12/24V
BATTERY
CHARGER
52965, 52985, 53000, 53007
Stock No.52985 shown
These instructions accompanying the product are the original instructions. This document is part of the product, keep
it for the life of the product passing it on to any subsequent holder of the product. Read all these instructions before
assembling, operating or maintaining this product.
This manual has been compiled by Draper Tools describing the purpose for which the product has been designed,
and contains all the necessary information to ensure its correct and safe use. By following all the general safety
instructions contained in this manual, it will ensure both product and operator safety, together with longer life of the
product itself.
All photographs and drawings in this manual are supplied by Draper Tools to help illustrate the operation of the
product.
Whilst every effort has been made to ensure the accuracy of information contained in this manual, the Draper Tools
policy of continuous improvement determines the right to make modifications without prior warning.
1. TITLE PAGE
1.1 INTRODUCTION:
USER MANUAL FOR: 12/24V Battery Charger
Stock No: 52965, 52985, 53000, 53007
Part No: BCD18A, BCD30A, BCD40A, BCD50A
1.2 REVISIONS:
Date first published August 2020.
As our user manuals are continually updated, users should make
sure that they use the very latest version.
Downloads are available from: http://drapertools.com/manuals
Draper Tools Limited
Hursley Road
Chandler’s Ford
Eastleigh
Hampshire
SO53 1YF
UK
Website: drapertools.com
Product Help Line: +44 (0) 23 8049 4344
General Fax: +44 (0) 23 8026 0784
1.3 UNDERSTANDING THIS MANUALS SAFETY CONTENT:
Warning! – Information that draws attention to the risk of injury or death.
Important – Information that draws attention to the risk of damage to the product or surroundings.
1.4 COPYRIGHT © NOTICE:
Copyright © Draper Tools Limited.
Permission is granted to reproduce this publication for personal and educational use only.
Commercial copying, redistribution, hiring or lending is prohibited.
No part of this publication may be stored in a retrieval system or transmitted in any other form or
means without written permission from Draper Tools Limited.
In all cases this copyright notice must remain intact.
– 2 –
2. CONTENTS
2.1 TABLE OF CONTENTS
1. TITLE PAGE
1.1 INTRODUCTION: ......................................................................................................... 2
1.2 REVISIONS: ................................................................................................................. 2
1.3 UNDERSTANDING THIS MANUALS SAFETY CONTENT: ......................................... 2
1.4 COPYRIGHT © NOTICE: ............................................................................................. 2
2. CONTENTS
2.1 TABLE OF CONTENTS ...............................................................................................3
3. WARRANTY
3.1 WARRANTY ................................................................................................................. 4
4. INTRODUCTION
4.1 SCOPE ......................................................................................................................... 5
4.2 SPECIFICATION .......................................................................................................... 5
4.3 HANDLING AND STORAGE ........................................................................................5
5. HEALTH AND SAFETY INFORMATION
5.1 GENERAL SAFETY INSTRUCTIONS FOR POWER TOOL USE ............................... 6
5.2 ADDITIONAL SAFETY INSTRUCTIONS FOR BATTERY CHARGERS ...................... 7
5.3 RESIDUAL RISK .......................................................................................................... 8
5.4 CONNECTION TO THE POWER SUPPLY.................................................................. 8
6. TECHNICAL DESCRIPTION
6.1 IDENTIFICATION ......................................................................................................... 9
7. UNPACKING AND CHECKING
7.1 PACKAGING .............................................................................................................. 10
8
. OPERATION
8.1 BEFORE CHARGING YOUR BATTERY ................................................................... 11
8.2 MAINTENANCE TYPE BATTERY ............................................................................. 11
8.3 CONNECTING THE CHARGER TO THE BATTERY ................................................. 11
8.4 CHARGING SEQUENCE ........................................................................................... 11
9. MAINTENANCE AND TROUBLESHOOTING
9.1 MAINTENANCE AND STORAGE .............................................................................. 12
9.2 TROUBLESHOOTING GUIDE ................................................................................... 12
10. EXPLANATION OF SYMBOLS
10.1 EXPLANATION OF SYMBOLS .................................................................................. 13
11. DISPOSAL
11.1 DISPOSAL ................................................................................................................. 14
– 3 –
3. WARRANTY
3.1 WARRANTY
Draper tools have been carefully tested and inspected before shipment and are guaranteed to be
free from defective materials and workmanship.
Should the tool develop a fault, please return the complete tool to your nearest distributor or
contact:
Draper Tools Limited, Chandler’s Ford, Eastleigh, Hampshire, SO53 1YF. England.
