DreamLine DL6295C01, DL6294C01 User Manual

Page 1
SlimLine Double Threshold Base & Q-Wall 4
BASE & BACKWALL INSTALLATION INSTRUCTIONS
IMPORTANT
®
DreamLine For the latest up-to-date technical drawings, manuals, warranty information or additional details please refer to your model’s web page on DreamLine.com
STEP 1: Shower Base Installation Instructions
STEP 2: Shower Backwall Installation Instructions
For more information about DreamLine® Shower Doors, Tub Doors & Enclosures, please visit DreamLine.com
SLIMLINE DOUBLE THRESHOLD BASE & Q-WALL 4
©2018 DreamLine. All Rights Reserved
Page 2
©2018 DreamLine. All Rights Reserved
1
SLIMLINE SHOWER BASE
SHOWER BASE DIMENSIONS AND INSTALLATION INSTRUCTIONS
Please review this entire manual before beginning installation
Color options:
--- - White
-22- Biscuit
-88- Black
Double Threshold Shower Base with Corner Drain Configuration shown as an example
IMPORTANT!
DreamLine® reserves the right to alter, modify or redesign products at any time without prior notice. For the latest up-to-date technical drawings, manuals, warranty information or additional
details please refer to your model’s web page on DreamLine.com
For more information about DreamLine® products please visit DreamLine.com
SLIMLINE SHOWER BASE manual Ver 5 Rev 9 03/2018
Page 3
©2018 DreamLine. All Rights Reserved
2
XXX
Tape
Measure
Pencil
Level
Mortar
Preparation
1. Prior to installation, examine all boxes and packages for shipping damage and compare the
piece count with your packing slip. After opening all boxes and packages read this introduction carefully. Check that all of the needed parts are included in the package by checking off the components on the “Detailed Diagram of Shower Door Components”. If the unit has been damaged, has a finishing defect, or has missing parts, please contact our customer support department within 3 business days of the delivery date. Please note that DreamLine® will not
replace any damaged products or missing parts free of charge after 3 business days or if the product has been installed. Please contact DreamLine® if you have any questions and
please provide an order number, job name or other proof of purchase to help identify the original order.
2. Install all of the required plumbing and drainage before installing the shower base. Use a
competent and licensed (if required by local code) plumber for all plumbing installation.
3. Shower bases must be installed by a licensed plumber. Please note that you should
consult your local building codes with questions on installation compliance standards. Building and plumbing codes may vary by location and DreamLine® is not responsible for code compliance standards for your project.
4. Make sure that prior to the installation the installation surface is leveled and solid and will be
able to support the total weight of the unit. Also make sure the walls are at right angles. While some adjustment in leveling of the tray is possible, irregular installation surface level or improper angle of side walls will result in serious problems for your installation. Please note that some adjustments may be necessary during the installation process.
5. Center drain configurations are centered on the width only. See technical drawing tables
for drain locations.
6. Drain not included with this product. The drain
standard 2” compression fitted drain.
opening
is 3-3/8” in diameter and accepts a
IMPORTANT NOTE: Dimensions provided are for reference only. Measure the actual shower tray before installation. This includes overall dimensions and drain location. Allowed tolerance for center of the drain is +/-1/2".
