Draper Tools 56493 Instructions

230V 230mm

ANGLE

GRINDER

56493



These instructions accompanying the product are the original instructions. This document is part of the product, keep it for the life of the product passing it on to any subsequent holder of the product. Read all these instructions before assembling, operating or maintaining this product.

This manual has been compiled by Draper Tools describing the purpose for which the product has been designed, and contains all the necessary information to ensure its correct and safe use. By following all the general safety instructions contained in this manual, it will ensure both product and operator safety, together with longer life of the product itself.

All photographs and drawings in this manual are supplied by Draper Tools to help illustrate the operation of the product.

Whilst every effort has been made to ensure the accuracy of information contained in this manual, the Draper Tools policy of continuous improvement determines the right to make modiﬁcations without prior warning.

1. TITLE PAGE

1.1 INTRODUCTION:

USER MANUAL FOR: 230V 230mm Angle Grinder Stock No: 56493 Part No: AG2400/230D

1.2 REVISIONS:

Date ﬁrst published April 2021.

Date of ﬁrst revision November 2022.

As our user manuals are continually updated, users should make sure that they use the very latest version.

Downloads are available from: http://drapertools.com/manuals

Draper Tools Limited Draper Tools Limited Hursley Road Oude Graaf 8 Chandler’s Ford 6002 NL Eastleigh WEERT Hampshire Netherlands SO53 1YF UK

Website: drapertools.com Product Help Line: +44 (0) 23 8049 4344 General Fax: +44 (0) 23 8026 0784

1.3 UNDERSTANDING THIS MANUALS SAFETY CONTENT:

Warning! – Information that draws attention to the risk of injury or death. Important – Information that draws attention to the risk of damage to the product or surroundings.

Commercial copying, redistribution, hiring or lending is prohibited. No part of this publication may be stored in a retrieval system or transmitted in any other form or

means without written permission from Draper Tools Limited. In all cases this copyright notice must remain intact.

– 2 –

2. CONTENTS

2.1 TABLE OF CONTENTS

1. TITLE PAGE

1.1 INTRODUCTION: ......................................................................................................... 2

1.2 REVISIONS: ................................................................................................................. 2

1.3 UNDERSTANDING THIS MANUALS SAFETY CONTENT: ......................................... 2

2. CONTENTS

2.1 TABLE OF CONTENTS ...............................................................................................3

3. WARRANTY

3.1 WARRANTY ................................................................................................................. 4

4. INTRODUCTION

4.1 SCOPE ......................................................................................................................... 5

4.2 SPECIFICATION .......................................................................................................... 5

4.3 HANDLING AND STORAGE ........................................................................................5

5. HEALTH AND SAFETY INFORMATION

5.2 SPECIFIC SAFETY INSTRUCTIONS FOR GRINDER USE ....................................... 7

5.3 SAFETY RECOMMENDATIONS FOR THE CORRECT USE OF ABRASIVE

PRODUCTS ................................................................................................................. 8

5.4 SAFETY RECOMMENDATIONS FOR THE CORRECT USE

OF SUPERABRASIVES .............................................................................................. 9

5.5 RESIDUAL RISK .......................................................................................................... 9

5.6 CONNECTION TO THE POWER SUPPLY................................................................ 10

6. TECHNICAL DESCRIPTION

6.1 IDENTIFICATION ....................................................................................................... 11

7. UNPACKING AND CHECKING

7.1 PACKAGING .............................................................................................................. 12

7.2 WHAT’S IN THE BOX ................................................................................................ 12

PREPARING THE ANGLE GRINDER

8.1 FITTING AUXILIARY HANDLES ................................................................................ 13

8.2 FITTING THE GUARD ............................................................................................... 13

8.3 FITTING/REPLACING

8.4 FITTING GRINDING DISCS ...................................................................................... 15

9. BASIC ANGLE GRINDER OPERATIONS

9.1 ON/OFF SWITCH ...................................................................................................... 16

9.2 GRINDING ................................................................................................................ 16

9.3 CUTTING ................................................................................................................... 16

10. MAINTENANCE AND TROUBLESHOOTING

10.1 MAINTENANCE ......................................................................................................... 17

10.2 TROUBLESHOOTING GUIDE ................................................................................... 17

11. DISPOSAL

11.1 DISPOSAL ................................................................................................................. 18

12. EXPLANATION OF SYMBOLS

12.1 EXPLANATION OF SYMBOLS .................................................................................. 19

ACCESSORIES (sold separately)..............................................14

– 3 –

3. WARRANTY

3.1 WARRANTY

Draper Tools products are carefully tested and inspected before shipment and are guaranteed to be free from defective materials and workmanship.

