INSTRUCTIONS FOR
18V Cordless
Grease Gun
Stock No.83378 Part No.CGG18/B
IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY TO ENSURE THE SAFE AND
EFFECTIVE USE OF THIS PRODUCT.
GENERAL INFORMATION
These instructions accompanying the product are the original instructions. This document is part of the product, keep it
for the life of the product passing it on to any subsequent holder of the product. Read all these instructions before
assembling, operating or maintaining this product.
This manual has been compiled by Draper Tools describing the purpose for which the product has been designed, and
contains all the necessary information to ensure its correct and safe use. By following all the general safety instructions
contained in this manual, it will ensure both product and operator safety, together with longer life of the product itself.
AlI photographs and drawings in this manual are supplied by Draper Tools to help illustrate the operation of the product.
Whilst every effort has been made to ensure the accuracy of information contained in this manual, the Draper Tools
policy of continuous improvement determines the right to make modifications without prior warning.
1. TITLE PAGE
1.1 INTRODUCTION:
USER MANUAL FOR:
18V CORDLESS GREASE GUN
Stock no. 83378
Part no. CGG18/B
1.2 REVISIONS:
Date first published November 2015
As our user manuals are continually updated, users should make sure that they use the very
latest version.
Downloads are available from: http://www.drapertools.com/manuals
DRAPER TOOLS LIMITED WEBSITE: drapertools.com
HURSLEY ROAD PRODUCT HELPLINE: +44 (0) 23 8049 4344
CHANDLER’S FORD GENERAL FAX: +44 (0) 23 8026 0784
EASTLEIGH
HAMPSHIRE
SO53 1YF
UK
1.3 UNDERSTANDING THIS MANUALS SAFETY CONTENT:
WARNING! Information that draws attention to the risk of injury or death.
CAUTION! Information that draws attention to the risk of damage to the product or
surroundings.
1.4 COPYRIGHT © NOTICE:
Copyright © Draper Tools Limited.
Permission is granted to reproduce this publication for personal & educational use only.
Commercial copying, redistribution, hiring or lending is prohibited.
No part of this publication may be stored in a retrieval system or transmitted in any other
form or means without written permission from Draper Tools Limited.
In all cases this copyright notice must remain intact.
2. CONTENTS
2.1 CONTENTS
PAGE CONTENT
1 TITLE PAGE
1.1 INTRODUCTION ............................................................................................... 2
1.2 REVISION HISTORY........................................................................................... 2
1.3 UNDERSTANDING THIS MANUAL ................................................................... 2
1.4 COPYRIGHT NOTICE.........................................................................................2
2 CONTENTS
2.1 CONTENTS ........................................................................................................ 3
3 GUARANTEE
3.1 GUARANTEE ..................................................................................................... 4
4 INTRODUCTION
4.1 SCOPE ............................................................................................................... 5
4.2 SPECIFICATION ................................................................................................. 5
4.3 HANDLING & STORAGE ................................................................................... 5
5 HEALTH & SAFETY INFORMATION
5.1 GENERAL SAFETY INSTRUCTIONS ...................................................................6
5.2 GENERAL INSTRUCTIONS FOR BATTERY POWERED TOOLS & CHARGERS.... 7
5.3 SAFETY INSTRUCTIONS FOR MAINS POWERED BATTERY PACK CHARGERS 7
5.4 FURTHER SAFETY INSTRUCTIONS FOR CHARGERS AND BATTERIES ............. 8
5.5 CONNECTION TO THE POWER SUPPLY ........................................................... 8
6 TECHNICAL DESCRIPTION
6.1 IDENTIFICATION ............................................................................................... 9
7 UNPACKING & CHECKING
7.1 PACKAGING......................................................................................................10
7.2 WHAT’S IN THE BOX ........................................................................................ 10
8 PREPARING THE GREASE GUN
8.1 BATTERY CHARGING........................................................................................ 11
8.2 BATTERY CARE.................................................................................................11
8.3 BATTERY DISPOSAL.......................................................................................... 11
8.4 PRIMING THE GREASE PUMP HEAD ................................................................ 12
8.5 INSTALLING A GREASE CARTRIDGE ................................................................12
8.6 REMOVING AN EMPTY GREASE CARTRIDGE.................................................. 13
8.7 FILLING FROM A BULK CONTAINER ................................................................ 13
8.8 AIR POCKET VALVE .......................................................................................... 13
8.9 PRESSURE RELIEF VALVE.................................................................................. 13
9 GREASE GUN OPERATION
9.1 GREASE GUN OPERATION ............................................................................... 14
10 TROUBLESHOOTING
10.1 EXPELLING AIR POCKETS ................................................................................. 15
10.2 TROUBLESHOOTING GUIDE.............................................................................15
11 EXPLANATION OF SYMBOLS
11.1 EXPLANATION OF SYMBOLS ...........................................................................16
12 DISPOSAL
12.1 DISPOSAL ......................................................................................................... 17
12.2 HEALTH AND SAFETY FOR BATTERIES............................................................ 17
12.3 DISPOSAL..........................................................................................................17
DECLARATION OF CONFORMITY .....................................................................................ENCLOSED
PAGE
3
3. GUARANTEE
3.1 GUARANTEE
Draper tools have been carefully tested and inspected before shipment and are guaranteed
to be free from defective materials and workmanship.