Tools Required
SLIMLINE SHOWER BASE manual Ver 5 Rev 9 03/2018
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©2018 DreamLine. All Rights Reserved
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SLIMLINE SHOWER BASE manual Ver 5 Rev 9 03/2018
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SLIMLINE SHOWER BASE manual Ver 5 Rev 9 03/2018
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©2018 DreamLine. All Rights Reserved
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MODEL
SPECIFICATION
D (in)
W (in)
D1 (in)
W1 (in)
DLT-1132320
32"× 32"
32"
32"
15"
16"
DLT-1136360
36"× 36"
36"
36"
15"
18"
DLT-1132420
32” x 42”
32”
42”
15”
21”
DLT-1134420
34” x 42”
34”
42”
15”
21”
DLT-1136420
36” x 42”
36”
42”
15”
21”
DLT-1142420
42” x 42”
42”
42”
20”
21”
DLT-1132480
32"× 48"
32”
48”
15”
24”
DLT-1134480
34” x 48”
34”
48”
15”
24”
DLT-1136480
36"× 48"
36"
48"
15"
24"
DLT-1132540
32” x 54”
32”
54”
15”
27”
DLT-1134540
34” x 54”
34”
54”
15”
27”
DLT-1136540
36” x 54”
36”
54”
15”
27”
DLT-1130600
30"× 60"
30"
60"
15"
30"
DLT-1132600
32"× 60"
32"
60"
15"
30"
DLT-1134600
34"× 60"
34"
60"
15"
30"
DLT-1136600
36"× 60"
36"
60"
15"
30"
W
D
W1
D1
SINGLE THRESHOLD SHOWER BASE
Center Drain Configuration
SLIMLINE SHOWER BASE manual Ver 5 Rev 9 03/2018
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©2018 DreamLine. All Rights Reserved
6
MODEL
SPECIFICATION
D (in)
W (in)
D1 (in)
W1 (in)
DLT-1130601
30"×60"
30"
60"
15"
12"
DLT-1132601
32"×60"
32"
60"
15"
12"
DLT-1134601
34"×60"
34"
60"
17"
12"
DLT-1136601
36"×60"
36"
60"
18"
12"
W
D
D1
W1
SINGLE THRESHOLD SHOWER BASE
Left-Hand Drain Configuration
SLIMLINE SHOWER BASE manual Ver 5 Rev 9 03/2018
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©2018 DreamLine. All Rights Reserved
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MODEL
SPECIFICATION
D (in)
W (in)
D1 (in)
W1 (in)
DLT-1130602
30"×60"
30"
60"
15"
12"
DLT-1132602
32"×60"
32"
60"
15"
12"
DLT-1134602
34"×60"
34"
60"
17"
12"
DLT-1136602
36"×60"
36"
60"
18"
12"
W1
W D D1
SINGLE THRESHOLD SHOWER BASE
Right-Hand Drain Configuration
SLIMLINE SHOWER BASE manual Ver 5 Rev 9 03/2018
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©2018 DreamLine. All Rights Reserved
8
MODEL
SPECIFICATION
W (in)
A (in)
B (in)
C (in)
DLT-2036360
36"×36"
36"
18 5/16"
25"
12"
DLT-2038380
38"×38"
38"
20 5/16"
25"
12"
DLT-2040400
40"×40"
40"
22 5/16"
25"
14 3/8"
DLT-2042420
42"×42"
42"
24 5/16"
25"
14 3/8"
W
W
A A C C B
NEO ANGLE SHOWER BASE
SLIMLINE SHOWER BASE manual Ver 5 Rev 9 03/2018
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©2018 DreamLine. All Rights Reserved
9
MODEL
SPECIFICATION
W (in)
C (in)
R (in)
DLT-7033330
33"×33"
33"
12"
21 5/8"
DLT-7036360
36"×36"
36"
12"
21 5/8"
DLT-7038380
38"×38"
38"
12"
21 5/8"
W
W
C C R
QUARTER ROUND SHOWER BASE
SLIMLINE SHOWER BASE manual Ver 5 Rev 9 03/2018
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©2018 DreamLine. All Rights Reserved
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MODEL
SPECIFICATION
W (in)
C (in)
DLT-1032320
32"×32"
32"
12"
DLT-1036360
36"×36"
36"
12"
W
W C C
DOUBLE THRESHOLD SHOWER BASE
Corner Drain Configuration
SLIMLINE SHOWER BASE manual Ver 5 Rev 9 03/2018
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©2018 DreamLine. All Rights Reserved
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MODEL
SPECIFICATION
D (in)
W (in)
D1 (in)
W1 (in)
DLT-1034481
34"×48"
34"
48"
17"
12"
DLT-1036481
36"×48"
36"
48"
18"
12"
DLT-1036541
36"×54"
36"
54"
18"
12"
DLT-1036601
36"×60"
36"
60"
18"
12"
D
W
D1
W1
DOUBLE THRESHOLD SHOWER BASE
Left-Hand Drain Configuration
SLIMLINE SHOWER BASE manual Ver 5 Rev 9 03/2018
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©2018 DreamLine. All Rights Reserved
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MODEL
SPECIFICATION
D (in)
W (in)
D1 (in)
W1 (in)
DLT-1034482
34"×48"
34"
48"
17"
12"
DLT-1036482
36"×48"
36"
48"
18"
12"
DLT-1036542
36"×54"
36"
54"
18"
12"
DLT-1036602
36"×60"
36"
60"
18"
12"
W D D1
W1
DOUBLE THRESHOLD SHOWER BASE
Right-Hand Drain Configuration
SLIMLINE SHOWER BASE manual Ver 5 Rev 9 03/2018
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©2018 DreamLine. All Rights Reserved
13
Finished Wall
Cement board
Shower Base
Mortar
Drain*
(2"×4") Stud
* not included
Shower Base Cross Section Diagram
SLIMLINE SHOWER BASE manual Ver 5 Rev 9 03/2018
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©2018 DreamLine. All Rights Reserved
14
(See Product Chart for Drain Location)
(5"×5") Opening
2" PVC Waste Pipe
90°
90°
90°
90°
90°
2" PVC Waste Pipe
(5"×5") Opening
(See Product Chart for Drain Location)
Shower Base Installation - Preparation
1. Ensure that the floor and the studs
are at right angles. Provide a 5”×5” opening in the sub­floor for the drain.