Should the tool develop a fault, return the complete tool to your nearest distributor or contact Draper Tools directly. Contact information can be found at the back of this manual.

Proof of purchase must be provided. If, upon inspection, it is found that the fault occurring is due to defective materials or workmanship,

repairs will be carried out free of charge. This warranty period covers parts and labour for 24 months from the date of purchase. Where tools have been hired out, the warranty period covers 90 days from the date of purchase.

This warranty does not apply to any consumable parts, batteries or normal wear and tear, nor does it cover any damage caused by misuse, careless or unsafe handling, alterations, accidents, or repairs attempted or made by any personnel other than the authorised Draper Tools repair agent.

In all cases, to make a claim for faulty workmanship or materials within the standard warranty period, please contact or return the product to the place of purchase. Proof of purchase may be required.

If the place of purchase is no longer trading or if you experience any difﬁculties with your warranty, please contact Customer Services with the product details and your proof of purchase. Contact details can be found at the back of this manual.

If the tool is not covered by the terms of this warranty, repairs and carriage charges will be quoted and charged accordingly.

This warranty supersedes any other guarantees expressed or implied and variations of its terms are not authorised.

Your Draper Tools guarantee is not effective until you can produce, upon request, a dated receipt or invoice to verify your purchase within the guarantee period.

Please note that this warranty is an additional beneﬁt and does not affect your statutory rights.

Draper Tools Limited.

– 4 –

4. INTRODUCTION

4.1 SCOPE

This hand held power tool uses abrasive discs to grind/cut metals or masonry. This product is suitable for enthusiasts and tradespersons alike. Any application other than that it

was intended for is considered misuse.

4.2 SPECIFICATION

Stock No. ........ ..........................................................................................................................56493

Part No. ........................................................................................................................AG2400/230D

Rated voltage: ................................................................................................................ 230V~50Hz

Rated input: .............................................................................................................................2400W

Revolutions per minute (no load): ...................................................................................... 6,000r/min

Disc Diameter: ........................................................................................................................ 230mm

Spindle thread: ............................................................................................................................ M14

Bore: ..................................................................................................................................... 22.2mm

Sound pressure level: ........................................................................................................... 87dB(A)

Sound power level (LWA): ..................................................................................................... 98dB(A)

Uncertainty (K): ..............................................................................................................3dB(A)

Vibration level: .................................................................................................................... 7.393m/s²

Uncertainty (K): ............................................................................................................. 1.5m/s²

Weight (grinder only): ................................................................................................................ 6.5kg

4.3 HANDLING AND STORAGE

− Care must be taken when handling this product.

• Dropping this power tool could have an effect on its accuracy and could also result in personal injury. This product is not a toy and must be respected.

− Environmental conditions can have a detrimental effect on this product if neglected.

• Exposure to damp air can gradually corrode components. If the product is unprotected from dust and debris, components will become clogged.

• If not cleaned and maintained correctly or regularly, the machine will not perform at its best.

– 5 –

5. HEALTH AND SAFETY INFORMATION

5.1 GENERAL SAFETY INSTRUCTIONS FOR POWER TOOL USE

Warning! Read all safety warnings, instructions, illustrations and speciﬁcations provided with this power tool. Failure to follow all instructions listed below may result in electric shock, ﬁre

and/or serious injury.

Save all warnings and instructions for future reference.

The term “power tools” in the warnings refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool.

1) Work area safety

a) Keep work area clean and well lit. Cluttered or dark areas invite accidents. b) Do not operate power tools in explosive atmospheres, such as in the presence of

ﬂammable liquids, gases or dust. Power tools create sparks which may ignite the dust or fumes.

c) Keep children and bystanders away while operating a power tool. Distractions can

cause you to lose control.

2) Electrical safety a) Power tool plugs must match the outlet. Never modify the plug in any way. Do not

use any adapter plugs with earthed (grounded) power tools. Unmodiﬁed plugs and

matching outlets will reduce risk of electric shock.

b) Avoid body contact with earthed or grounded surfaces, such as pipes, radiators,

ranges and refrigerators. There is an increased risk of electric shock if your body is earthed or grounded.

c) Do not expose power tools to rain or wet conditions. Water entering a power tool will

increase the risk of electric shock.

d) Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the

power tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords increase the risk of electric shock.

e) When operating a power tool outdoors, use an extension cord suitable for outdoor

use. Use of a cord suitable for outdoor use reduces the risk of electric shock.

f) If operating a power tool in a damp location is unavoidable, use a residual current

device (RCD) protected supply. Use of an RCD reduces the risk of electric shock.

