Draper Tools 98912 Instructions

SUBMERSIBLE
WATER PUMP
98912.
These instructions accompanying the product are the original instructions. This document is part of the product, keep it for the life of the product passing it on to any subsequent holder of the product. Read all these instructions before assembling, operating or maintaining this product.
This manual has been compiled by Draper Tools describing the purpose for which the product has been designed, and contains all the necessary information to ensure its correct and safe use. By following all the general safety instructions contained in this manual, it will ensure both product and operator safety, together with longer life of the product itself.
AlI photographs and drawings in this manual are supplied by Draper Tools to help illustrate the operation of the product.
Whilst every effort has been made to ensure the accuracy of information contained in this manual, the Draper Tools policy of continuous improvement determines the right to make modifications without prior warning.
1. INTRODUCTION
1.1 INTRODUCTION:
USER MANUAL FOR: Submersible pump. Stock No: 98912. Part No: SWP120A.
1.2 REVISIONS:
Date first published March 2019.
As our user manuals are continually updated, users should make sure that they use the very latest version.
Downloads are available from: http://drapertools.com/manuals
Draper Tools Limited Hursley Road Chandler’s Ford Eastleigh Hampshire SO53 1YF UK
Website: drapertools.com Product Helpline: +44 (0) 23 8049 4344 General Fax: +44 (0) 23 8026 0784
1.3 UNDERSTANDING THIS MANUALS SAFETY CONTENT:
WARNING! – Information that draws attention to the risk of injury or death. CAUTION! – Information that draws attention to the risk of damage to the product or
surroundings.
1.4 COPYRIGHT © NOTICE:
Copyright © Draper Tools Limited. Permission is granted to reproduce this publication for personal and educational use only. Commercial copying, redistribution, hiring or lending is prohibited. No part of this publication may be stored in a retrieval system or transmitted in any other form or means without written permission from Draper Tools Limited.
In all cases this copyright notice must remain intact.
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2. CONTENTS
1. TITLE PAGE
1.1 INTRODUCTION..........................................................................................................2
1.2 REVISION HISTORY ..................................................................................................2
1.3 UNDERSTANDING THIS MANUAL .............................................................................2
1.4 COPYRIGHT NOTICE..................................................................................................2
2. CONTENTS
2.1 CONTENTS ....................................................................................................................3
3. WARRANTY
3.1 WARRANTY.................................................................................................................4
4. INTRODUCTION
4.1 SCOPE.........................................................................................................................5
4.2 SPECIFICATION..........................................................................................................5
4.3 HANDLING AND STORAGE........................................................................................ 5
5. HEALTH AND SAFETY INFORMATION
5.1 GENERAL SAFETY INSTRUCTIONS FOR POWER TOOL USE ...............................6
– 1) Work area safety ................................................................................................ 6
2) Electrical safety..................................................................................................6
– 3) Personal safety...................................................................................................6
– 4) Power tool use and care .................................................................................... 7
– 5) Service ................................................................................................................ 7
5.2 ADDITIONAL SAFETY INSTRUCTIONS FOR SUBMERSIBLE WATER PUMPS ......8
5.3 CONNECTION TO THE POWER SUPPLY ................................................................. 9
6. TECHNICAL DESCRIPTION
6.1 IDENTIFICATION.......................................................................................................10
6.2 MAIN COMPONENT DESCRIPTIONS ......................................................................10
7. UNPACKING AND CHECKING
7.1 PACKAGING ............................................................................................................. 11
8. READYING THE PUMP
8.1 INSTALLATION OF PARTS .......................................................................................12
9. INSTALLING THE PUMP
9.1 PUMPING DISTANCE AND VOLUME ....................................................................... 13
9.2 FLOATING SWITCH...................................................................................................14
9.3 SET CT OFF FLOAT HEIGHT....................................................................................15
9.4 SET INTEGRAL FLOAT HEIGHT...............................................................................15
9.5 PLACEMENT ............................................................................................................. 16
9.6 CONNECTING TO POWER VIA RCD .......................................................................17
9.7 SWITCHING ON THE PUMP.....................................................................................17
10. MAINTENANCE
10.1 CLEARING OBSTRUCTIONS IN THE IMPELLER HOUSING ..................................18
11. OPTIONAL ACCESSORIES .................................................................................................... 19
12. TROUBLESHOOTING
12.1 TROUBLESHOOTING CHECKLIST.......................................................................... 20
13. EXPLANATION OF SYMBOLS
13.1 EXPLANATION OF SYMBOLS................................................................................... 21
14. DISPOSAL
14.1 DISPOSAL ................................................................................................................. 22
DECLARATION OF CONFORMITY ..............................................................................ENCLOSED
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3. WARRANTY
3.1 WARRANTY
Draper tools have been carefully tested and inspected before shipment and are guaranteed to be free from defective materials and workmanship.
