/2018
©2018 DreamLine. All Rights Reserved
9
MODEL
SPECIFICATION
W (in)
C (in)
R (in)
DLT-7033330
33"×33"
33"
12"
21 5/8"
DLT-7036360
36"×36"
36"
12"
21 5/8"
DLT-7038380
38"×38"
38"
12"
21 5/8"
W
W
C C R
QUARTER ROUND SHOWER BASE
SLIMLINE SHOWER BASE manual Ver 5 Rev 9 03/2018
©2018 DreamLine. All Rights Reserved
10
MODEL
SPECIFICATION
W (in)
C (in)
DLT-1032320
32"×32"
32"
12"
DLT-1036360
36"×36"
36"
12"
W
W C C
DOUBLE THRESHOLD SHOWER BASE
Corner Drain Configuration
SLIMLINE SHOWER BASE manual Ver 5 Rev 9 03/2018
©2018 DreamLine. All Rights Reserved
11
MODEL
SPECIFICATION
D (in)
W (in)
D1 (in)
W1 (in)
DLT-1034481
34"×48"
34"
48"
17"
12"
DLT-1036481
36"×48"
36"
48"
18"
12"
DLT-1036541
36"×54"
36"
54"
18"
12"
DLT-1036601
36"×60"
36"
60"
18"
12"
D
W
D1
W1
DOUBLE THRESHOLD SHOWER BASE
Left-Hand Drain Configuration
SLIMLINE SHOWER BASE manual Ver 5 Rev 9 03/2018
©2018 DreamLine. All Rights Reserved
12
MODEL
SPECIFICATION
D (in)
W (in)
D1 (in)
W1 (in)
DLT-1034482
34"×48"
34"
48"
17"
12"
DLT-1036482
36"×48"
36"
48"
18"
12"
DLT-1036542
36"×54"
36"
54"
18"
12"
DLT-1036602
36"×60"
36"
60"
18"
12"
W D D1
W1
DOUBLE THRESHOLD SHOWER BASE
Right-Hand Drain Configuration
SLIMLINE SHOWER BASE manual Ver 5 Rev 9 03/2018
©2018 DreamLine. All Rights Reserved
13
Finished Wall
Cement board
Shower Base
Mortar
Drain*
(2"×4") Stud
* not included
Shower Base Cross Section Diagram
SLIMLINE SHOWER BASE manual Ver 5 Rev 9 03/2018
©2018 DreamLine. All Rights Reserved
14
(See Product Chart for Drain Location)
(5"×5") Opening
2" PVC Waste Pipe
90°
90°
90°
90°
90°
2" PVC Waste Pipe
(5"×5") Opening
(See Product Chart for Drain Location)
Shower Base Installation - Preparation
1. Ensure that the floor and the studs
are at right angles. Provide a 5”×5” opening in the sub­floor for the drain.
The 2” PVC waste pipe should
extend above the surface of the sub-floor according to the drain installation instructions and the height of the Shower base. Refer to the product drawings and tables in this installation manual for the drain location.
See Fig. 1 and Fig. 2 for details.
Fig. 1
Fig. 2
SLIMLINE SHOWER BASE manual Ver 5 Rev 9 03/2018
©2018 DreamLine. All Rights Reserved
15
Lower the base over the drain pipe and set it into place against the studs.
Fig. 4
2. Install the shower drain (NOT
INCLUDED) according to the drain installation manual (supplied with the drain).
See Fig. 3 for example
Fig. 3
3. Place the tray into the designated
position so that the Drain cutout drops around the Drain Pipe and butt the Shower Base up against the studs.
See Fig. 4 for details.
SLIMLINE SHOWER BASE manual Ver 5 Rev 9 03/2018
©2018 DreamLine. All Rights Reserved
16
Level base in two directions
Mortar
Fig. 5
4. Level the tray and place marks on the
studs above the upper edge of the tile flange.
See Fig. 5 for details.
5. Mix the bedding material (Mortar,
cement-sand mix, etc.) Concrete or plaster is not recommended. Apply enough bedding material to support the entire bottom of the shower base. This will add additional stability and prevent the base from shifting position.
See Fig. 6 for details.