3) Personal safety a) Stay alert, watch what you are doing and use common sense when operating a

power tool. Do not use a power tool while you are tired or under the inﬂuence of drugs, alcohol or medication. A moment of inattention while operating power tools may

result in serious personal injury.

b) Use personal protective equipment Always wear eye protection. Protective equipment

such as a dust mask, non-skid safety shoes, hard hat or hearing protection use for appropriate conditions will reduce personal injuries.

c) Prevent unintentional starting. Ensure the switch is in the off-position before

connecting to power source and/or battery pack, picking up or carrying the tool.

Carrying power tools with your ﬁnger on the switch or energising power tools that have the switch on invites accidents.

d) Remove any adjusting key or wrench before turning the power tool on. A wrench or a

key left attached to a rotating part of the power tool may result in personal injury.

e) Do not overreach. Keep proper footing and balance at all times. This enables better

control of the power tool in unexpected situations.

f) Dress properly. Do not wear loose clothing or jewellery. Keep your hair and clothing

away from moving parts. Loose clothes, jewellery or long hair can be caught in moving parts.

– 6 –

5. HEALTH AND SAFETY INFORMATION

g) If devices are provided for the connection of dust extraction and collection facilities,

ensure these are connected and properly used. Use of dust collection can reduce dust-related hazards.

h) Do not let familiarity gained from frequent use of tools allow you to become

complacent and ignore tool safety principles. A careless action can cause severe injury within a fraction of a second.

4) Power tool use and care

a) Do not force the power tool. Use the correct power tool for your application. The

correct power tool will do the job better and safer at the rate for which it was designed.

b) Do not use the power tool if the switch does not turn it on and off. Any power tool that

cannot be controlled with the switch is dangerous and must be repaired.

c) Disconnect the plug from the power source and/or remove the battery pack, if

detachable, from the power tool before making any adjustments, changing accessories, or storing power tools. Such preventive safety measures reduce the risk of

starting the power tool accidentally.

d) Store idle power tools out of the reach of children and do not allow persons

unfamiliar with the power tool or these instructions to operate the power tool. Power tools are dangerous in the hands of untrained users.

e) Maintain power tools and accessories. Check for misalignment or binding of moving

parts, breakage of parts and any other condition that may affect the power tool’s operation. If damaged, have the power tool repaired before use. Many accidents are

caused by poorly maintained power tools.

f) Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting

edges are less likely to bind and are easier to control.

g) Use the power tool, accessories and tool bits etc. in accordance with these

instructions, taking into account the working conditions and the work to be performed. Use of the power tool for operations different from those intended could result

in a hazardous situation.

h) Keep handles and grasping surfaces dry, clean and free from oil and grease. Slippery

handles and grasping surfaces do not allow for safe handling and control of the tool in unexpected situations.

5) Service a) Have your power tool serviced by a qualiﬁed repair person using only identical

replacements parts. This will ensure that the safety of the power tool is maintained.

5.2 SPECIFIC SAFETY INSTRUCTIONS FOR GRINDER USE

a) This power tool is intended to function as a grinder. Read all safety warnings,

instructions, illustrations and speciﬁcations provided with this power tool. Failure to

follow all instructions listed below may result in electric shock, ﬁre and/or serious injury.

b) Operations such as polishing, sanding, wire brushing or cutting-off are not

recommended to be performed with this power tool. Operations for which the power tool was not designed may create a hazard and cause personal injury.

c) Do not use accessories which are not speciﬁcally designed and recommended by the

tool manufacturer. Just because the accessory can be attached to your power tool, it does not assure safe operation.

d) The rated speed of the grinding accessories must be at least equal to the maximum

speed marked on the power tool. Grinding accessories running faster than their rated speed can break and ﬂy apart.

e) The outside diameter and the thickness of your accessory must be within the capacity

rating of your power tool. Incorrectly sized accessories cannot be adequately controlled.