Telephone Sales Desk: +44 (0) 8049 4333 or Product Help Line +44 (0) 23 8049 4344.
A proof of purchase must be provided with the tool.
If upon inspection it is found that the fault occurring is due to defective materials or workmanship,
repairs will be carried out free of charge. This warranty period covering labour is 12 months from
the date of purchase except where tools are hired out when the warranty period is 90 days from
the date of purchase. The warranty is extended to 24 months for parts only. This warranty does not
apply to any consumable parts, any type of battery or normal wear and tear, nor does it cover any
damage caused by misuse, careless or unsafe handling, alterations, accidents, or repairs
attempted or made by any personnel other than the authorised Draper warranty repair agent.
Note: If the tool is found not to be within the terms of warranty, repairs and carriage charges will
be quoted and made accordingly.
This warranty applies in lieu of any other warranty expressed or implied and variations of its terms
are not authorised.
Your Draper warranty is not effective unless you can produce upon request a dated receipt or
invoice to verify your proof of purchase within the warranty period.
Please note that this warranty is an additional benefit and does not affect your statutory rights.
Draper Tools Limited.
– 4 –
4. INTRODUCTION
4.1 SCOPE
This manual is intended to give the user an overview of the function and controls of this product to
aid its safe and effective use. Any application other than that it was intended for, is considered
misuse.
4.2 SPECIFICATION
Stock No:. .................52965 ........................ 52985 ........................ 53000 ............................... 53007
Part No:. .................BCD18A ....................BCD30A .....................BCD40A ......................... BCD50A
Rated input:
Rated voltage ...230V ..........................230V .......................... 230V ................................. 230V
Rated
frequency ..........50Hz ..........................50Hz .......................... 50Hz ................................. 50Hz
Power .............. 310W ......................... 480W..........................660W ................................ 730W
Rated output:
Rated voltage . 12/24V ....................... 12/24V ....................... 12/24V ............................. 12/24V
Current ..........10 – 14A ....................16 – 20A .................... 20 – 25A.........................25 – 30A
Battery amperage
range: ...................60 – 200Ah ................90 – 250Ah ............... 100 – 300Ah ............... 120 – 350Ah
Suitable
battery types: ..... Lead acid (Pb) ........... Lead acid (Pb)............Lead acid (Pb) ........... Lead acid (Pb)
Weight
(machine only): ......... 6.2kg ......................... 8.1kg ...........................10kg ................................11.5kg
4.3 HANDLING AND STORAGE
− Care must be taken when handling this product.
• Dropping this power tool could have an effect on its accuracy and could also result in
personal injury. This product is not a toy and must be respected.
− Environmental conditions can have a detrimental effect on this product if neglected.
• Exposure to damp air can gradually corrode components. If the product is unprotected from
dust and debris, components will become clogged.
• If not cleaned and maintained correctly or regularly, the machine will not perform at its best.
– 5 –
5. HEALTH AND SAFETY INFORMATION
5.1 GENERAL SAFETY INSTRUCTIONS FOR POWER TOOL USE
When using any type of power tool there are steps that should be taken to make sure that you, as
the user, remain safe.
Common sense and a respect for the tool will help reduce the risk of injury.
Read the instruction manual fully. Do not attempt any operation until you have read and
understood this manual.
Most important you must know how to safely start and stop this machine, especially in an
emergency.
Keep the work area tidy and clean. Attempting to clear clutter from around the machine during
use will reduce your concentration. Mess on the floor creates a trip hazard. Any liquid spilt on the
floor could result in you slipping.
Find a suitable location. If the machine is bench mounted, the location should provide good
natural light or artificial lighting as a replacement. Avoid damp and dust locations as it will have a
negative effect on the machine’s performance. If the machine is portable do not expose the tool to
rain. In all cases do not operate power tools near any flammable materials.
Keep bystanders away. Children, onlookers and passers by must be restricted from entering the
work area for their own protection. The barrier must extend a suitable distance from the tool user.
Unplug and house all power tools that are not in use. A power tool should never be left unattended
while connected to the power supply. They must be housed in a suitable location, away locked up
and from children. This includes battery chargers.
Do not overload or misuse the tool. All tools are designed for a purpose and are limited to what
they are capable of doing. Do not attempt to use a power tool (or adapt it in any way) for an
application it is not designed for. Select a tool appropriate for the size of the job. Overloading a tool
will result in tool failure and user injury. This covers the use of accessories.