SLIMLINE SHOWER BASE manual Ver 5 Rev 9 03/2018
Fig. 6
©2018 DreamLine. All Rights Reserved
17
Fig. 7
Fig. 8
Waterproof Drywall to
the top of the tile flange
Caulk
Finished wall overlaps the
dry wall and tile flange
Stud
1
2
Waterproof
Drywall
4
3
Side View
1/8” gap
Base
6. After the bedding material has been
poured and shower base into the position with the drain assembly sliding over the PVC waste pipe. It will be necessary to push the shower base until the top of the tile flange aligns with the marks drawn on the studs and the front edge is contacting the rough floor along the entire length of the shower base. Ensure that the base is level in all directions. You may need to use shims to hold the tray level until the bedding fully sets. Remove all excess mortar.
See Fig. 7 for details.
before
it sets, place the
7. Allow the bedding material to completely harden before applying weight to the bottom of the
shower base. Install the cement board (or the wallboard) above the tile flanges and secure it to the studs. Put the tiles (or other finishing wall material) over the cement board leaving 1/8” gap between the bottom of the tile or wall kit and the shower base. Use caulk to fill the gap. See Fig. 8 and Fig. 9 for details.
SLIMLINE SHOWER BASE manual Ver 5 Rev 9 03/2018
©2018 DreamLine. All Rights Reserved
18
Fig. 9
SLIMLINE SHOWER BASE manual Ver 5 Rev 9 03/2018
©2018 DreamLine. All Rights Reserved
19
Product Maintenance
BASES and BACKWALLS: To ensure long lasting life for your acrylic base and/or back walls:
wipe them off after each use with a soft cloth. To clean the acrylic base or back walls use non-abrasive sprays or cream based cleaners. Avoid the use of aerosol spray cleaners. Never use abrasive cleansers, metal brushes or scrapers that could scratch or dull the surface.
GLASS: To ensure long lasting life for your glass shower products: wipe them off after each use with a soft cloth. Rinse and wipe off the glass using either a soft cloth or a squeegee to prevent soap buildup and water spots (Hard water can etch the surface of the glass over time if left to dry). To prevent scratching the surface: never use abrasive cleaners or cleaning products that contain scouring agents. Never use bristle brushes or abrasive sponges that may scratch the surface.
HARDWARE: To ensure a long lasting finish: wipe off the metal parts after each use with a soft cloth. Do not use abrasive cleaners or cleaning products containing ammonia, bleach or acid. If accidentally used, rinse the surface as soon as possible to prevent damage to the finish (peeling or corrosion). After cleaning the polished finishes, rinse thoroughly and wipe dry with a soft cloth. Clean stainless steel surfaces at least once a week. When applying stainless steel cleaner or polish to stainless steel hardware, work with (not across) the grain. Never use an abrasive sponge or cloth, steel wool or wired brush as these may permanently scratch the surfaces.
NOTE: To maximize the life of your door, it is important to regularly inspect the glass
and other hardware for misalignment, proper attachment, and/or damage. Contact DreamLine with any questions or concerns.
SLIMLINE SHOWER BASE manual Ver 5 Rev 9 03/2018
TEL: 866-731-2244
FAX: 866-857-3638
DREAMLINE.COM
For more information on DreamLine® Shower Doors and Enclosures please visit DreamLine.com
1
AQUA FOLD
SHOWER / TUB DOOR INSTALLATION INSTRUCTIONS
Left hand installation shown
Model# SHDR-3636580-01
Model# SHDR-3630720-01 SHDR-3634720-01
IMPORTANT
DreamLine® reserves the right to alter, modify or redesign products at any time without prior notice. For the latest up-to-date technical drawings, manuals, warranty information or additional details please refer to your model’s web page on DreamLine.com
For more information about DreamLine® products please visit DreamLine.com
AQUA FOLD manual Ver 2 Rev 5 12/2016
2
Preparation
1. Prior to installation, examine all boxes and packages for shipping damage and compare the
piece count with your packing slip. After opening all boxes and packages read this introduction carefully. Check that all of the needed parts are included in the package by checking off the components on the “Detailed Diagram of Shower Door Components”. If the unit has been damaged, has a finishing defect, or has missing parts, please contact our customer support department within 3 business days of the delivery date. Please note that
DreamLine® will not replace any damaged products or missing parts free of charge after 3 business days or if the product has been installed. Feel free to contact DreamLine® if you
have any questions, and please provide an order number, job name or other proof of purchase to help us identify your original order.
2. If this unit is going to be installed in a new construction, please, install all of the required
plumbing and drainage before installing the shower. Use a competent and licensed (if required by local code) plumber for all plumbing installation.