Should the tool develop a fault, please return the complete tool to your nearest distributor
or contact Draper Tools Limited, Chandler's Ford, Eastleigh, Hampshire, SO53 1YF. England.
Telephone Sales Desk: (023) 8049 4333 or Product Helpline (023) 8049 4344.
A proof of purchase must be provided with the tool.
If upon inspection it is found that the fault occurring is due to defective materials or
workmanship, repairs will be carried out free of charge. This guarantee period covering
parts/labour is 12 months from the date of purchase except where tools are hired out when
the guarantee period is 90 days from the date of purchase. The guarantee is extended to 24
months for parts only. This guarantee does not apply to normal wear and tear, nor does it
cover any damage caused by misuse, careless or unsafe handling, alterations, accidents, or
repairs attempted or made by any personnel other than the authorised Draper warranty
repair agent.
Note: If the tool is found not to be within the terms of warranty, repairs and carriage charge
will be quoted and made accordingly.
This guarantee applies in lieu of any other guarantee expressed or implied and variations of
its terms are not authorised.
Your Draper guarantee is not effective unless you can produce upon request a dated receipt
or invoice to verify your proof of purchase within the guarantee period.
Please note that this guarantee is an additional benefit and does not affect your statutory
rights.
Draper Tools Limited.
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4. INTRODUCTION
4.1 SCOPE
This 18V Cordless Grease Gun is battery operated and designed for application of lubrication
of grease fittings. It includes a pressure release valve to relieve excess pressure in the case of
a blocked bearing, fitting or lubrication line.
4.2 SPECIFICATION
Stock No................................................................................................................................... 83378
Part No.................................................................................................................................CGG18/B
Maximum output pressure ................................................................................8,000psi (551.5bar)
Maximum grease output ............................................................................................. 70 g per min
Grease Reservoir capacity ......................................................................................................... 410g
Working temperature.......................................................................................................... 0 – 40°C
Flexible delivery hose............................................................................................ 750mm (approx.)
Battery:
Type ............................................................................................................................ Ni-MH
Rated Voltage ............................................................................................................. 18V
Rating ........................................................................................................................... 1.3Ah
Charger:
Rated Voltage ............................................................................................................ 230V~
Rated Frequency .......................................................................................................... 50Hz
Rated Power Input ........................................................................................................ 48W
Rated D.C. Output Voltage .......................................................................................... 18V
Rated D.C. Output Current .......................................................................................... 2.4A
Quick charge .....................................................................................................................1hr
Construction .............................................................................................................. Class 2
Weight (gun and battery) ...................................................................................................... 3.2kg
4.3 HANDLING & STORAGE
Take care when handling and lifting. Do not drop this machine.
Store in a dry location out of the reach of children.
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5. HEALTH & SAFETY INFORMATION
5.1 GENERAL SAFETY INSTRUCTIONS
General Power Tools Safety Warnings
WARNING: Read all instructions. Failure to follow
all instructions listed below may result in electric shock,
fire and/or serious injury.
Save all warnings and instructions for future reference.
The term “power tool” in the warnings refers to your
mains operated (corded) power tool or battery operated
(cordless) power tool.
1) Work area safety
a) Keep work area clean and well lit. Cluttered or
dark areas invite accidents.
b) Do not operate power tools in explosive
atmospheres, such as in the presence of
flammable liquids, gases or dust. Power tools
create sparks which may ignite the dust or
fumes.
c) Keep children and bystanders away while
operating a power tool. Distractions can cause
you to lose control.