Should the tool develop a fault, please return the complete tool to your nearest distributor or contact
Draper Tools Limited, Chandler's Ford, Eastleigh, Hampshire, SO53 1YF. England. Telephone Sales Desk: (023) 8049 4333 or Product Help Line (023) 8049 4344.
A proof of purchase must be provided with the tool. If upon inspection it is found that the fault occurring is due to defective materials or workmanship,
repairs will be carried out free of charge. This warranty period covering labour is 12 months from the date of purchase except where tools are hired out when the warranty period is 90 days from the date of purchase. The warranty is extended to 24 months for parts only. This warranty does not apply to any consumable parts, any type of battery or normal wear and tear, nor does it cover any damage caused by misuse, careless or unsafe handling, alterations, accidents, or repairs attempted or made by any personnel other than the authorised Draper warranty repair agent.
Note: If the tool is found not to be within the terms of warranty, repairs and carriage charges will be quoted and made accordingly.
This warranty applies in lieu of any other warranty expressed or implied and variations of its terms are not authorised.
Your Draper warranty is not effective unless you can produce upon request a dated receipt or invoice to verify your proof of purchase within the warranty period.
Please note that this warranty is an additional benefit and does not affect your statutory rights.
Draper Tools Limited.
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4. INTRODUCTION
4.1 SCOPE
This machine was designed for pumping clear or dirty water. It is ideally suited to pumping out garden ponds where the water is free of debris.
These pumps are not designed for use in fish ponds.
4.2 SPECIFICATION
Stock No. ................................................................................................................... 98912
Part No. ............................................................................................................ SWP120A
Motor:
Rated voltage .................................................................................................................230V
Rated frequency...............................................................................................................50Hz
Rated input ...................................................................................................................250W
Output aperture size......................................................................................................25-32mm
Max. flow rate .............................................................................................................. 108L/min
Max. head height ................................................................................................................ 6.5M
Max. Particle Size................................................................................................................. 3mm
Degree of protection against moisture.................................................................................. IPX8
Warning: This product must be used in conjunction with a residual current device (RCD)
4.3 HANDLING AND STORAGE
These submersible pumps are designed to be moved to different locations. Ensure they are always operated on a level surface.
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5. HEALTH AND SAFETY INFORMATION
Have this tool repaired by a qualified person. This tool is designed to conform to the relevant international and local standards and as such should be maintained and repaired by someone qualified; using only original parts supplied by the manufacturer: This will ensure the tool remains safe to use.
5.1 GENERAL SAFETY INSTRUCTIONS FOR POWER TOOL USE
Warning: Read all safety warnings and all instructions. Failure to follow the warnings and
instructions may result in electric shock, fire and/or serious injury.
Save all warnings and instructions for future reference.
The term "power tool" in the warnings refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool.
1) Work area safety
a) Keep work area clean and well lit. Cluttered or dark areas invite accidents. b) Do not operate power tools in explosive atmospheres, such as in the presence flammable
liquids, gases or dust. Power tools create sparks which may ignite the dust or fumes. c) Keep children and bystanders away while operating a power tool. Distractions can cause you to lose control.
2) Electrical safety
a) Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adaptor plugs with earthed (grounded) power tools. Unmodified plugs and matching outlets will reduce risk of electric shock. b) Avoid body contact with earthed or grounded surfaces, such as pipes, radiators, ranges and refrigerators. There is an increased risk of electric shock if your body is earthed or grounded. c) Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of electric shock. d) Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords increase the risk of electric shock. e) When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a cord suitable for outdoor use reduces the risk of electric shock. f) If operating a power tool in a damp location is unavoidable, use a residual current device (RCD) protected supply. Use of an RCD reduces the risk of electric shock.
