Draw-Tite 59897 User Manual [en, es, fr]

FITTING INSTRUCTIONS:

Rail Bar Universal (RBU)

PART No’s:

59897 / 59898

/ 59899 / 59711

Maximum Carrying Capacity: 75 kgs/ 165 lbs

(refer to owner’s manual for roof load specifications)

STEP 1: Fitting End Support to Cross Bar

A. Fully release locking jaws on each End Support prior to

assembly (fig 1b). Locking mechanism will resist turning
when locking jaws are fully released. DO NOT
OVERTURN.

B. Insert end supports into cross bar (Fig 1c). Note: In

order to allow movement of the end support while in
the cross bar the locking jaw should be pushed inward
(Fig 1b. Inset).

C. Fit cross bar locking cap into cross bar and turn the

locking device in the front face of the end cap to fasten
(Fig 1c). Compress the buffer strip inwards along the
cross bar while replacing the end cap.

D. To fit the cross bars to the vehicle side rails rotate the

locking jaw of each support inwards so as to allow the
cross bar assembly to fit over the vehicle side rails (Fig
1c. Inset).

STEP 2: Placement of the Cross Bars to
Vehicle Side Rails

A. Adjust the end supports to the approximate width of the

vehicles side rails. Now the cross bars may be lowered
onto the vehicle’s side rails.

B. Push the end supports up against the vehicle side rails

(Fig 2b & 2b inset) making sure the cross bar has equal
overhang past the end supports (measure the distance
of the end of the cross bar to the end support on either
side of the vehicle and adjust until equal (Fig 2c.)

Fig 1a.

End Cap

End Support

Locking Handle

Fig 1b.

Tighten

Release

Fig 1c.

Locking devices

Buffer Strip

Cross Bar

Under Covers

Locking Jaw

Locking Jaw at fully released position

Fig 1b Inset

Rotate to allow Max. opening

59897-8-9N Pg1 of 6

Continued on Page 2

Fig 1c Inset

Side View of Cross Bar assembly and vehicle side rail

1.Lower Cross
Bar over vehicle
rails

2. Push End
Support against
vehicle rail.

Vehicle Rail

Fig 2b. Fig 2a.

Push Locking Jaw inward to
seat assembly on vehicle
rails

Fig 2b Inset

Vehicle Rail

FITTING INSTRUCTIONS:

Rail Bar Universal (RBU)

PART No:

59897 / 59898

/ 59899 / 59711

C. Be sure the distance between the cross bars front to

back is at least 700.0mm (27 ½”) Fig 2c.

D. Turn the locking handle in a clockwise direction to

tighten the end support to the vehicles side rails (Fig
2d). The handle must be firmly turned (Equivalent to
5Nm or 44 in/ lbs) to achieve a positive and tight fit.
Always turn the handle clockwise until horizontal to
align the lock with the internal locking position. At the
same time the locking jaw is tightened the end support
will clamp the cross bar into position. Repeat this
procedure on all end supports.

Note: To release the cross bar from the vehicle side rails

simply rotate the locking mechanism handle counter­clockwise. Additional movement of the locking jaw with
your hand will assist the release of the end support.

STEP 3: Placement of Under Cover

A. Push Locking Mechanism Handle back into the End

Support and secure by turning the locking device.
Measure the space under the bars in front of and
behind the End Supports. Using scissors cut the Under
Cover strips to each measured length (Fig 3a) and push
the under cover into the channel by inserting one side
first and then push the other side into place making sure
that it sits flat when properly installed.

Note: Installing the Under Covers is optional but will reduce

potential wind noise.

Fig 2c.

Fig 2d.

Tighten

44 in/ lbs

Release

Slide Cross Bar
back or forth until
overhang is equal

Measure
overhang on
both sides

Vehicle Rail

Fig 2d Inset

Final
assembled
view

Check Fit is secure by grabbing the Cross Bar and

applying forces in upwards and sideways motions. If any

Fig 3a

movement occurs repeat steps 2b & 2c while also
further tightening the Handle. Visually check to see that
the Locking Jaw is firmly pressed against the vehicles
side rails on all four End Supports (Fig 3a).

Note: If a Security Lock Kit is to be added please refer to our

Lock Kit’s instructions for installation instructions. It is

Front Behind

advised to record the key combination so replacement
keys can be ordered in case of misplacement or loss.

Key Number: _ _ _

REGULARLY CHECK THE TIGHTNESS OF LOCKING JAWS.
Loads should be evenly distributed and secured

Any weight carried on the vehicle will adversely affect its handling particularly in cornering or in a cross wind and the vehicle should therefore be driven
with increased caution. Check the function of all doors and sunroof before driving. For lost key replacement or other service items call customer service:
1-800-632-3290 or visit:
A number of accessories for carrying special loads are available. Only use NON-STRETCH tie down straps.

www.rolaproducts.com Please have lock core number or part numbers available.

.

Ensure bars are parallel and jaws are tightened against the side rails.
Perform a check by tugging on the cross bars.

Locking Jaw firmly
pressed against
the vehicle rail

Fig 3a Inset

59897-8-9N Date: 6/3/2011
Pg2 of 6

Printed In China