2) Electrical Safety
a) Power tool plugs must match the outlet. Never
modify the plug in any way. Do not use any
adapter plugs with earthed (grounded) power
tools. Unmodified plugs and matching outlets will
reduce risk of electrical shock.
b) Avoid body contact with earthed or grounded
surfaces such as pipes, radiators, ranges and
refrigerators. There is an increased risk of electric
shock if your body is earthed or grounded.
c) Do not expose power tools to rain or wet
conditions. Water entering a power tool will
increase the risk of electric shock.
d) Do not abuse the cord. Never use the cord for
carrying, pulling or unplugging the power tool.
Keep cord away from heat, oil, sharp edges or
moving parts. Damaged or entangled cords
increase the risk of electric shock.
e) When operating a power tool outdoors, use an
extension cord suitable for outdoor use. Use of a
cord suitable for outdoor use reduces the risk of
electric shock.
f) If operating a power tool in a damp location is
unavoidable, use a residual current device (RCD)
protected supply. Use of an RCD reduces the risk
of electric shock.
3) Personal Safety
a) Stay alert, watch what you are doing and use
common sense when operating a power tool. Do
not use a power tool while you are tired or under
the influence of drugs, alcohol or medication. A
moment of inattention while operating power
tools may result in serious personal injury.
b) Use personal protective equipment. Always wear
eye protection. Protective equipment such as dust
mask, non-skid safety shoes, hard hat, or hearing
protection used for appropriate conditions will
reduce personal injuries.
c) Prevent unintentional starting. Ensure the switch
is in the off position before connecting to power
source and/or battery pack, picking up or
carrying the tool. Carrying power tools with your
finger on the switch or energising power tools
that have the switch on invites accidents.
d) Remove any adjusting key or wrench before
turning the power tool on. A wrench or a key left
attached to a rotating part of the power tool may
result in personal injury.
e) Do not overreach. Keep proper footing and
balance at all times. This enables better control
the power tool in unexpected situations.
f) Dress properly. Do not wear loose clothing or
jewellery. Keep your hair, clothing and gloves
away from moving parts. Loose clothes, jewellery
or long hair can be caught in moving parts.
g) If devices are provided for the connection of dus
extraction and collection facilities, ensure these
are connected and properly used. Use of dust
collection can reduce dust related hazards.
4) Power Tool Use And Care
a) Do not force the power tool. Use the correct
power tool for your application. The correct
power tool will do the job better and safer at the
rate for which it was designed.
b) Do not use the power tool if the switch does not
turn it on and off. Any power tool that cannot be
controlled with the switch is dangerous and must
be repaired.
c) Disconnect the plug from the power source
and/or the battery pack from the power tool
before making any adjustments, changing
accessories, or storing power tools. Such
preventive safety measures reduce the risk of
starting the power tool accidentally.
d) Store idle power tools out of the reach of
children and do not allow persons unfamiliar
with the power tool or these instructions to
operate the power tool. Power tools are
dangerous in the hands of untrained users.
e) Maintain power tools. Check for misalignment or
binding of moving parts, breakage of parts and
any other condition that may affect the power
tools operation. If damaged, have the power too
repaired before use. Many accidents are caused
by poorly maintained power tools.
f) Keep cutting tools sharp and clean. Properly
maintained cutting tools with sharp cutting edge
are less likely to bind and are easier to control.
g) Use the power tool, accessories and tool bits etc.
in accordance with these instructions, taking into
account the working conditions and the work to
be performed. Use of the power tool for
operations different from intended could result i
a hazardous situation.
5) Battery tool use and care
a. Recharge only with the charger specified by the
manufacturer. A charger that is suitable for one
type of battery pack may create a risk of fire
when used with another battery pack.
b. Use power tools only with specifically designated
battery packs. Use of any other battery packs ma
create a risk of injury and fire.
c. When battery pack is not in use, keep it away
from other metal objects, like paper clips, coins,
keys, nails, screws or other small metal objects,
that can make a connection from one terminal to
another. Shorting the battery terminals together
may cause burns or a fire.
d. Under abusive conditions, liquid may be ejected
from the battery; avoid contact. If contact
accidentally occurs, flush with water. If liquid
contacts eyes, additionally seek medical help.
Liquid ejected from the battery may cause
irritation or burns.
6) Service
a. Have your power tool serviced by a qualified
repair person using only identical replacement
parts. This will ensure that the safety of the
power tool is maintained.
o
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