Draw-Tite 59761 User Manual [en, es, fr]

Fitting Instructions
APE (Anchor Point Extended)
Cross Bar Kits
Note: Prior to Assembly Prior to assembling your cross bar kit check that the kit contains all the parts you will need to fit the cross bars. Refer to parts lists for guidance. Please read these instructions before assembly.
Step 1: Opening the vehicles anchor point doors.
On the vehicles roof or ditch molding you will find fore and aft anchor point doors (fig 1). Carefully open these doors by inserting a plastic tool in the notch and prying the door open as shown. This will reveal the anchor points. It is advisable to screw the bolts into the anchor point threads at this time to clean the threads.
Note: Take care when opening the doors to avoid damaging the doors and the vehicles finish. Doors will remain open and attached to vehicle while the cross bars are on the vehicle.
PART No:
Parts list
Cross Bars
End support
59761-4N
50Kgs/
110 Lbs
Under Cover
Plastic adaptor
Rubber Gasket
Anchor point
door
Vehicle’s
roof
Anchor point
Fig. 1
Step 2: Installing Rubber Gaskets and Adaptor
Position the rubber gaskets over the anchor points and the Anchor point door. Orient the curved relief opening towards the outside of vehicle and centered over the anchor point threads in the roof as shown in (fig 2). Ensure that the gasket is properly aligned. If your gasket has a directional arrow this always points toward the front of vehicle. Place the plastic adaptors into the gasket’s recessed top surface (fig 3).
M8 spring washer
M6 x 45mm bolt
M8 washer
Clamp plate
M8 x 20mm Bolt
Tool required – 13mm or adjustable wrench
Rubber Gasket
Anchor point
Vehicle’s roof
Cross bar end
Plastic adaptor
M8 hex nut
caps
Curved relief to outside of vehicle
Fig. 2
Vehicle’s roof
L wrench
End cap key
Location of anchor points on vehicle
59761-4N REV 5-3-12
Printed in China
Front of
vehicle
Fig. 3
Pg 1 of 2
Fitting Instructions
APE (Anchor Point Extended)
Cross Bar Kits
Step 3: Fitting Cross Bars to the vehicle
A. Place an end support into the plastic adaptor and
loosely bolt down by inserting the 45mm bolt into the anchor point threads and turning approx 2-3 turns with the L wrench security key. Do not tighten yet, Repeat for the opposite side. (fig 4)
B. Place the cross bar onto the end supports ensuring
that the end support tabs are located into the cutouts on the underside of the bar. Check that the cross bar has equally distanced overhang on either side of the end supports. (fig 5)
C. Insert the M8 hex nut into the clamp plate. Insert the
clamp plate into the end of the cross bar and align it so that the nut and the end support’s bolt hole align.
D. Secure the cross bar to the end support by screwing
the M8 x 20mm bolt with washer and spring washer through the end support hole and into the clamp plate nut. (fig 6)
E. Using a 13mm or adjustable wrench fully tighten the
bolt on the underside of the support. Now using the security key finish tightening the 45mm bolts to 5Nm (44 in/ lbs) or to a firm hand tightness.
Step 4: Installing under cover strips
Mark on bars with a pencil the length of under cover strips needed. Remove bars, measure length of under cover filler strips to fill slot. Cut under cover pieces using scissors or a blade. Slide inner most under cover into position on the bars and re-assemble bars onto vehicle. Add the outer under cover piece once bars are attached. (fig 7)
End cap
PART No:
CARRYING CAPACITY:
45 mm bolt
Anchor hole
Cross Bar
Cross Bar shortened for
illustrative purposes
Fig. 5
Clamp plate
L wrench- security key
M8 nut
Fig. 6
59761-4N
50Kgs/
110 Lbs
Fig. 4
M8 washer
Spring washer
M8 bolt
Step 5: Install end caps
Locking end caps can now be installed into the ends of the cross bars. Remove keys and keep in a safe place. To load accessories into the cross bar accessory channel remove end cap, cut buffer strips as needed. Once accessories have been loaded, re-insert the end caps and lock. Additional buffer strips may be purchased from ROLA if needed.
REGULARLY CHECK THE TIGHTNESS OF CROSS BAR ATTACHMENTS.
Loads should be evenly distributed and secured. Check the function of all doors and sunroof before driving. Any weight carried on the vehicle will adversely affect its handling particularly in cornering or in a cross wind and the vehicle
should therefore be driven with increased caution.
For lost key replacement or other service items call customer service: 1-800-632-3290 or visit: www.rolaproducts.com.
Please have lock core number or part numbers available.
Only use NON-STRETCH tie down straps.
A number of accessories for carrying special loads are available.
59761-4N REV 5-3-12
Printed in China
Inner Under
cover strip
Slide to end
Ensure bars are parallel and straps are tightened against
the side rails. Perform a check by tugging on the cross bars.
Caution sharp
edges
Fig. 7
Outer under
cover strip
Pg 2 of 2
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