Dress properly. Loose clothing, long hair and jewellery are all dangerous because they can
become entangled in moving machinery. This can also result in parts of body being pulled into the
machine. Clothing should be close fitted, with any long hair tired back and jewellery and neck ties
removed. Footwear must be fully enclosed and have a non-slip sole.
Wear personal protective equipment (PPE). Dust, noise, vibration and swarf can all be
dangerous if not suitably protected against. If the work involving the power tool creates dust or
fumes wear a dust mask. Vibration to the hand, caused by operating some tools for longer periods
must be protected against. Wear vibration reducing gloves and allow long breaks between uses.
Protect against dust and swarf by wearing approved safety goggles or a face shield. These are
some of the more common hazards and preventions, however, always find out what hazards are
associated with the machine/work process and wear the most suitable protective equipment
available.
Do not breathe contaminated air. If the work creates dust or fumes connect the machine (if
possible) to an extraction system either locally or remotely. Working outdoors can also help if
possible.
Move the machine as instructed. If the machine is hand held, do not carry it by the power supply
cable. If the product is heavy, employ a second or third person to help move it safely or use a
mechanical device. Always refer to the instructions for the correct method.
Do not overreach. Extending your body too far can result in a loss of balance and you falling. This
could be from a height or onto a machine and will result in injury.
Maintain your tools correctly. A well maintained tool will do the job safely. Replace any damaged
or missing parts immediately with original parts from the manufacturer. As applicable, keep blades
sharp, moving parts clean, oiled or greased, handles clean, and emergency devices working.
Wait for the machine to stop. Unless the machine is fitted with a safety brake, some parts may
continue to move due to momentum. Wait for all parts to stop, then unplug it from the power supply
– 6 –
5. HEALTH AND SAFETY INFORMATION
before making any adjustments, carrying out maintenance operations or just finishing using the
tool.
Remove and check setting tools. Some machinery requires the use of additional tools or keys to
set, load or adjust the power tool. Before starting the power tool always check to make certain they
have been removed and are safely away from the machine.
Prevent unintentional starting. Before plugging any machine in to the power supply, make sure
the switch is in the OFF position. If the machine is portable, do not hold the machine near the
switch and take care when putting the machine down, that nothing can operate the switch.
Carefully select an extension lead. Some machines are not suitable for use with extension
leads. If the tool is designed for use outdoors, use an extension lead also suitable for that
environment. When using an extended lead, select one capable of handling the current (amps)
drawn by the machine in use. Fully extend the lead regardless of the distance between the power
supply and the tool. Excess current (amps) and a coiled extension lead will both cause the cable to
heat up and can result in fire.
Concentrate and stay alert. Distractions are likely to cause an accident. Never operate a power
tool if you are under the influence of drugs (prescription or otherwise), including alcohol or if you
are feeling tired. Being disorientated will result in an accident.
Have this tool repaired by a qualified person. This tool is designed to conform to the relevant
international and local standards and as such should be maintained and repaired by someone
qualified, using only original parts supplied by the manufacturer. This will ensure the tool remains
safe to use.
5.2 ADDITIONAL SAFETY INSTRUCTIONS FOR BATTERY CHARGERS
Warning! Explosive gases. When a battery is charged it can produce hydrogen gas which is
explosive. Charging should be carried out in a well ventillated area and away from sources of heat
flames and sparks.
Indoor use only. This charger must not be used outside in rain or snow conditions.
Disconnect the mains cable. Before making or breaking the connection to the battery terminals,
remove the plug from the power supply.
Connect the charger carefully. Make sure the red clamp is attached to the battery positive
terminal. The black clamp attaches to the negative. Do not reverse the clamps or allow them to
touch each other.
Refer to the vehicle manufacturers information. Follow these instructions fully to make sure no
damage occurs to the vehicle or it’s equipment.
Do not cover the charger. Allow air to the charger as it will overheat. The charger is equipped
with a time-lag fuse inside. Over-heating will trip the fuse to prevent damage and will not reset until
sufficently cooled.
Do not use the charger within the vehicle. Stand it on a level firm surface to prevent damage to
the charger or vehicle.
Do not tamper with this product. Repairs and maintenance must be carried out by an authorized
service agent. Only use genuine Draper spare parts. Do not modify this product in any way.
Wear approved safety goggles (not safety glasses) and latex/nitrile gloves. Before charging a
maintenance type battery the electrolyte (battery acid) must be filled to the maximum marked
levels. Never use tap water. Distilled water or electrolyte must be used.
Never attempt to charge non-rechargeable batteries. Only charge lead acid batteries within the
voltage and amp hour capacities of the charger.