3) Personal safety
a) Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication. A moment of inattention while operating power tools may result in serious personal injury. b) Use personal protective equipment. Always wear eye protection. Protective equipment such as dust mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce personal injuries. c) Prevent unintentional starting. Ensure the switch is in the off-position before connecting to power source and/or battery pack, picking up or carrying the tool. Carrying power tools with your finger on the switch or energising power tools that have the switch on invites accidents.
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5. HEALTH AND SAFETY INFORMATION
3) Personal safety continued...
e) Do not overreach. Keep proper footing and balance at all times. This enables better control of
the power tool in unexpected situations. f) Dress properly. Do not wear loose clothing or jewellery. Keep your hair, clothing and gloves
away from moving parts. Loose clothes, jewellery or long hair can be caught in moving parts.
4) Power tool use and care
a) Do not force the power tool. Use the correct power tool for your application. The correct
power tool will do the job better and safer at the rate for which it was designed. b) Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot
be controlled with the switch is dangerous and must be repaired. c) Disconnect the plug from the power source and/or the battery pack from the power tool
before making any adjustments, changing accessories, or storing power tools. Such
preventive safety measures reduce the risk of starting the power tool accidentally. d) Store idle power tools out of the reach of children and do not allow persons unfamiliar with
the power tool or these instructions to operate the power tool. Power tools are dangerous in the hands of untrained users. e) Maintain power tools. Check for misalignment or binding of moving parts, breakage of parts &
any other condition that may affect the power tool’s operation. If damaged, have the power
tool repaired before use. Many accidents are caused by poorly maintained power tools.
5) Service
a) Have your power tool serviced by a qualified repair person using only identical
replacement parts. This will ensure that the safety of the power tool is maintained.
IMPORTANT If using an extension lead, follow the instructions that came with your lead regarding
maximum load while cable is wound. If in doubt, ensure that the entire cable is unwound. Using a coiled extension lead will generate heat which could melt the lead and cause a fire.
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5. HEALTH AND SAFETY INFORMATION
5.2
ADDITIONAL SAFETY INSTRUCTIONS FOR SUBMERSIBLE WATER PUMPS
- When carrying or lifting the submersible pump always use the transport handle, DO NOT carry or lift using the power cable or float switch cable.
- Before connecting to the power supply:
• A residual current circuit breaker (RCD) must be used for all applications (Draper Stock No.69307 or 89301).
• The electrical supply should be the same as that stated on the rating plate.
- Submersible water pumps should always be transported, stored, and submersed vertically.
- Always ensure that your hands are dry when connecting and disconnecting the power supply.
- Never operate the pump below the top of the water inlet.
- The area being pumped should be kept clear, and nobody should enter the area while pump is operating.
- Do not pump explosive or flammable liquids.
Important: please read before use. The following additional instructions must be followed at all times. Failure to do so could
invalidate the guarantee of this submersible water pump.
- The float switch must be clamped in position using the cable clamp recess.
NOTE: The pump, should be suspended using a rope, chain or stood on a brick to prevent any gravel etc. being sucked into the pump and damaging the impeller.
- If the pump fails to operate, disconnect from mains supply. Remove the base and gently turn the impeller using a screwdriver. Check for obstruction in the impeller, i.e. stones/gravel etc.
- The float switch fitted to the pump is NOT suitable for continuous use as an ON/OFF switch.
- If the power cable becomes damaged it must be changed by the manufacturer or it’s service agents.
IMPORTANT: Any pump returned to Draper Tools Limited under warranty must be clean. If a pump is received that has NOT been cleaned, it will be returned to you at your cost. Make sure the power supply information on the machine’s rating plate are compatible with the power supply you intend to connect it to.
THE FOLLOWING ADDITIONAL INSTRUCTIONS MUST BE FOLLOWED AT ALL TIMES. FAILURE TO DO SO COULD INVALIDATE THE GUARANTEE OF THIS SUBMERSIBLE WATER PUMP.