– 7 –

5. HEALTH AND SAFETY INFORMATION

f) Threaded mounting of accessories must match the grinder spindle thread. For

accessories mounted by ﬂanges, the arbour hole of the accessory must ﬁt the locating diameter of the ﬂange. Accessories that do not match the mounting hardware of the power tool will run out of balance, vibrate excessively and may cause loss of control.

g) Do not use a damaged accessory. Before each use inspect the accessory such as

abrasive wheels for chips and cracks, sanding drum for cracks, tear or excess wear, wire brush for loose or cracked wires. If power tool or accessory is dropped, inspect for damage

or install an undamaged accessory. After inspecting and installing an accessory, position yourself and bystanders away from the plane of the rotating accessory and run the power tool at maximum no-load speed for one minute. Damaged accessories will normally break apart during this test time.

h) Wear personal protective equipment. Depending on application, use face shield, safety

goggles or safety glasses. As appropriate, wear dust mask, hearing protectors, gloves and workshop apron capable of stopping small abrasive or workpiece fragments. The eye protection must be capable of stopping ﬂying debris generated by various operations. The dust mask or respirator must be capable of ﬁltrating particles generated by your operation. Prolonged exposure to high intensity noise may cause hearing loss.

j) Hold the power tool by insulated gripping surfaces only, when performing an operation

where the cutting accessory may contact hidden wiring or its own cord. Cutting accessory contacting a “live” wire may make exposed metal parts of the power tool “live” and could give the operator an electric shock.

k) Keep bystanders a safe distance away from work area. Anyone entering the work area

must wear personal protective equipment. Fragments of workpiece or of a broken accessory may ﬂy away and cause injury beyond immediate area of operation.

l) Position the cord clear of the spinning accessory. If you lose control, the cord may be cut

or snagged and your hand or arm may be pulled into the spinning accessory.

m) Never lay the power tool down until the accessory has come to a complete stop. The

spinning accessory may grab the surface and pull the power tool out of your control.

n) Do not run the power tool while carrying it at your side. Accidental contact with the

spinning accessory could snag your clothing, pulling the accessory into your body.

o) Regularly clean the power tool’s air vents. The motor’s fan will draw the dust inside the

housing and excessive accumulation of powdered metal may cause electrical hazards.

p) Do not operate the power tool near ﬂammable materials. Sparks could ignite these

materials.

q) Do not use accessories that require liquid coolants. Using water or other liquid coolants

may result in electrocution or shock.

Kickback and related warnings

Kickback is a sudden reaction to a pinched or snagged rotating wheel, sanding band, brush or any other accessory. Pinching or snagging causes rapid stalling of the rotating accessory which in turn causes the uncontrolled power tool to be forced in the direction opposite of the accessory’s rotation.

For example, if an abrasive wheel is snagged or pinched by the workpiece, the edge of the wheel that is entering into the pinch point can dig into the surface of the material causing the wheel to climb out or kick out. The wheel may either jump toward or away from the operator, depending on direction of the wheel’s movement at the point of pinching. Abrasive wheels may also break under these conditions.

Kickback is the result of power tool misuse and/or incorrect operating procedures or conditions and can be avoided by taking proper precautions as given below.

a) Maintain a ﬁrm grip on the power tool and position your body and arm to allow you to

resist kickback forces. The operator can control kickback forces, if proper precautions are taken.

– 8 –

5. HEALTH AND SAFETY INFORMATION

b) Use special care when working corners, sharp edges etc. Avoid bouncing and snagging the

accessory. Corners, sharp edges or bouncing have a tendency to snag the rotating accessory and cause loss of control or kickback.

c) Do not attach a toothed saw blade. Such blades create frequent kickback and loss of control. d) Always feed the bit into the material in the same direction as the cutting edge is exiting

from the material (which is the same direction as the chips are thrown). Feeding the tool in the wrong direction causes the cutting edge of the bit to climb out of the work and pull the tool in the direction of this feed.

e) When using rotary ﬁles, cut-off wheels, high-speed cutters or tungsten carbide cutters,

always have the work securely clamped. These wheels will grab if they become slightly canted in the groove, and can kickback. When a cut-off wheel grabs, the wheel itself usually breaks. When a rotary ﬁle, high-speed cutter or tungsten carbide cutter grabs, it may jump from the groove and you could lose control of the tool.

Safety Warnings Speciﬁc for Grinding and Abrasive Cutting-Off Operations: a) Use only wheel types that are recommended for your power tool and the speciﬁc guard

designed for the selected when wheels for which the power tool was not designed cannot be adequately guarded and are unsafe.

b) The grinding surface of centre depressed wheels must be mounted below the plane of

the lip guard. An improperly mounted when that projects through the plane of the guard lip

cannot be adequately protected.

c) The guard must be securely attached to the power tool and positioned for maximum

safety, so the least amount of wheel is exposed towards the operator. The guard helps to protect the operator from broken wheel fragments, accidental contact with wheel and sparks that could ignite clothing.

d) Wheels must be used only for recommended applications. For example: do not grind

with the side of the cut-off wheel. Abrasive cut-off wheels are intended for peripheral grinding, side forces applied to these wheels may cause them to shatter.

e) Always use undamaged wheel ﬂanges that are of correct size and shape for your

selected wheel. Proper wheel ﬂanges support the wheel thus reducing the possibility of wheel breakage. Flanges for cut-off wheels may be different from grinding wheel ﬂanges.

f) Do not use worn down wheels from larger power tools. Wheels intended for larger power

tool is not suitable for the higher speed of a smaller tool and may burst.

