Draw-Tite 63138 User Manual [en, es, fr]

ITEM: 63138
DESCRIPTION: Q-Slot 4 Bike Rack
DESCRIPTION QTY. DESCRIPTION QTY.
2” Shank Assembly 1 Support Tube Assembly 1
Side Tube - Short 2 1-1/4” Shank 1
Center Tube - Long 1 3/8-16 x 2.0 Carriage Bolt 2
5/16-18 x 2.25 Carriage Bolt 3 3/8-16 Hex Lock Nut 2
5/16-18 Hex Lock Nut 3 1/2-13 Anti-Rattle Pin 1
Bail Pin 3 1/2" Flat Washer 1
5/8-11 Anti-Rattle Pin 1 Wrench 3/4 , 1-1/16 1
5/8" Flat Washer 1 Spring Clip 2 LH Wheel Cradle Assembly 4 Frame Hook Assembly – Long 2 RH Wheel Cradle Assembly 4 Frame Hook Assembly – Short 2
Kit Contents:
TOOLS REQUIRED:
½” Wrench 9/16 Wrench
Assembly Instructions:
1. Attach the (2) side tubes (short) to 2” shank assembly using the 5/16-18 x 2.25” carriage bolts and 5/16” lock nuts provided.
2. Attach the vertical center tube to 2” shank assembly using one 5/16-18 x 2.25” carriage bolt and 5/16” lock nut provided
Important Note: Tighten lock nuts so the support tubes still swing freely – see figure 2. There must be 1 – 2 threads of bolt past end of lock nuts.
3. Rotate side tubes to the horizontal position as illustrated. Align holes in plates and side tubes and secure tubes in position with bail pins as shown (Figure 1).
4. Rotate center tube to the vertical position as illustrated. Align holes in u-shaped bracket and tube and secure in position with bail pin as shown.
Center Tube (Long)
5/8” Anti-Rattle Pin
5/8” Flat Washer
Bail Pin
5/16” Carriage Bolt (3) Places
Bail Pin
Cequent Performance Products, Inc. Plymouth, MI 48170 Technical Service: (888) 521-0510
Side Tube (Short) (2) Places
FIGURE 1.
5/16” Lock Nut (3) Places
Label side up
Page 1 of 15
2” Shank Assembly
Pin Clip
Important: 1 – 2 Threads Minimum
2” Hitch
FIGURE 2.
63138N Rev D 6-29-12
Printed in China
ITEM: 63138
DESCRIPTION: Q-Slot 4 Bike Rack
Support Tube Assembly
FIGURE 4
3/8” Carriage Bolt
3/8” Nylon Lock Nut
1-1/4” Shank
FIGURE 3
1/2” Anti-Rattle Pin
1/2” Flat Washer
Pin Clip
Assembly Instructions:
1. Attach the 1-1/4” Shank to Support Tube Assembly using (2) 3/8” carriage bolts and (2) 3/8” hex lock nuts (Figure 3).
2. Install Support Tube Assembly with 1-1/4” Shank the 2” Shank Assembly. Line up the threads in shank with hole in 2” shank and install the ½” anti-rattle pin. Tighten ½” pin and install clip (Figure 4).
3. Rotate side tubes to the horizontal position. Lock side tubes in position with bail pins as illustrated. (Figure 5 & 6)
4. Slide (8) Wheel Cradle assemblies (4 per tube assembly) on side tubes as illustrated. (Figure 6)
5. Slide (4) Frame Hook assemblies (2 per tube assembly) on center tubes as illustrated. (Figure 6)
Frame Hook - Long
Frame Hook - Short
Support Tube Assembly
RH Wheel Cradle
LH Wheel Cradle
Bail Pin
Cequent Performance Products, Inc. Plymouth, MI 48170 Technical Service: (888) 521-0510
FIGURE 5
Side Tube
FIGURE 6
Page 2 of 15
Center Tube
RH Wheel Cradle
LH Wheel Cradle
63138N Rev D 6-29-12
Printed in China
ITEM: 63138
DESCRIPTION: Q-Slot 4 Bike Rack
Bicycle Loading:
1. Load inner bicycle first. Pull bail pins and rotate center tubes down as illustrated. (Fig 7)
2. Load bicycle into Wheel Cradles. Adjust cradles to appropriate position. Ensure tire is well supported at both ends of Wheel Cradles. Tighten cradles to prevent movement. (Fig 8)
3. Rotate center tube to vertical position and lock with bail pin. Lower Frame Hook assembly down over bicycle frame as illustrated. (Fig 9)
4. Apply downward pressure to bicycle and Frame Hook assembly. Tighten Frame Hook assembly and ensure there is no movement of bicycle.