1. The float switch must be clamped in position using cable clamp recess.
2. Clean water pumps are not suitable for use in dirty water.
3. These water pumps are designed for pumping water only.
The addition of any chemicals, chlorine or additives to the water could damage the pump, this
would be considered misuse and would not be covered under warranty.
4. When using clean water pumps in a pond or where there is gravel, mud, leaves, etc.
NOTE: The pump, should be suspended using a rope or chain or stood on a brick to prevent
any gravel, etc., being sucked into the pump.
5. If the pump fails to operate, disconnect from mains supply. Remove output elbow and turn the
impeller using a screwdriver or finger. Check for obstruction in the impeller, i.e. stones/gravel, etc.
6. The float switch fitted to this pump is not suitable for continuous use as an on/off switch.
IMPORTANT: ANY PUMP RETURNED TO DRAPER TOOLS UNDER WARRANTY MUST BE CLEAN. IF A PUMP IS RECEIVED THAT IS NOT, OR HAS NOT BEEN CLEANED, IT WILL BE RETURNED TO YOU AT YOUR COST.
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5. HEALTH AND SAFETY INFORMATION
5.3 CONNECTION TO THE POWER SUPPLY
Caution: Risk of electric shock. Do not open.
230V: 98911, 98912, 98914, 98917, 98918, 98919 & 98921.
These machines come supplied with a UK standard 3 pin plug fitted. Designed for connection to a domestic power supply rated at 230V AC. Because it is constructed mostly of metal parts, it is a Class 1 machine; meaning, it must have an earth connection in the power supply. This is to prevent electrocution in the event of a failure.
Apart from replacing the fuse in the plug, no other electrical work is recommended on this produce.
110V: 98913 & 98920
This machine should be connected to a 16amp power supply either using the appropriate yellow 16amp plug or directly into the fused mains supply. Both of these operations should be carried out by a qualified electrician.
This appliance is Class I detailed on the rating label and compatible with the plug fitted.
If an extension lead is required, use an approved and compatible lead rated for this appliance. Follow all the instruction supplied with the extension lead.
Earthed : This product requires an earth connection to protect against electric shock from
accessible conductive parts in the event of a failure of the basic insulation.
IMPORTANT If using an extension lead, follow the instructions that came with your lead regarding
maximum load while cable is wound. If in doubt, ensure that the entire cable is unwound. Using a coiled extension lead will generate heat which could melt the lead and cause a fire.
and is designed for connection to a power supply matching that
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6. TECHNICAL DESCRIPTION
6.1 IDENTIFICATION
 Outlet.  Carry handle.  Float switch cable clamp presses.  Approved 3 pin non-rewireable moulded plug and
cable (not fitted to 110V models)
 Automatic cut off float switch (not fitted to Draper
Stock No.98911).
 Filter base plate.  Hose adaptor.

Stock No. 98919 shown.





6.2 MAIN COMPONENT DESCRIPTIONS
The CARRY HANDLE for ease of transportation. The HOSE ADAPTOR allows the use of different size hoses. The WATER OUTLET; Pumped water is expelled from this aperture. The PLUG connects the machine to your power supply. The FLOAT SWITCH will switch the pump on/off automatically at set water levels (user
adjustable). The MAIN PUMP BODY houses the pumps motor, it should be submerged in use to help cool
the motor. The INLET/IMPELLER HOUSING; This is where the water to be pumped enters the machine.
The impeller is mounted in the top section of the housing.
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
7. UNPACKING AND CHECKING
7.1 PACKAGING
Carefully remove the machine from the packaging and examine it for any sign of damage that may have happened during shipping. Lay the contents out and check them against the parts shown below. If any part is damaged or missing; please contact the Draper Helpline (the telephone number appears on the Title page) and do not attempt to use the machine.
The packaging material should be retained at least during the guarantee period: in case the machine needs to be returned for repair.
Warning! Some of the packaging materials used may be harmful to children. Do not leave any of these materials in the reach of children.
If any of the packaging is to be thrown away, make sure they are disposed of correctly; according to local regulations.
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8. READYING THE PUMP
8.1 INSTALLATION OF PARTS – FIG.1
WARNING: DO NOT MAKE ANY OF THE FOLLOWING ADJUSTMENTS WITH THE PUMP
CONNECTED TO THE POWER SUPPLY.
