Draw-Tite 50083 User Manual

COVER PAGE
50083 CUSTOM QUICK INSTALL
NOTE!
Prior to installing product, please visit one of our websites
to assure your kit contains the most recent revision to
installation instruction and verify vehicle application.
www.ReeseProduct.com
Cover Page
Equipment Required:
Fastener Kit: 50083F Wrenches: ¾”, 7/8”, 15/16”
Drill Bits: 1/8”, 9/16”, 5/8”
1-1/8” HOLE SAW
Other Tools: Center Punch, Measuring Tape
14
Installation Instructions
CUSTOM QUICK INSTALL
MOUNTING KIT
Dodge Ram 1500
(Does not fit 5-1/2’ beds)
WARNING: Under no circumstances do we recommend
exceeding the towing vehicle manufacturers recommended vehicle towing capacity.
Relocate
Elect. Harness
5
15
Here
Part Numbers:
50083
13
16
2
11
1
4
10
9
7
FIG. 1
3
Cross member
12
8
VEHICLE FORWARD
INSTALLATION SHOWN FOR THE 58058 OR 30035 RAILS
Bed
# Name # Name # Name
1 Bracket, Front Left 1 7 .25” x 1” x 2” Blocks 4 13 Spacer Plate* 10
2 Bracket, Front Right 1 8 ½” Nut Handles 10 14 5/8” Nut Grade 2* 2
3 C-Channel 1 9 ½” Hex head Nuts 4 15 5/8”Serated Washer* 2
4 ½” Lock washers 4 10 ½” x 1.75” Carriage Bolts 4 16 5/8” Flat Washer* 2
5 ½” x 2” Bolts Grade 5 10 11 5/8” x 3.5” Bolts Grade 5 2
6 Wire Pulls 2 12 .25” x 1” x 3” Blocks 5
Fasteners shown with (*) are supplied with rail kit 58058
© 2011, 2013, 2014 Cequent Performance Products
Printed in Mexico
Sheet 1 of 6 50083N 2/18/2014 Rev. E
DO NOT INSTALL THIS PRODUCT ON OR ATTEMPT TO TOW WITH A TRUCK WITH A BED THAT IS
FOR
INSTALLATION
OF 58058 OR 30035
Installation Instructions
CUSTOM QUICK INSTALL
MOUNTING KIT
Part Numbers:
50083
Dodge Ram 1500
RAIL KITS
1. Do not install mounting rails over plastic bed liners. Plastic bed liners must be cut out of the way to provide metal to metal contact. Mounting rails may be installed on spray in liners.
2. Use only bolts, nuts, and washers supplied to install this kit. All bolts & nuts are Grade 5 unless otherwise specified.
3. LESS THAN 6’ LONG.
4. These instructions are guidelines only, actual installation is the responsibility of the installer and the owner. Always measure truck and trailer before installing hitch to be sure that there is clearance at the cab and at the bumper to allow for turns.
5. On the driver’s side frame rail, temporarily remove the forward hex nuts and ground wires attached to the vehicle frame.
6. Remove the spare tire if this helps to give more room to install the product.
7. Remove the plastic fender wells.
8. Place the rearward mounting rail in the bed of the vehicle. Center the rail from left to right on the floor of the truck bed and use your tape measure to locate the proper distance from the rear of the rail to the rear edge of the truck box as illustrated on page 3.
9. Use a center punch to mark the holes in the rail per the illustration. Move the rail out of the way and drill each position through the bed with a 1/8” drill bit. Note: On the driver’s side of the vehicle the gas tank is located below the bed of the vehicle.
When drilling holes through the bed be sure not to damage the fuel tank.
(Does not fit 5-1/2’ beds)
10. For Dual Exhaust, unbolt driver’s side exhaust hanger from cross-member and remove. If no Dual Exhaust, go to next step.
11. To place the c-channel above the cross member as shown on page 1, temporarily remove the plastic clips that hold the wiring harness to the top of the cross member. Disconnect electrical connectors from both end of this harness section and move it out of the way. Also remove the rear differential breather tube from the cross member and shock mount. Place c-channel approximately centered from left to right. Check that the 1/8” drilled holes align with the slots in the c-channel.
12. Enlarge the 1/8” drilled holes to 9/16” with a drill. Paint bare metal as required.
13. Fasten the c-channel to the vehicle frame as shown in Figure 1 using 5/8” hardware. Bolt up through the trucks cross member.
14. Reposition the rear mounting rail over the holes in the bed and fasten the mounting rail to the c-channel using the supplied ½” hex bolts (as shown in figure 1). Use the supplied U-shaped blocks between the c-channel or mounting rails and the truck bed to ensure metal to metal contact.
15. For Dual Exhaust, reattach exhaust hanger that was removed in step 10.
16. Place the unassembled 5thwheel support arches/slider/goose into the already installed mounting rail. Position the forward mounting rail with the support arches/slider/goose by inserting the tabs into the mounting rail and pushing the mounting rail tight towards the other mounting rail. Ensure that the mounting rail is centered on the bed of the vehicle. This will position the rail in the correct location and ensure that the 5thwheel will have a snug fit to the truck. Note: If more than one hitch product will be used with the mounting rails then both types should be used at the same time to align the forward mounting rail. This will ensure that one product does not compromise the fit of the other.
17. Use a center punch to mark the holes in the forward rail per the illustration on page 3. Move the rail out of the way and drill each position with a 1/8” drill bit. Enlarge the 1/8” drilled holes to 9/16” and paint bare metal as required. Reposition the mounting rails over the holes drilled in the bed.
18. Install the front frame rail brackets as shown in figure 1, use supplied U-shaped blocks. The brackets install ahead of the hat section that supports the bed. Use the ½” pull wire to pull the carriage bolts and square hole plates into the frame.
19. Starting with the hex bolts that fasten the rails to the frame brackets thru the bed, torque all the nuts. Torque the hex bolts positioned in the center of the rails. Torque the fasteners that attach the frame brackets to the vehicle frame then all remaining fasteners.
20. Re-install the ground wire remove in installation step 5. Re-install spare tire. Re-attach the wiring harness and the differential breather tube that were removed in step 10. Torque the 1/2” fasteners to 75 (ft-lb.) 102 (N*M) Torque the 5/8” fasteners to 150 (ft-lb.) 204 (N*M).
© 2011, 2013, 2014 Cequent Performance Products
Printed in Mexico
Sheet 2 of 6 50083N 2/18/2014 Rev. E
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