FIGURE 7
FIGURE 8
FIGURE 9
Cequent Performance Products, Inc. Plymouth, MI 48170 Technical Service: (888) 521-0510
Page 3 of 15
63138N Rev D 6-29-12
Printed in China
ITEM: 63138
DESCRIPTION: Q-Slot 4 Bike Rack
Bicycle Loading (continued):
5. Loop Wheel Cradle straps over wheels and secure. (Fig 10)
WARNING – Failure to use wheel cradle straps may result in bike falling off rack during use.
6. Load second bicycle as describe in Bicycle Loading steps 2 thru 5. Reverse direction of second bicycle to prevent handle bar interference. (Fig 12)
7. Bicycles with inclined frames (angled cross tube i.e. women's bicycles), position frame hook at the intersection of the vertical tube and inclined tube to prevent slippage during use. (Fig 11)
CRADLE STRAP
FIGURE 10
FIGURE 11
FIGURE 12
Cequent Performance Products, Inc. Plymouth, MI 48170 Technical Service: (888) 521-0510
Page 4 of 15
Bike carrier shown with 4 bikes
63138N Rev D 6-29-12
Printed in China
ITEM: 63138
constant jarring and/or shock, or any vehicle with very stiff springs that will transfer the load shocks directly to
DESCRIPTION: Q-Slot 4 Bike Rack
2” Hitch
5/8” Anti-Rattle Pin
5/8” Flat Washer
Clip
1-1/4” Hitch
1/2” Anti-Rattle Pin
1/2” Flat Washer
Clip
IMPORTANT NOTES:
• This bicycle rack has been designed to carry a maximum of four (4) bikes in a 2” square hitch or up to two (2) bikes in a 1-1/4”
receiver, see figures above.
• When used as a four (4) bike carrier, DO NOT EXCEED maximum of 140 lbs (63 kgs).
• When used as a two (2) bike carrier, DO NOT EXCEED maximum of 90 lbs (40 kgs).
• This rack is designed for typical use and applications (on paved or smooth gravel roads). Do not use this rack
on a vehicle that will be driven on rough roads or where the rack (and bikes) will be subjected to significant or
the rack and the bikes.
• Always check frame hook, wheel cradle knobs and cradle straps for tightness prior to each trip.
• Replace straps if they appear worn or frayed.
• Proper fitting and installation of this carrier to your specific vehicle is critical, and is the owner’s sole
responsibility.
• Improper use of this product may result in damage to your vehicle, your bicycles, or even other
vehicles driving behind you (as a result of colliding with or trying to avoid fallen bicycles and/or the rack).
• When leaving the bike carrier outside for extended periods of time the finish will lose its luster. It is recommended that when not
in use the rack is stored indoors.
• Take care to add padding on any area of the bikes that touches another bike or any part of the vehicle.
Damage can and will happen (to your bikes and/or to the vehicle) if care is not taken during the loading and transporting of your bikes, and padding used where necessary.
• Bicycle tires should be kept at least 6” away from the exhaust pipes of the vehicle. The high temperature
exhaust exiting from the exhaust pipes is hot enough to melt or damage tires. Keep all bike tires totally away from the direct exhaust flow.
• Bikes fitted with large accessories (such as child carrying seat) will greatly increase the possibility of interference with mounting to
the rack on the vehicle.
• After reading this manual, should you have any additional questions regarding the compatibility, fitting and/or
use of this rack, please call your nearest ProSeries® authorized retail dealer or Cequent Technical Service.
WARNING:
Improper mounting will void the rack warranty.
Damage to bicycles or rack due to ground clearance problems are not covered by warranty.
Not for off road use.
Cequent Performance Products, Inc. Plymouth, MI 48170 Technical Service: (888) 521-0510
Page 5 of 15
63138N Rev D 6-29-12
Printed in China
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