Before first use it is important to carry out a visual check of the product to ensure that the product has not suffered any transit damage and is safe to use.
To connect the hose adaptor, simply screw it into its threaded housing. To adjust the stepped hose adaptor for your chosen size of lay flat hose, check the internal
dimensions of your lay flat hose and select either section of the stepped adaptor to connect your hose to. To gain the full benefit of the increase in flow rate that can be achieved with the larger hose/stepped adaptor apertures it will be necessary to remove the unused smaller section of the stepped adaptor, this is best accomplished with a small hacksaw sawing through the threaded area will reveal the larger bore (applicable to 98911, 98912, 98913, 98914, 98917, 98918, 98920, 98921 models only).
CUT HERE
Large bore
FIG.1
NOTE: The adaptor can now only be used with a large bore hose and cannot be used with a smaller bore hose.
Your chosen hose should be secured with a suitable retaining clip. The float switch should be allowed to move freely without any restrictions. The float switch can be set to turn the pump on/off at differing water levels, this will be covered in the following section of this manual.
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Small bore
9. INSTALLING THE PUMP
9.1 PUMPING DISTANCE AND
VOLUME – FIG.2
Fig.2 provides a guide for volumes pumped in relation to hose height.
Horizontal pumping distance is directly affected by the working head height (Maximum head height minus actual working head height × factor of 10 equals the approximate horizontal pumping distance in metres using solid delivery hose).
For example: Maximum head height is 9.5 metres, minus
actual working head height of 5 metres = 4.5 metre × factor of 10 is 45 metres (approximate pumping distance).
FIG.2
25L/min
55L/min
80L/min
5M
3M
1.5M
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9. INSTALLING THE PUMP
9.2 FLOATING SWITCH - FIGS. 3 - 6
An automatic float switch  is fitted to the pump. This enables the pump to switch off automatically
when the water has reached the minimum level.
As the water level drops the float switch will fall with the water level.

FIG.3
FIG.4
When the float switch reaches the minimum level it will automatically switch the pump off.
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FIG.5
FIG.6
9. INSTALLING THE PUMP
9.3 SET CUT OFF FLOAT HEIGHT
FIG. 7
The float switch can be set to a specific cut off level by increasing or decreasing the length of cable % between the cable clamp recess & and float switch .
9.4 SET INTEGRAL FLOAT HEIGHT FIG. 8 (Stock No. 98917& 98918 only)
An integral float switch is fitted to the pump, this enables the pump to switch off automatically when the water has reached the minimum level. To enable the float switch ensure the mode selection lever is pushed down to Auto.
As the water level drops the float switch will fall with the water level. The minimum level can be changed by pinching the levers together and raise or lower to desired level.
When the float switch reaches the minimum level it will automatically switch the pump off.
FIG.7
%

FIG.8
&
This pump can also be run in a continuous mode by pulling the mode selection lever up so it indicates on the side of the pump Manual. The pump should not be left unattended at any time, to ensure the pump does not run dry.
Stock No. 98917 shown.
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9. INSTALLING THE PUMP
9.5 PLACEMENT - FIGS. 9 - 11
The pump must be fully submersed before the power is switched on. DO NOT turn on when dry.
FIG.9
When submersing or lifting the pump it will be necessary to use a rope or chain, this must be attached to the transport handle.
If pumping water from a sandy or muddy floor bed, the pump can be suspended using a rope or chain (not supplied) fixed to the handle. DO NOT use any of the electrical cables for this purpose.
When pumping flood water from a room or cellar, installation of the pump should be in a drain well (if possible).
FIG.10

FIG.11

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9. INSTALLING THE PUMP
9.6 CONNECTING TO POWER VIA RCD –
FIG.12
Once you have the pump safely situated and the float switch adjusted, if required, you are ready to turn on the pump.
Plug your pump into a Residual Current Device (RCD) such as Draper Stock No.69307 or 89301 and connect to your mains supply.
9.7 SWITCHING ON THE PUMP
On switching on your socket, the pump will begin to operate (if water level high enough to operate the float switch). The pump will begin to expel the water via your hoseand once the water level drops to the required level, the float switch will automatically switch off the pump.