Additional Safety Warnings Speciﬁc for Abrasive Cutting-Off Operations:

a) Do not “jam” the cut-off wheel or apply excessive pressure. Do not attempt to make and

excessive depth of cut. Overstressing the wheel increases the loading and susceptibility to twisting or binding of the wheel in the cut and possibility of kickback or wheel breakage.

b) Do not position you body in line with and behind the rotating wheel. When the wheel, at

the point of operation, is moving away from your body, the possible kickback may propel the spinning wheel and the power tool directly at you.

c) When wheel is binding ow when interrupting a cut for any reason, switch off the power

tool and hold the power tool motionless until the wheel comes to a complete stop. Never attempt to remove the cut-off wheel from the cut while the wheel is in motion otherwise kickback may occur. Investigate and take corrective action to eliminate the cause of wheel binding.

d) Do not restart the cutting operation in the workpiece. Let the wheel reach full speed and

carefully re-enter the cut. The wheel may bind, walk up or kickback if the power tool is restarted in the workpiece.

e) Support panels or any oversized workpiece to minimize the risk of wheel pinching and

kickback. Large workpieces tend to sag under their own weight. Supports must be placed under the workpiece near the line of cut and near the edge of the workpiece on both sides of the wheel.

– 9 –

5. HEALTH AND SAFETY INFORMATION

f) Use extra caution when making a “pocket cut” into existing walls or other blind areas.

The protruding wheel may cut gas or water pipes, electrical wiring or objects that can cause kickback.

Safety Warnings Speciﬁc for Wire Brushing Operations:

a) Be aware that wire bristles are thrown by the brush even during ordinary operation. Do

not overstress the wires by applying excessive load to the brush. The wire bristles can easily penetrate light clothing and/or skin.

b) If the use of a guard is recommended for wire brushing, do not allow any interference of

the wire wheel or brush with the guard. Wire wheel or brush may expand in diameter due to work load and centrifugal forces.

5.3 SAFETY RECOMMENDATIONS FOR THE CORRECT USE OF

ABRASIVE PRODUCTS

General. Bonded abrasive products are breakable and shall therefore be handled with utmost

care. The use of damaged or improperly mounted or used abrasive products is dangerous and can cause serious injuries.

Delivery, handling and storage. Abrasive products must be handled and transported with care. Abrasive products must be stored in such a manner that they are not subjected to mechanical damaged and harmful environmental inﬂuences.

Selection of the abrasive product. Information on the label or the abrasive product stating restrictions of use, safety indications or any other instructions must be followed. In case of doubt concerning the selection of abrasive products, the user shall request information from the manufacturer or supplier.

Visual inspection and ring test. Abrasive products must be subjected to a visual inspection as received before mounting. In addition, a ring test shall be executed for vitriﬁed wheels with D>80mm. Damaged abrasive products shall be destroyed.

Mounting before starting and information for grinding. The mounting of abrasive products shall be carried out according to the instructions provided by both the wheel and the machine manufacturer. Mounting of abrasive products must be carried out by a qualiﬁed trained person. After initial mounting, the wheel must be test run for a reasonable time – the speciﬁed maximum operating speed of the wheel shall not be exceeded.

Further information. The following instructions must be observed, supplementary to the information contained in the instruction for use of the grinding machine:

– Observance of the user’s information from the grinding machine manufacturer. – Safety devices shall be mounting to the machine and shall be secured. – No grinding operations without protection by safety devices. – Use of personal protective equipment according to the type of machine and type of application,

e.g. eye and face protection, ear protection, respiratory protective devices, protective footwear, protective gloves and other protective clothing.

– Only grinding operations for which the abrasive product is suitable shall be carried out (taking

into account restrictions of use, safety indications or other information).

– Jamming of the hand-held grinding machine shall be prevented. In the case of cutting-off with

hand-held grinding machines, the abrasive product shall be placed in the cutting gap in a straight position.

– Before placing the hand-held grinding machine on the workbench or on the ﬂoor it shall be

turned off and it shall be ensured that the abrasive product has stopped.