The 2” PVC waste pipe should
extend above the surface of the sub-floor according to the drain installation instructions and the height of the Shower base. Refer to the product drawings and tables in this installation manual for the drain location.
See Fig. 1 and Fig. 2 for details.
Fig. 1
Fig. 2
SLIMLINE SHOWER BASE manual Ver 5 Rev 9 03/2018
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©2018 DreamLine. All Rights Reserved
15
Lower the base over the drain pipe and set it into place against the studs.
Fig. 4
2. Install the shower drain (NOT
INCLUDED) according to the drain installation manual (supplied with the drain).
See Fig. 3 for example
Fig. 3
3. Place the tray into the designated
position so that the Drain cutout drops around the Drain Pipe and butt the Shower Base up against the studs.
See Fig. 4 for details.
SLIMLINE SHOWER BASE manual Ver 5 Rev 9 03/2018
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©2018 DreamLine. All Rights Reserved
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Level base in two directions
Mortar
Fig. 5
4. Level the tray and place marks on the
studs above the upper edge of the tile flange.
See Fig. 5 for details.
5. Mix the bedding material (Mortar,
cement-sand mix, etc.) Concrete or plaster is not recommended. Apply enough bedding material to support the entire bottom of the shower base. This will add additional stability and prevent the base from shifting position.
See Fig. 6 for details.
SLIMLINE SHOWER BASE manual Ver 5 Rev 9 03/2018
Fig. 6
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©2018 DreamLine. All Rights Reserved
17
Fig. 7
Fig. 8
Waterproof Drywall to
the top of the tile flange
Caulk
Finished wall overlaps the
dry wall and tile flange
Stud
1
2
Waterproof
Drywall
4
3
Side View
1/8” gap
Base
6. After the bedding material has been
poured and shower base into the position with the drain assembly sliding over the PVC waste pipe. It will be necessary to push the shower base until the top of the tile flange aligns with the marks drawn on the studs and the front edge is contacting the rough floor along the entire length of the shower base. Ensure that the base is level in all directions. You may need to use shims to hold the tray level until the bedding fully sets. Remove all excess mortar.
See Fig. 7 for details.
before
it sets, place the
7. Allow the bedding material to completely harden before applying weight to the bottom of the
shower base. Install the cement board (or the wallboard) above the tile flanges and secure it to the studs. Put the tiles (or other finishing wall material) over the cement board leaving 1/8” gap between the bottom of the tile or wall kit and the shower base. Use caulk to fill the gap. See Fig. 8 and Fig. 9 for details.
SLIMLINE SHOWER BASE manual Ver 5 Rev 9 03/2018
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©2018 DreamLine. All Rights Reserved
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Fig. 9
SLIMLINE SHOWER BASE manual Ver 5 Rev 9 03/2018
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©2018 DreamLine. All Rights Reserved
19
Product Maintenance
BASES and BACKWALLS: To ensure long lasting life for your acrylic base and/or back walls:
wipe them off after each use with a soft cloth. To clean the acrylic base or back walls use non-abrasive sprays or cream based cleaners. Avoid the use of aerosol spray cleaners. Never use abrasive cleansers, metal brushes or scrapers that could scratch or dull the surface.