*Note. Stock No.98911 is not supplied with a float switch.
FIG.12


RCD’s sold separately
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10. MAINTENANCE
10.1 CLEARING OBSTRUCTIONS IN
THE IMPELLER HOUSING – FIG.13
WARNING: For your own safety, remove plug from power supply before maintaining your submersible pump.
- If the impeller becomes blocked or obstructed, remove base plate by removing the screws.
- DO NOT lever the impeller as this will cause damage due to its brittle construction.
- Take note of the orientation and order with which the components were removed to ensure the correct re-assembly.
- Rinse with clean water to flush.
NOTE: This pump is fitted with an overload safety device. In the event of the motor overheating, the device will automatically switch off. Allow to cool for 20 minutes before attempting to restart.
FIG.13
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11. OPTIONAL ACCESSORIES
Layflat Hoses:
Stock No. Part No. size Length Description
36919 ASWP1 25mm. I.D. 5m. Hobby/DIY Hose
45343 ASWP3 25mm. I.D. 10m. Heavy Duty Hose
36947 ASWP4 32mm. I.D. 10m. Heavy Duty Hose
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12. TROUBLESHOOTING
12.1 TROUBLESHOOTING CHECKLIST
WARNING: For your own safety, always turn the main switch on the machine "Off" and remove the plug from the power supply before carrying out any servicing or maintenance.
Motor does not start or makes no sound
The pump delivers no water
The pump does not stop
The flow rate is too low
1. Make sure the motor is powered
2. The pump is disabled by the float
1. The suction grid or piping are clogged.
2. The impeller is worn or stuck.
3. The head height exceeds the pump specification.
4. Water level under the suction minimum.
1. The pump is not disabled by the float.
1. Make sure the suction grid is not partially clogged.
2. Make sure the impeller or delivery pipe are not partially clogged or fouled.
3. Flow direction control valve orientation incorrect.
Service agent.
1. Make sure the float can move freely.
2. Increase depth of the water.
1. Remove the obstruction.
2. Replace the impeller or remove the obstruction.
3. Reduce head height.
4. Insert into water or dig well to move pump lower.
1. Make sure the float can move easily.
2. Float disabled (locked).
1. Remove any obstructions.
2. Remove any obstructions.
3. Check and replace if necessary.
The pump stops running
1. Intervention of the thermal overload switch.
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1. Make sure the fluid being pumped is not too dense, causing the motor to overheat.
2. Make sure the temperature of the water is not too high.
3. Make sure there is no solid body obstructing the impeller.
4. Power supply doesn’t comply with the nameplate’s data.
13. EXPLANATION OF SYMBOLS
13.1 EXPLANATION OF SYMBOLS
Single value noise marking. (Maximum declared
96
A-Weighted sound power level in decibels).
Do not dispose of WEEE* unsorted municipal waste.
Class II construction (Double insulated).
Warning!
Read the instruction manual.
Warning!
Not to be used in fish ponds.
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14. DISPOSAL
14.1 DISPOSAL
– At the end of the machine’s working life, or when it can no longer be repaired, ensure that it is
disposed of according to national regulations. – Contact your local authority for details of collection schemes in your area. In all circumstances:
Do not dispose of power tools with domestic waste.
Do not incinerate.
Do not abandon in the environment.
Do not dispose of WEEE* as unsorted municipal waste.
* Waste Electrical & Electronic Equipment.
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CONTACTS
Draper Tools Limited, Hursley Road, Chandler's Ford, Eastleigh, Hampshire. SO53 1YF. U.K.
Helpline: (023) 8049 4344
Sales Desk: (023) 8049 4333
Internet: drapertools.com
E-mail: sales@drapertools.com
General Enquiries: (023) 8026 6355
Service/Warranty Repair Agent: For aftersales servicing or warranty repairs, please contact the Draper Tools Helpline for details of an agent in your local area.
YOUR DRAPER STOCKIST
KCMC0319
©Published by Draper Tools Limited. No part of this publication may be reproduced, stored in a retrieval system or transmitted in any form or by any means,
electronic, mechanical photocopying, recording or otherwise without prior permission in writing from Draper Tools Ltd.
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