– 10 –

5. HEALTH AND SAFETY INFORMATION

5.4 SAFETY RECOMMENDATIONS FOR THE CORRECT USE OF

SUPERABRASIVES

General. Superabrasives are breakable and shall therefore be handled with utmost care! The use

of damaged or improperly mounted or used superabrasives is dangerous and can cause serious injuries.

Delivery, handling and storage. Superabrasives shall be handled and transported with care. Superabrasives shall be stored in such a manner that they are not subjected to mechanical damages and harmful environmental inﬂuences.

Selection of superabrasives. Information on the label or the superabrasive as well as restrictions of use, safety indications or any other instruction shall be followed. In case of doubt concerning the selection of superabrasives, the user shall request information from the manufacturer or supplier.

Visual inspection and ring test. Superabrasives shall be subjected to a visual inspection as received before mounting. In a addition, a ring test shall be executed for superabrasives with vitriﬁed core and abrasive section and D>80mm. Damaged superabrasives shall not be used.

Mounting, before starting and information for grinding. The mounting of superabrasive shall be carried out according to the instructions provided by both, the superabrasive and the machine manufacturer. Special attention shall be drawn to the fact that mounting of superabrasives is to be carried out by a qualiﬁed trained person. Each time after mounting, the superabrasive shall be test run for a reasonable time – the speciﬁed maximum operating speed of the superabrasive shall not be exceeded.

Further information. The following instructions shall be observed, supplementary to the information of the grinding machine:

– Observance of the user’s information of grinding machine manufacturer. – Before starting, safety devices shall be mounted to the machine. – No grinding operations without protection by safety devices. – Use of personal protective equipment according to the type of machine and type of application,

e.g. eye and face protection, ear protection, respiratory protection devices, protective footwear, protective gloves and other protective clothing.

– Only grinding operations for which the superabrasive is suitable shall be carried out (taking into

account restrictions of use, safety indications or other information).

– In the case of cutting-off with hand-held grinding machines, the superabrasive shall be placed

in the cutting gap in a straight position. Jamming of the hand-held grinding machine shall be prevented.

– Before placing the hand-held grinding machine on the workbench or on the ﬂoor it shall be

turned off and it shall be ensured that the abrasive product has stopped.

5.5 RESIDUAL RISK

Important: Although the safety instructions and operating manuals for our tools contain extensive

instructions of safe working with power tools, every power tool involves a certain residual risk which can not be completely excluded by safety mechanisms. Power tools must therefore always be operated with caution!

– 11 –

5. HEALTH AND SAFETY INFORMATION

5.6 CONNECTION TO THE POWER SUPPLY

Caution: Risk of electric shock. Do not open.

This appliance is supplied with an approved plug and cable for your safety. The value of the fuse ﬁtted is marked on the pin face of the plug. Should the fuse need replacing, ensure the substitute is of the correct rating, approved to BS1362 and ASTA or BS Kite marked.

ASTA BSI The fuse cover is removable with a small plain slot screwdriver. Ensure the fuse cover is replaced

before attempting to connect the plug to an electrical outlet. If the cover is missing, a replacement must be obtained or the plug replaced with a suitable type.

If a replacement plug is to be ﬁtted this must be carried out by a qualiﬁed electrician. The damaged or incomplete plug, when cut from the cable should be disabled to prevent

connection to a live electrical outlet. This appliance is Class II† and is designed for connection to a power supply matching that detailed

on the rating label and compatible with the plug ﬁtted. If an extension lead is required, use an approved and compatible lead rated for this appliance.

Follow all the instructions supplied with the extension lead.

†

Double insulated :This product requires no earth connection as supplementary insulation is applied to the basic insulation to protect against electric shock in the event of failure of the basic insulation.

IMPORTANT If using an extension lead, follow the instructions that came with your lead regarding

maximum load while cable is wound. If in doubt, ensure that the entire cable is unwound. Using a coiled extension lead will generate heat which could melt the lead and cause a ﬁre.

– 12 –

6. TECHNICAL DESCRIPTION

6.1 IDENTIFICATION

(6)

(3)

(4)

(5)

(2)

(1)

(1) On/Off trigger switch. (2) Rear hand grip. (3) Spindle lock button. (4) Locking ﬂange. (5) Safety guard. (6) Auxiliary handle.

– 13 –

7. UNPACKING AND CHECKING

7.1 PACKAGING

Carefully remove the product from the packaging and examine it for any sign of damage that may have happened during shipping. Lay the contents out and check them against the parts shown below. If any part is damaged or missing, please contact the Draper Help Line (the telephone number appears on the Title page) and do not attempt to use the product.