GLASS: To ensure long lasting life for your glass shower products: wipe them off after each use with a soft cloth. Rinse and wipe off the glass using either a soft cloth or a squeegee to prevent soap buildup and water spots (Hard water can etch the surface of the glass over time if left to dry). To prevent scratching the surface: never use abrasive cleaners or cleaning products that contain scouring agents. Never use bristle brushes or abrasive sponges that may scratch the surface.
HARDWARE: To ensure a long lasting finish: wipe off the metal parts after each use with a soft cloth. Do not use abrasive cleaners or cleaning products containing ammonia, bleach or acid. If accidentally used, rinse the surface as soon as possible to prevent damage to the finish (peeling or corrosion). After cleaning the polished finishes, rinse thoroughly and wipe dry with a soft cloth. Clean stainless steel surfaces at least once a week. When applying stainless steel cleaner or polish to stainless steel hardware, work with (not across) the grain. Never use an abrasive sponge or cloth, steel wool or wired brush as these may permanently scratch the surfaces.
NOTE: To maximize the life of your door, it is important to regularly inspect the glass
and other hardware for misalignment, proper attachment, and/or damage. Contact DreamLine with any questions or concerns.
SLIMLINE SHOWER BASE manual Ver 5 Rev 9 03/2018
Page 21
TEL: 866-731-2244
FAX: 866-857-3638
DREAMLINE.COM
For more information on DreamLine® Shower Doors and Enclosures please visit DreamLine.com
Page 22
QWALL – 4
A
W
CRYLIC SHOWER
IMPORTANT
DreamLine
TM
reserves the right to alter, modify or redesign products at any time
ALL INSTALLATION INSTRUCTIONS
without prior notice. For the latest up-to-date technical drawings, manuals or any other details please refer to your model’s web page on BathAuthority.com
Please read these instructions carefully before installing. If you have any questions regarding installation, please contact our technical support specialists Monday through Friday 8:00 AM – 7:00 PM EST at Phone: 1-866-731-2244, Fax: 1-866-857-3638 or e-mail our technical support group at Support@BathAuthority.com
For more information on DreamLineTM Shower Back Wall please visit www.BathAuthority.com
Q-Wall 4 manual Ver 1 Rev 2 08/2015
Page 23
2
Preparation
Caulk
Tape Measure Pencil
Screwdriver
Phillips
(Ø 5/16")
Drill bit
Level
Gun
Caulk
Drill
Electric
Hammer
Knife
T-Square
1. Prior to installation, examine all boxes and packages for shipping damage and compare
the piece count with your packing slip. After opening all boxes and packages read this introduction carefully. Check that all of the needed parts are included in the package by checking off the components on the “Detailed Diagram of Acrylic Shower Wall Components”. If the unit has been damaged, has a finishing defect, or has missing parts, please contact our customer support department within 3 business days of the delivery date. Please note that DreamLineTM will not replace any damaged products or missing parts free of charge after 3 business days or if the product has been installed. Feel free to contact DreamLineTM if you have any questions, and please provide an order number, job name or other proof of purchase to help us identify your original order.
1. Please note that you should consult your local building codes with questions on
installation compliance standards. Building and plumbing codes may vary by location, and DreamLine is not responsible for code compliance standards for your project.
2. This acrylic wall system is specially designed to be installed over any solid surface. If you
are installing the acrylic walls over the existing tiles, remove all loose tiles before the installation. If you are installing over the existing painted walls, take all loose paint off. Please, note that some cutting and drilling might be necessary during the installation process.
3. Make sure to turn off the water supply, remove faucet, handles or any fixture trims
protruding from the wall. Clean the surface removing soap film and dirt from all wall surfaces using regular household detergent, and then wipe it dry.
Q-Wall 4 manual Ver 1 Rev 2 08/2015
Tools Required
Page 24
3
Detailed Diagram of Acrylic Shower Wall Components
5
6
7
8
4
2
1
3

Packing List

01 Side panel 2pcs 05 Glass shelf 2pcs
02 Corner cover 1pc 06 Wall anchor 11pcs
03 Decorative edge molding 2pcs 07 Countersunk screw ST4.2×40 11pcs
04 Shelf bracket 6pcs 08 Decorative cover 5pcs
NOTE: Unpack your unit carefully and inspect it. Lay it out and identify all parts using the detailed diagram and packing list in your manual as a reference. Before discarding the carton, check for small hardware bags that may have fallen to the bottom of the box. If any parts are damaged or missing, please contact DreamLineTM for replacement. The shipping boxes may contain extra parts not used in your model configuration. NOTE: Retain these installation instructions for future reference.
