Draw-Tite 59722 User Manual [en, es, fr]

Parts list
M8 spring washer
M6 mounting bolt
Clamp plate
M8 washer
APE (Anchor Point Extended)
Cross Bar Kits with Adapter
M8 hex nut
L wrench
Fitting Instructions
PART No:
CARRYING CAPACITY:
Under Cover
Plastic adaptor
59722, 59723,
59724
50Kgs/
110 Lbs
Cross Bars
M8 x 20mm Bolt
Cross bar
end caps
End cap key
End support
Rubber Gasket
ROLA Adapter Bracket
Tools
needed
10mm socket and wrench
Note: Prior to Assembly Prior to assembling your cross bar kit check that the kit contains all the parts you will need to fit the cross bars. Refer to parts lists for guidance. Please read these instructions before assembly.
13mm or adjustable wrench
Fig. 1
Anchor Point Cover
A
Remove Anchor Point Cover.
B
Remove existing clip bracket. Keep bolts
to fasten ROLA Adapter Bracket.
C
Fasten ROLA Adapter Bracket
with same bolts.
Sept 1: Removing the vehicles anchor point covers
On the vehicle roof you will find 4 Anchor Point Covers. Carefully remove these covers by sliding in the direction shown on the cover, to reveal the clip bracket (fig. 1-A). Using a 10mm socket wrench, replace existing clip bracket with the ROLA Adapter Bracket reusing the bolts that secured the clip bracket, as shown (fig. 1-B & C).
NOTE: Take care when removing Trim Covers to avoid damaging Trim Cover Clips. Covers can not be replaced while rack is mounted. Covers can be replaced over the ROLA supplied Adapter Bracket. Store the Anchor Point Covers and existing brackets safely while the Roof Racks are in use.
Step 2: Installing Rubber Gaskets and Adaptor
Position the rubber gaskets over the anchor points as shown in (fig. 2). Ensure that the gasket is properly aligned. If your gasket has a directional arrow this always points toward the front of vehicle.
Ensure that the gasket slots are centered over the
anchor point threads in the roof. Place the plastic adaptors into the gasket’s recessed top surface (fig. 3).
Location of anchor points on vehicle
59722-3-4N Rev 2-20-12
Printed in China
Rubber Gasket
Anchor point
Vehicle’s roof
Fig. 2
Plastic adaptor
Vehicle’s roof
Front of
vehicle
Fig. 3
Pg 1 of 2
Fitting Instructions
APE (Anchor Point Extended)
Cross Bar Kits with Adapter
Step 3: Fitting Cross Bars to the vehicle
A. Place an end support into the plastic adaptor and
loosely bolt down by inserting the M6 mounting bolt into the anchor point threads and turning approx 2-3 turns with the L wrench security key. Do not tighten yet, repeat for the opposite side. (fig. 4)
B. Place the cross bar onto the end supports ensuring
that the end support tabs are located into the cutouts on the underside of the bar. Check that the cross bar has equally distanced overhang on either side of the end supports. (fig. 5)
C. Insert the M8 hex nut into the clamp plate. Insert the
clamp plate into the end of the cross bar and align it
so that the nut and the end support’s bolt hole align.
D. Secure the cross bar to the end support by screwing
the M8 x 20mm bolt with washer and spring washer through the end support hole and into the clamp plate nut. (fig. 6)
E. Using a 13mm or adjustable wrench fully tighten the
bolt on the underside of the support. Now using the security key finish tightening the 45mm bolts to 5Nm (44 in/ lbs) or to a firm hand tightness.
Step 4: Installing Under Cover strips
Mark on bars with a pencil the length of Under Cover strips needed. Remove bars, measure length of Under Cover strips to fill slot. Cut Under Cover strips using scissors or a blade. Slide inner most Under Cover strip into position on the bars and re-assemble bars onto vehicle. Add the outer Under Cover strip piece once bars are attached. (fig. 7)
End cap
PART No:
CARRYING CAPACITY:
M6 mounting
bolt
Anchor hole
Cross Bar
Cross Bar shortened for
illustrative purposes
Fig. 5
Clamp plate
59722, 59723,
L wrench- security key
M8 nut
Fig. 6
59724
50Kgs/
110 Lbs
Fig. 4
M8 washer
Spring washer
M8 bolt
Step 5: Install end caps
Locking end caps can now be installed into the ends of
the cross bars. Remove keys and keep in a safe place.
To load accessories into the cross bar accessory channel remove end cap, cut buffer strips as needed. Once accessories have been loaded, re-insert the end caps and lock. Additional buffer strips may be purchased from ROLA if needed.
REGULARLY CHECK THE TIGHTNESS OF CROSS BAR ATTACHMENTS.
Loads should be evenly distributed and secured. Check the function of all doors and sunroof before driving. Any weight carried on the vehicle will adversely affect its handling particularly in cornering or in a cross wind and the vehicle
should therefore be driven with increased caution.
For lost key replacement or other service items call customer service: 1-800-632-3290 or visit: www.rolaproducts.com.
Please have lock core number or part numbers available.
Only use NON-STRETCH tie down straps.
A number of accessories for carrying special loads are available.
59722-3-4N Rev 2-20-12
Printed in China
Inner Under
Cover strip
Slide to end
Ensure bars are parallel and straps are tightened against
the side rails. Perform a check by tugging on the cross bars.
Caution sharp
edges
Fig. 7
Outer Under
Cover strip
Pg 2 of 2
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