3. Please note that you should consult your local building codes with questions about
installation compliance standards. Building and plumbing codes may vary by location, and DreamLine® is not responsible for code compliance standards for your project and will not accept any returns.
4. Please make sure that prior to beginning the installation, the surfaces are leveled and solid and
will be able to support the total weight of the unit. Also make sure the walls are at right angles. Irregular installation surface level, radius corners or improper angle of side walls will result in serious problems for your installation. Note that some adjustments and drilling may be necessary during the installation process.
5. Please protect all primary surfaces of the product during installation. Never set your glass
down directly onto a tile floor. Leave corner protectors in place until necessary to remove them. Always use a piece of wood or cardboard to protect the bottom edge and corners of the glass prior to and during installation.
6. This unit must be installed upon a finished threshold and against finished walls.
7. This model has 3/8” of adjustment for out-of-plumb wall conditions within the wall
profile.
8. This model requires a minimum 1” of flat threshold space for installation.
NOTE: This door is reversible for right or left-hand door installation. The left-hand
door installation is shown as an example throughout this manual. For the right-hand door installation, simply begin on the opposite wall and reverse the orientation of the steps shown.
The tub height model is shown as an example throughout this manual. Follow the same sequence of steps for the Shower height installation.
AQUA FOLD manual Ver 2 Rev 5 12/2016
3
Tools Required
Waterproof
Tape Measure Pencil
Screwdriver
Phillips
(Ø=5/16")
Drill bit
Level
Gun
Caulk
Drill
Electric
Hammer
Knife
(Ø=1/8")
Drill bit
Silicone
AQUA FOLD manual Ver 2 Rev 5 12/2016
4
01
Wall profile
1pc
08
Decorative covers and washers
3sets
02
Glass door 1 w/ Hinged glass profile
1pc
09
Threshold connector (left/right)
1set
03
Glass door 2
1pc
10
Aluminum threshold
1pc
04
Hinge (with allen wrench)
2pcs
11
Bottom anti-water strip
1pc
05
Wall anchor
4pcs
12
Side anti-water strip
1pc
06
Big head screw ST4.2×40
4pcs
13
Threshold end cover (left/right)
1set
07
Round head screw ST4.2×16
3pcs
14
Handle Knob
1set
Detailed Diagrams of Shower Door Components
NOTE: Unpack your unit carefully and inspect it. Identify all parts using the detailed diagram and
packing list in this manual as a reference. Before discarding the carton, check for small hardware bags that may have fallen to the bottom of the box. If any parts are damaged or missing, please contact DreamLine® for replacement. The shipping boxes may contain extra parts not used in your model configuration. NOTE: Retain these installation instructions for future reference.
AQUA FOLD manual Ver 2 Rev 5 12/2016
Packing List
5
Shower Door Installation
1 2 3
4
IMPORTANT! There is a top and a bottom to the assembled glass door rail.
Inside
Fig. 1
Fig. 2
Top Inside
Glass door 1
Glass door 2
NOTE: This model is reversible for left or right-hand installation. Left-hand installation is demonstrated in this manual. For right-hand installation, reverse the orientation of your product.
1. Prepare Glass door 1 (02) and Glass door 2 (03)
to set the Hinges (04).
See Fig. 1 for details.
2. First, attach the Hinges (04) to Glass
door 1 (02), then attach Glass door 2 (03) to the Hinges (04). Be sure to install
the rubber gaskets that come with the hinges to protect the glass from contact with the metal.
NOTE: The hinge bolts face into the shower as shown. When attaching Glass
door 2 make sure the top edges of both Glass doors are aligned. See Fig 2.4
See Fig. 2 & 3 for details.
AQUA FOLD manual Ver 2 Rev 5 12/2016
6
Fig. 3
Fig. 4
3. Remove the Wall Profile (01) from the
Door Assembly. Place the Wall profile (01) onto the tub or threshold against the finished wall in the desired position. Use a level and adjust the Wall profile (01) to plumb.
See Fig. 4 for details.
AQUA FOLD manual Ver 2 Rev 5 12/2016
7
Ø5/16
1 3 5 2 4
1 2 3
4 5 6
Ø1/8”
Fig. 5
Fig. 6
Inside
Inside
4. Mark the drill holes on the wall through the
predrilled holes in the Wall profile (01). Now drill holes in the wall using a Ø5/16 drill bit and insert the Wall anchors (05). Apply silicone along the Wall profile (01) and around the holes. Fasten the Wall
profile (01) to the wall with the Big head Screw ST4.2×40 (06).
