Draw-Tite 5801200 User Manual [en, es, fr]

Item:
5801200
Description:
ASSEMBLY INSTRUCTIONS:
1. Insert Bike Carrier Shank into vehicle’s hitch receiver, lining up pin holes, and secure with 1/2” Pin and Clip supplied. Figure 1.
2. For use on 2” receiver hitches, attach the 1-1/4” to 2” adapter – See shank adapter instructions.
3. Place Main Support Tube onto Bike Carrier Shank, and fasten to Bracket using four (4) 5/16” carriage bolts and lock nuts supplied.
4. Slide the Arm Supports onto the Main Support Tube and secure with the two (2) bail safety pins. Figure 2.
Note: Lower Hook faces vehicle, upper Hook faces rearward.
5. Slide Wheel Hook Assemblies onto arm supports as shown – two hooks facing vehicle and two hooks facing rearward. Leave hooks loose at this step. Note: The Wheel hooks must be installed so that the Hook is in a vertical position as shown in Figure 3.
5/16” x 1.00 CARRIAGE BOLT 5/16” LOCK NUT (4) PLACES
FIGURE 1
½” PIN
½” PIN CLIP
SHANK
MAIN SUPPORT TUBE
WHEEL HOOK ASSEMBLY (4)
ARM SUPPORT (2)
BAIL SAFETY PIN (2)
FIGURE 2
UPPER HOOK
LOWER HOOK
WHEEL HOOK SHOWN IN PROPER ORIENTATION
FIGURE 3
Cequent Consumers Products 27070 Miles Road Solon, OH 44139 Technical Service: (800) 234-6992
Page 1 of 4
5801200N Rev A 6-5-08
Item:
5801200
Description:
LOADING THE BIKE(S)
7. Determine the appropriate setting for the wheel hook assemblies by measuring the “center to center” distance of the bike wheels. (Figure 4)
8. Adjust the wheel hook assemblies to match the “center to center” bike wheel distance by sliding assembly along the arm support. (Figure 5)
9. Firmly tighten the handles to secure wheel hook in position.
10. Load the smallest bike first on the vehicle side using the lower wheel hooks. (Figure 6)
11. Start with front wheel, and hang from wheel hook as shown in Figure 6.
12. Then mount the rear wheel on the opposite hook.
13. Secure both wheels by firmly attaching the rubber strap. (Figure 6)
14. Use two (2) Hook & Loop straps to hold the bike frame to the bike carrier arm supports as shown.
15. Load the second bike so that the handle bars are in the opposite direction of the first bike. Repeat steps 11, 12, 13 and 14.
CENTER TO CENTER
DISTANCE – BIKE WHEEL
CENTER TO CENTER
DISTANCE - WHEEL HOOK
WHEEL HOOK
ARM SUPPORT
FIGURE 4
RUBBER STRAP
HOOK & LOOP STRAP
Cequent Consumers Products 27070 Miles Road Solon, OH 44139 Technical Service: (800) 234-6992
FIGURE 6
VEHICLE SIDE
Page 2 of 4
FIGURE 5
HANDLE
RUBBER STRAP
HOOK & LOOP STRAP
5801200N Rev A 6-5-08
Item:
5801200
Description:
1-1/4” to 2” Shank Adapter Insert Instructions
5
2
4
3
1
FIGURE 7
TOOLS REQUIRED: Socket Wrench 17mm Socket
ADAPTER ALLOWS THE USE OF 1-1/4” ACCESSORIES TO BE USED IN 2” RECEIVERS. DO NOT USE FOR TOWING.
CLAMPED POSITION
FIGURE 8
Qty. (2) Angle Bracket
1
Qty. (1) Socket Cap Screw, 10mm x 70mm CL8.8
2
Qty. (1) Hex Lock Nut, M10 x 1.50
3
IMPORTANT NOTES:
Save hexagon key wrench and keep in a safe place.
Periodically check and re-tighten bolts.
1. PLACE ANGLES AROUND SHANK, ALIGN HOLES IN ANGLES WITH HOLE IN SHANK, AS SHOWN.
2. HOLD SHANK AND ANGLES FIRMLY TOGETHER AND INSERT INTO RECEIVER. ALIGN HOLES IN ANGLES AND SHANK WITH HOLES IN RECEIVER.
3. INSERT SOCKET HEAD CAP SCREW THROUGH RECEIVER, ANGLES AND SHANK SO THAT HEAD OF SCREW IS RECESSED IN DRAWBAR PIN HOLE ON RECEIVER AS SHOWN IN FIGURE 8. (SCREW MAY BE INSTALLED FROM EITHER SIDE OF RECEIVER)
4. ASSEMBLE FLAT WASHER AND LOCKNUT ONTO SCREW. TIGHTEN NUT WITH SOCKET WRENCH WHILE HOLDING SCREW WITH HEXAGON KEY. TIGHTEN SECURELY ENOUGH TO REMOVE ALL PLAY AS SHOWN IN FIGURE 8.
Qty. (1) Flat Washer, 7/16
4
Qty. (1) Hexagon Key Wrench, 8mm
5
WARNING
DO NOT USE FOR TOWING. REPLACE WITH NUT OF SAME TYPE IF NYLON INSERT BECOMES WORN OR NUT TURNS FREELY ON SOCKET HEAD CAP SCREW.
Cequent Consumers Products 27070 Miles Road Solon, OH 44139 Technical Service: (800) 234-6992
Page 3 of 4
5801200N Rev A 6-5-08
Item:
5801200
Description:
IMPORTANT NOTES:
• This bicycle rack has been designed to carry two (2) bikes, as long as the maximum weight on the rack does not exceed 45 kgs or 100 lbs.
Do NOT exceed the receiver hitch manufacturer’s tongue weight rating.
• Proper fitting and installation of this carrier to your specific vehicle is critical, and is the owner’s sole responsibility.
• Improper use of this product may result in damage to your vehicle, your bicycles, or even other vehicles driving behind you (as a result of colliding with or trying to avoid fallen bicycles and/or the rack).
• When leaving the bike carrier outside for extended periods of time the finish will lose its luster. It is recommended that when not in use the rack is stored indoors.
• Take care to add padding on any area of the bikes that touches another bike or any part of the vehicle. Damage can and will happen (to your bikes and/or to the vehicle) if care is not taken during the loading and transporting of your bikes, and padding used where necessary.
• Bicycle tires should be kept at least 6” away from the exhaust pipes of the vehicle. The high temperature exhaust exiting from the exhaust pipes is hot enough to melt or damage tires. Keep all bike tires totally away from the direct exhaust flow.
• Bikes fitted with large accessories (such as child carrying seat) will greatly increase the possibility of interference with mounting to the rack on the vehicle.
• After reading this manual, should you have any additional questions regarding the compatibility, fitting and/or use of this rack, please call your nearest Highland® authorized retail dealer or Cequent Consumer Products Customer Service.
WARNING:
DO NOT USE THIS BIKE CARRIER ON A TRAILER OR 5
Improper mounting will void the rack warranty.
Damage to bicycles or rack due to ground clearance problems are not covered by warranty.
Cequent Consumers Products 27070 Miles Road Solon, OH 44139 Technical Service: (800) 234-6992
Page 4 of 4
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WHEEL R.V.
5801200N Rev A 6-5-08
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