Q-Wall 4 manual Ver 1 Rev 2 08/2015
Page 25
4
Preparation for Installation of Side Panel
If you are installing a shower enclosure with a wall
behind the wall profile.
1"
1"
1
2
1
2
Wall Profile
Side Panel
Wall
Side Panel
Wall Profile
Wall
ATTENTION:
profile, you can hide the edge of the Side panel (01)
See Fig. 1 for details.
1. Place a mark on the walls with a distance
of 1” (one inch) from the corner and draw a plumb vertical line from top to bottom.
See Fig. 2 for details.
Fig. 1
Q-Wall 4 manual Ver 1 Rev 2 08/2015
Fig. 2
Page 26
5
D1
D2
D1
D1
D2
to cut
Line
to cut
Line
2. Measure the walls of the shower from the
1” (one inch) line in the corner (from Step. 1) to the points where you want Side panels (01) to end. The distances are “D1” and “D2”.
NOTE: “D2” Shows wall with the fixture.
See Fig. 3 for details.
3. Determine the position of both
Side panels (01).
NOTE:
a) The narrow edge of the Side
panels fits behind the corner cover and cannot be trimmed.
b) The wide edge of the Side
panel can be trimmed to the size of your measurements from step 2.
Measure from the narrow edge of the Side panel and place a mark at a distance of “D1” and “D2” (that you measured in Step 2). Draw a straight line from top to bottom along the wide edge of the Side panel.
See Fig. 4 for details.
Fig. 3
Fig. 4
Q-Wall 4 manual Ver 1 Rev 2 08/2015
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6
1
2
D1
D2
4. Place the Side panel (01) on a flat piece of plywood
or particle board. Use a sharp industrial knife and a T­square to score along the marked wide ends of the Side panel and continue scoring until you have fully cut through the panel.
See Fig. 5 and Fig. 6 for details.
Fig. 5
Q-Wall 4 manual Ver 1 Rev 2 08/2015
Fig. 6
Page 28
7
D2
A
F
E
1"
B
C
D2
F
E
A
B
C
5. Take exact measurements of
the fixture on the wall:
from the 1” (one inch) line
in the corner of the shower to the fixture: (A, B, C)
from the bottom of the wall
of the shower to the fixture: (E, F).
See Fig. 7 for details.
6. Determine which Side panel (01) will be installed on
the side wall with the fixture. Mark the fixture location on the Side panel according to the measurements taken in Step. 5.
See Fig. 8 for details.
Fig. 7
Fig. 8
Q-Wall 4 manual Ver 1 Rev 2 08/2015
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8
1
2
3 4
Ø5/16"
D2
7. Drill the holes for the fixtures in the Side panel (01) using
the proper diameter saw bit or a handheld jig saw.
See Fig. 9 for details.
Acrylic Side Panel
Installation Instruction
8. Attach the Corner cover (02) to
the corner of the shower and mark the drilling holes through the predrilled holes in the Corner cover. Move aside the Corner cover, Drill the holes using Ø5/16” drill bit and insert the Wall Anchors (06).
See Fig. 10 and Fig. 11 for details.
Fig. 9
Fig. 10
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9
1
2
9. Mount the Corner cover (02) to the corner of the
shower using the Countersunk screws ST4.2×40 (07). Do not fully tighten the screws at this time; leave them loose for further installation.
See Fig. 12 and Fig. 13 for details
Fig. 11
Q-Wall 4 manual Ver 1 Rev 2 08/2015
Fig. 12
Page 31
10
10. Apply the sealant to the entire surface of the
reverse side of the Side panel (01). Also, apply the sealant around the drilled holes.
See Fig. 14 for details.
Fig. 13
Q-Wall 4 manual Ver 1 Rev 2 08/2015
Fig. 14
Page 32
11
1
2
1
2
Fig
11. Slide the narrow edge of the Side panel
(01) behind the Corner cover (02). Align trimmed edge of the Side panel (from Step. 4) with the marked line on the wall (in Step. 2) and push the Side panel against the wall.