See Fig. 5 for details.
5. Slide the assembled Glass door with
Hinged glass profile (02) into the groove of the Wall profile (01) and level it vertically. Make final adjustments as necessary. Drill Ø1/8 holes through the Wall profile (01) into the first layer of the Hinged glass profile (02). (Fig 6.4) Secure the Wall profile (01) and the
Hinged glass profile (02) with the Round head screws ST4.2×16 (07), washers and Decorative Covers (08). NOTE: Use caution when installing your door glass. Protect your threshold or tub deck with a strip of cardboard or similar material to prevent the glass from making contact with the surface. Use an assistant or helper if necessary.
See Fig. 6 for details.
AQUA FOLD manual Ver 2 Rev 5 12/2016
8
1 6 2
3
5 4 4 2 1
3
Inside
Fig. 7
Fig. 8
Glass door 1
Inside
Glass door 1
Glass door 2
6. Snap the Aluminum threshold (10) into
the Threshold connector (09) and Threshold end cover (13). (Left-hand installation shown) Run a bead of Waterproof silicone along the Aluminum threshold (10). Attach the Aluminum threshold (10) onto the tub deck, parallel to the tub edge with the Threshold connector (09) tight to the bottom of the Hinged glass profile (02). See Fig 4.4. Run a bead of Waterproof silicone along the connections of the Threshold
connector (09) and Hinged glass profile (02). Use painter’s tape or similar to hold
the Aluminum threshold (10) tight to the tub surface until the silicone fully cures.
See Fig 7 for details.
7. After the silicone fully sets, cut the
AQUA FOLD manual Ver 2 Rev 5 12/2016
Bottom anti-water strip (11) to the width of each door glass and attach them to the bottom edges of both
Glass doors. Turn the outside Glass door (03) and attach the Side anti­water strip (12) to vertical edge of
the Glass door 1 (02).
See Fig. 8 for details.
9
1
2
Fig. 10
Fig. 9
8. Mount the Handle Knob (14) onto Glass door 2 (03).
WARNING: To avoid damage to the glass: Use caution when folding the doors to prevent the metal knob from contacting the glass surface.
See Fig. 9 for details.
9. Test the operation of the doors and adjust the
hinges as necessary to make the door operate smoothly.
See Fig. 10 for details.
10. Apply a high quality mildew-resistant silicone to
the wall and threshold, along the inside edge of the wall profile and threshold. Allow 24 hours
for the silicone to fully cure before using the shower.
AQUA FOLD manual Ver 2 Rev 5 12/2016
10
Product Maintenance
BASES and BACKWALLS: To ensure long lasting life for your acrylic back walls: wipe them off
after each use with a soft cloth. To clean the acrylic back walls use non-abrasive sprays or cream based cleaners. Avoid the use of aerosol spray cleaners. Never use abrasive cleansers, metal brushes or scrapers that could scratch or dull the surface.
GLASS: To ensure long lasting life for your glass shower products: wipe them off after each use with a soft cloth. Rinse and wipe off the glass using either a soft cloth or a squeegee to prevent soap buildup and water spots (Hard water can etch the surface of the glass over time if left to dry). To prevent scratching the surface: never use abrasive cleaners or cleaning products that contain scouring agents. Never use bristle brushes or abrasive sponges that may scratch the surface.
HARDWARE: To ensure a long lasting finish: wipe off the metal parts after each use with a soft cloth. Do not use abrasive cleaners or cleaning products containing ammonia, bleach or acid. If accidentally used, rinse the surface as soon as possible to prevent damage to the finish (peeling or corrosion). After cleaning the polished finishes, rinse thoroughly and wipe dry with a soft cloth. Clean stainless steel surfaces at least once a week. When applying stainless steel cleaner or polish to stainless steel hardware, work with (not across) the grain. Never use an abrasive sponge or cloth, steel wool or wired brush as these may permanently scratch the surfaces.
NOTE: To maximize the life of your door, it is important to regularly inspect the glass
and other hardware for misalignment, proper attachment, and/or damage. Contact DreamLine with any questions or concerns.
AQUA FOLD manual Ver 2 Rev 5 12/2016
11
For more information on DreamLine® Shower Doors and Enclosures please visit DreamLine.com
AQUA FOLD manual Ver 2 Rev 5 12/2016
TEL: 866-731-2244
FAX: 866-857-3638
DREAMLINE.COM
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