The packaging material should be retained at least during the warranty period, in case the machine needs to be returned for repair.

Warning!

− Some of the packaging materials used may be harmful to children. Do not leave any of these materials in the reach of children.

− If any of the packaging is to be thrown away, make sure they are disposed of correctly, according to local regulations.

7.2 WHAT’S IN THE BOX

As well as the main product, there are several parts not ﬁtted or attached to it.

(6)

(5)(7)

(5) Grinding safety guard. (6) Auxiliary handle. (7) Disc changing spanner.

Note: For details of our full range of accessories and consumables, please visit drapertools.com

– 14 –

8. PREPARING THE ANGLE GRINDER

8.1 FITTING AUXILIARY HANDLES – FIG. 1

Note: Remove the plug from the socket before

carrying out adjustment, servicing or maintenance.

− Screw the handle (6)clockwise, into one of the three threaded apertures best suited to the application and user comfort.

Warning! For reasons of safety, when working with this type of electric power tool, the operator must always use the auxiliary handle.

8.2 FITTING THE GUARD – FIGS. 2 – 3

− Position the guard (5) onto the grinder collar with the quick release lever in the open position (FIG.2.) .

− Rotate the guard until it is in the correct position and then close the quick release lever to lock (5.1) the guard in the correct position.

Warning! Never attempt to operate this machine without the guard securely ﬁtted and correctly positioned. (With the exception of wire cup brushes

etc. which negate the guards effectiveness).

FIG.

(6)

(5)

– 15 –

(5.1)

3 FIG

8. PREPARING THE ANGLE GRINDER

8.3 FITTING/REPLACING ACCESSORIES (sold separately) – FIG. 4

Warning! Prior to mounting an abrasive wheel

ensure the expiry date has not expired, rendering it potentially hazardous.

Warning! Selection of the correct accessory, suitable for the intended application is vital. Seek guidance if uncertain of selection.

Warning! The rated (no load) revolutions per minute of the tool must not exceed the speed capacity of the accessory. Please refer to the accessory manufacturers instructions for information.

Visual Inspection:

– Prior to ﬁtting, abrasive/superabrasive wheels

shall be subject to a visual inspection.

Inspection:

– Each time after mounting, the abrasive/

superabrasive wheel shall be test run for a reasonable time.

– The speciﬁed maximum operating speed of the

wheel shall not be exceeded.

– Damaged abrasives shall be destroyed. – Always wear approved safety goggles.

B, C, D (FIG.4):

– For cutting applications, and to comply to

Important information:



current legislation, it is necessary to replace the “grinding” guard supplied with this machine with a “cutting” guard (Draper Stock No.53190).

– 16 –

4 FIG.

8. PREPARING THE ANGLE GRINDER

8.4 FITTING GRINDING DISCS – FIGS. 5 – 8

− Press and hold the spindle lock button (3). Loosen the locking ﬂange (4) anti-clockwise using the pin spanner (7)supplied.

− The spindle may rotate slightly before the spindle lock fully engages. Remove the locking ﬂange only.

− Clean the ﬂanges and spindle prior to ﬁtting any accessory. If the rear ﬂange is removed for cleaning, ensure it locates correctly on the spindle ﬂats when reﬁtting and does not spin freely.

− When ﬁtting the appropriate accessory please refer to (Fig.4) for speciﬁc details on the locking ﬂange correct orientation as applicable.

− After placing the accessory, securely tighten the locking ﬂange clockwise using the disc changing spanner (7) while holding down the spindle lock (3).

Note: When using wire cup brushes the locking ﬂange is not required due to the design of the brushes. When ﬁtted check the accessory is correct and, importantly fully secure on the spindle.

Warning! Never press the spindle lock button (3) while the spindle is in motion.

FIG.

(3)

(7)

(4)

– 17 –

FIG.

9. BASIC ANGLE GRINDER OPERATIONS

9.1 ON/OFF SWITCH – FIG. 9

Warning! Before connecting the product to the

mains electricity supply, always check that the ON/ OFF trigger switch (1) is functioning properly and reverts to the OFF position when it’s released.

This product has a trigger switch safety lock mechanism (1.1)that prevents accidental starting of the machine.

To start the machine:

− Press the trigger switch safety locking lever (1.1) forward.

− Squeeze the ON/OFF trigger switch (1) upwards to start the angle grinder.

− Releasing the trigger switch at this point will cause the angle grinder to stop.