NOTE: Make sure the drilled holes on the Side panel are also aligned with the fixtures on
the wall.
See Fig. 15 for details.
12. Apply sealant to the entire surface of the
reverse side of the other Side panel (01).
See Fig. 14 for details.
13. Slide the narrow edge of the Side panel
(01) behind the Corner cover (02). Align trimmed edge of the Side panel (from Step. 4) with the marked line on the wall (in Step. 2) and push the Side panel against the wall.
Align the top of both Side panels and the Back panel before the sealant sets. Apply equal pressure to the whole surface of the Acrylic panels from top to bottom.
See Fig. 16 for details.
. 15
Q-Wall 4 manual Ver 1 Rev 2 08/2015
Fig. 16
Page 33
12
1
2
1
2
Side Panel
Wall
Molding
Decorative
Side Panel
Wall
Molding
Decorative
14. Once Side panels (01) aligned, fasten tight the
Corner cover (02) to secure the Side panels. Cover the screw holes with the Decorative cover (08).
See Fig. 17 for details.
Fig. 17
ATTENTION; Prior to the next step, please be sure the part of the wall for installation of the Decorative edge molding (03) is clean, dry and free from soap, oil and any construction debris.
15. Gently remove the plastic tape from the adhesive side
of the Decorative edge molding (03) and firmly press it to the edge of the Side panel (02) from top to bottom.
See Fig. 18 for details.
Fig. 18
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13
G
H
Fig. 20
16. Apply caulk along the top edge of the Side
panels (01) and along the connection of the bottom edges of the Side panels with the Shower base.
See Fig. 19 for details.
ATTENTION:
Installation of “QWALL-4” Acrylic shower wall is complete. If you want to install Glass shelves (05) to your Shower, follow to the next step.
Glass Shelves Installation Instruction
17. Determine the desired height for the
Glass shelves (05) and mark the locations on the wall.
NOTE: The Glass shelves can be installed either two in one corner, or one in each.
See Fig. 20 for details.
Fig. 19
Fig. 20
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14
1
2
3
3 1/2"
3 1/2"
3 1/2"
Ø 5/16"
1
2
3
Fig
18. Mark the location for the Shelf brackets (04) according to the
measurements in Fig. 20 and Fig. 21.1. Drill the holes using Ø5/16” drill bit and insert the Wall anchors
(06).
See Fig. 21 for details.
19. Mount the Shelf brackets (04) to the wall using the
Countersunk screws ST4.2×40 (07).
NOTE: the padded set screw of the Glass bracket should be
facing down.
Slide the upper Glass shelf (05) into the upper Shelf brackets and tighten the set screws at the bottom of the brackets. Then slide the bottom Glass shelf in place. Tighten the set screws on the bottom Shelf brackets as well.
See Fig. 22 and Fig. 23 for details.
. 21
Fig. 22
Q-Wall 4 manual Ver 1 Rev 2 08/2015
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15
Fig. 23
Product maintenance
To ensure long lasting life for your acrylic back walls, wipe them off after each use with a soft cloth. To clean the acrylic back walls use non-abrasive sprays or cream based cleaners. Never use abrasive cleansers, metal brushes or scrapers that could scratch or dull the surface.
Acrylic cleaning procedure:
Acrylic should be cleaned with warm water and a clean, non-abrasive cloth. If desired, a mild, non-abrasive detergent may also be used. Use only light pressure when cleaning. Avoid rubbing dirt or grit into the surface. Turn the cloth often and replace with a clean cloth frequently. Dry by blotting gently with a clean, dry cloth.
DO NOT USE:
Window cleaning sprays, alcohol, kitchen abrasive compounds, or solvents (such as acetone, gasoline, or thinners). Do not use ammonia based cleaning solutions on the acrylic as it will damage the surface.
How do you get scratches out of Acrylic? For light scratches, use a buffing compound such as a car wax. Use a buffer or lightly polish the surface by hand until scratches disappear.
Q-Wall 4 manual Ver 1 Rev 2 08/2015
Page 37
16
For more information on DreamLineTM Shower Back Wall please visit www.BathAuthority.com
Q-Wall 4 manual Ver 1 Rev 2 08/2015
TEL: 866-731-2244
FAX: 866-857-3638
WWW.BATHAUTHORITY.COM
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