Draw-Tite 59834 User Manual [en, es, fr]

Fitting Instructions
APE (Anchor Point Extended)
Cross Bar Kits
Note: Prior to Assembly Prior to assembling your cross bar kit check that the kit contains all the parts you will need to fit the cross bars. Refer to parts lists for guidance. Please read these instructions before assembly .
PART No:
59713, 59714,
59715, 59834
Parts list
Cross Bars
50Kgs/
110 Lbs
Step 1: Removing the vehicles anchor point cov ers.
On the vehicles roof or ditch molding you will find fore and aft anchor point covers (fig 1). Carefully remove these covers by sliding them in the direction shown on the cover. This will reveal the anchor points. It is advisable to screw the bolts into the anchor point threads at this time to clean the thread s.
Note: Take care when removing the covers to avoid damaging or losing clips. Covers will not be replaced while the cross bars are on the vehicle. Store the covers and any plugs while cross bars are in use for later replacement.
Anchor point
cover
Vehicle’s roof Anchor point
Fig. 1
Under Cover
Plastic adaptor
End support
M8 spring washer
M6 x 45mm bolt
M8 washer
Clamp plate
M8 x 20mm Bolt
Tool required – 13mm or adjustable wrench
Cross bar end
caps
Rubber Gasket
M8 hex nut
L wrench
End cap key
Rubber Gasket
Step 2: Installing Rubber Gaskets and Adaptor
Position the rubber gaskets over the anchor points as shown in fig 2. Ensure that the gasket is properly aligned. If your gasket has a directional arrow this always points toward the front of vehicle. Ensure that the gasket slots are centered over t he anchor point threads in the roof. Place the plastic adaptors into the gasket’s recessed top surface (fig 3).
Location of anchor points on vehi cl e
122274N REV 3-9-12
Anchor point
Printed in China
Vehicle’s roof
Fig. 2
Plastic adaptor
Vehicle’s roof
Front of
vehicle
Fig. 3
Pg 1 of 2
Fitting Instructions
APE (Anchor Point Extended)
Cross Bar Kits
Step 3: Fitting Cross Bars to the vehicle
A. Place an end support into the plas t ic adaptor and
loosely bolt down by inserting t he 45mm bolt into the anchor point threads and turning approx 2-3 turns with the L wrench security key. Do not tighten yet, Repeat for the opposite side. (fig 4)
B. Place the cross bar onto the end supports ensuring
that the end support tabs are loca t e d into t he c ut ou ts on the underside of the bar. Check that the cross bar has equally distanced overhang on either side of the end supports. (fig 5)
C. Insert the M8 hex nut into the clamp plate. Insert the
clamp plate into the end of the cr oss bar and align it so that the nut and the end support’s bolt hole align.
D. Secure the cros s bar to t he en d support by screwing
the M8 x 20mm bolt with washer and spring washer through the end support hole a nd into the clamp plate nut. (fig 6)
E. Using a 13mm or adjustable wrench fully tighten the
bolt on the underside of the support . Now using the security key finish tightening the 45mm bolts to 5Nm (44 in/ lbs) or to a firm hand tightnes s.
Step 4: Installing under cover strips
Mark on bars with a pencil the lengt h o f under cover strips needed. Remove bars, measure length of under cover filler strips to fill slot. Cut under cover pieces using scissors or a blade. Slide inner most und er cover into position on the bars and re-assemble bars onto vehicle. Add the outer under cover piece once bars are attached. (fig 7)
End cap
PART No:
CARRYING CAPACITY:
45 mm bolt
Anchor hole
Cross Bar
Cross Bar shortened for
illustrative purposes
Fig. 5
Clamp plate
59713, 59714,
59715, 59834
L wrench- security key
M8 nut
Fig. 6
50Kgs/
110 Lbs
Fig. 4
M8 washer
Spring washer
M8 bolt
Step 5: Install end caps
Locking end caps can now be installed into the ends of the cross bars. Remove keys and keep in a safe place. To load accessories into the cross bar accessory channel remove end cap, cut buffer strips as needed. Once accessories have been loaded, re-insert the end caps and lock. Additional buffer strips may be purchased from ROLA if needed.
REGULARLY CHECK THE TIGHTNESS OF CROSS BAR ATTACHMENTS.
Loads should be evenly distributed and secured. Check the function of all doors and sunroof before driving. Any weight carried on the vehicle will adversely affect its handling particularly in cornering or in a cross wind and the vehicle
should therefore be driven with increased caution.
For lost key replacement or other service items call customer service: 1-800-632-3290 or visit: www.rolaproducts.com.
Please have lock core number or part numbers available.
Only use NON-STRETCH tie down straps.
A number of accessories for carrying special loads are available.
122274N REV 3-9-2012
Printed in China
Inner Under
cover strip
Slide to end
Ensure bars are parallel and straps are tightened against
the side rails. Perform a check by tugging on the cross bars.
Caution sharp
edges
Fig. 7
Outer under
cover strip
Pg 2 of 2
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