Warning! Do not set the machine down until the spindle has completely stopped. Note: During use, keep clothing out of the line of any sparks formed. Sparks from metal grinding

can set ﬁre to many types of clothing after a short time. The risk is less if your outer clothing is made of ﬂame retardant treated cotton.

Dust: A correctly ﬁtted dust mask, suitable for the activity and in accordance to the relevant standard, must be worn.

Warning! An angle grinder is a noisy power-tool. We strongly recommend that ear protection is worn.

9 FIG.

9.2 GRINDING

When performing grinding operations maintain an angle of approximately 30° between the work surface and the disc face.

Only use abrasives speciﬁcally designed for this task.

(1)

(1.1)

9.3 CUTTING

– Cutting operations should only be attempted with the “cutting” guard ﬁtted to this grinder. – This guard must be ﬁtted for your safety. – When performing cutting-off operations do not incline the machine as this can lead to the

– Only use abrasives speciﬁcally designed for this task.

Warning! As the abrasive wheel wears during use, its diameter reduces. This reduces the peripheral speed and the machine’s efﬁciency. This results in increased load on the grinding machine which if continued will damage the motor. Ensure that the diameter of the wheel is within 25% of its original size.

Important: Excessive pressure on the machine does not result in a higher abrasive efﬁciency. Excessive pressure increases wear and tear on the accessory and will damage the angle grinder which is not covered under the warranty.

Important information:



abrasive wheel becoming jammed, damaged or excessively and abnormally worn.

– 18 –

10. MAINTENANCE AND TROUBLESHOOTING

10.1 MAINTENANCE

Regular inspection and cleaning reduces the necessity for maintenance operations and will keep your tool in good working condition.

The motor must be correctly ventilated during tool operation. Avoid blocking the air inlets and vacuum the ventilation slots regularly.

10.2 TROUBLESHOOTING GUIDE

Problem Possible Cause Remedy

Motor does not start. 1. Fuse.

2. Unsure. 3. Return to an authorised

Machine vibrates. 1. Wheel damaged or out of

balance.

2. Wheel loose. 2. Stop machine immediately

Wheel will not cut/grind. Incorrect disc ﬁtted. Fit correct disc for material/

Important: Please note, all repairs/service should be carried out by a qualiﬁed person.

1. Replace/reset 13 amp time delay fuse or circuit breaker.

service agent for diagnosis.

1. Replace wheel.

– when stopped, reﬁt accessory.

application.

– 19 –

11. DISPOSAL

11.1 DISPOSAL

– At the end of the machine’s working life, or when it can no longer be repaired, ensure that it is

disposed of according to national regulations. – Contact your local authority for details of collection schemes in your area. In all circumstances:

• Do not dispose of power tools with domestic waste.

• Do not incinerate.

• Do not dispose of WEEE* as unsorted municipal waste.

* Waste Electrical & Electronic Equipment.

– 20 –

12. EXPLANATION OF SYMBOLS

12.1 EXPLANATION OF SYMBOLS

Read the instruction manual.

Wear face mask and safety glasses.

Wear ear defenders.

Do not abandon into the environment.

Keep out of the reach of children.

Warning!

Rated wattage input.

Net product weight.

Class II construction (Double insulated).

WEEE – Waste Electrical & Electronic Equipment.

Do not dispose of Waste Electrical & Electronic Equipment in with domestic rubbish.

Continuous A-Weighted Sound Pressure Level.

UK Conformity Assessed.

European conformity.

Disc diameter.

No-load speed (revolutions per minute).

Spindle thread.

Bore size.

Electrical power supply cable length.

– 21 –

CONTACTS

Draper Tools Limited

UK: Hursley Road, Chandler’s Ford, Eastleigh,

Hampshire. SO53 1YF. U.K.

EU: Oude Graaf 8,

6002 NL, Weert (NL).

Help Line: (023) 8049 4344

Sales Desk: (023) 8049 4333

Internet: drapertools.com

E-mail: sales@drapertools.com

General Enquiries: (023) 8026 6355

Service/Warranty Repair Agent:

For aftersales servicing or warranty repairs, please contact the

Draper Tools Help Line for details of an agent in your local area.

YOUR DRAPER STOCKIST

TACH1122

No part of this publication may be reproduced, stored in a retrieval system or transmitted in any form or by any means, electronic, mechanical photocopying, recording or otherwise without prior permission in writing from Draper Tools Ltd.

Draper Tools 56493 Instructions

Specifications and Main Features

Frequently Asked Questions

User Manual