Never attempt to charge a frozen battery.
Never attempt to charge a damaged or distorted battery.
Keep out of the reach of children.
– 7 –
5. HEALTH AND SAFETY INFORMATION
The battery terminal not connected to the chassis has to be connected first. The other connection
is to be made to the chassis, remove from the battery and fuel line. The battery charger is then to
be connected to the mains.
5.3 RESIDUAL RISK
Important: Although the safety instructions and operating manuals for our tools contain extensive
instructions of safe working with power tools, every power tool involves a certain residual risk
which can not be completely excluded by safety mechanisms. Power tools must therefore always
be operated with caution!
5.4 CONNECTION TO THE POWER SUPPLY
Caution: Risk of electric shock. Do not open.
This appliance is supplied with an approved plug and cable for your safety. The value of the fuse
fitted is marked on the pin face of the plug. Should the fuse need replacing, ensure the substitute
is of the correct rating, approved to BS1362 and ASTA or BS Kite marked.
ASTA
BSI
Make sure the power supply information on the machine’s rating plate are compatible with the
power supply you intend to connect it to.
If a replacement plug is to be fitted this must be carried out by a qualified electrician.
The damaged or incomplete plug, when cut from the cable shall be disabled to prevent connection
to a live electrical outlet.
This appliance is Class I
on the rating label and compatible with the plug fitted.
If an extension lead is required, use an approved and compatible lead rated for this appliance.
Follow all the instruction supplied with the extension lead.
†
Earthed: This product requires an earth connection to protect against electric shock from
accessible conductive parts in the event of a failure of the basic insulation.
Important: If using an extension lead, follow the instructions that came with your lead regarding
maximum load while cable is wound. If in doubt, ensure that the entire cable is unwound. Using a
coiled extension lead will generate heat which could melt the lead and cause a fire.
† and is designed for connection to a power supply matching that detailed
– 8 –
6. TECHNICAL DESCRIPTION
6.1 IDENTIFICATION
(10)
(9)
(7)
(8)
(5)
(1)
(2)(6) (3) (4)
Stock No.52985 shown
(1) Carry handle.
(2) Input fuse.
(3) Power boost switch.
(4) Ventilation grilles.
(5) Mains plug and cable.
(6) 12/24V Selection switch.
(7) Output fuse.
(8) Ammeter – output charge current.
(9) Positive (Red) clamp.
(10) Negative (Black) clamp.
– 9 –
7. UNPACKING AND CHECKING
7.1 PACKAGING
Carefully remove the product from the packaging and examine it for any sign of damage that may
have happened during shipping. Lay the contents out and check them against the parts shown
below. If any part is damaged or missing, please contact the Draper Help Line (the telephone
number appears on the Title page) and do not attempt to use the product.
The packaging material should be retained at least during the warranty period, in case the
machine needs to be returned for repair.
Warning!
− Some of the packaging materials used may be harmful to children. Do not leave any of these
materials in the reach of children.
− If any of the packaging is to be thrown away, make sure they are disposed of correctly,
according to local regulations.
– 10 –
8. OPERATION
8.1 BEFORE CHARGING YOUR BATTERY
We recommend that the battery is disconnected from the vehicle, this will avoid any possible
damage to the alternator.
Loss of codes for audio and security etc, can be prevented by connecting a memory saving
device, or similar. Visit drapertools.com for our complete range of automotive products for further
information. Check that the voltage of the battery matches that of the charger.
8.2 MAINTENANCE TYPE BATTERY
Maintenance batteries have caps to access the chambers containing the plates and the
electrolyte. For a battery to function correctly and to ensure its working life, the level of the
electrolyte must be kept up to the maximum mark inside the chambers. This is particularly
important before charging. When topping up it is virtally important that eye protection and rubber
gloves are worn. It is necessary to maintain the electrolyte levels with distilled water, never use tap
water. When adjusted, the caps should remain off through out the charging process.
8.3 CONNECTING THE CHARGER TO THE BATTERY
Before connecting the battery charger to the battery ensure that the charger and battery are on a
level surface. If the battery has cell filler caps loosen or remove them to assist the escape of
charging gases.
If the battery is maintenance type, see above section: 8.2 MAINTENANCE TYPE BATTERY.
i. Adjust the12V/24V switch (6) to the appropriate setting.
ii. Connect the red positive lead (9) to the battery positive (+) terminal.
iii. Connect the black negative lead (10) to the battery negative (-) terminal.
Warning! Double check the polarity connection before proceeding. Incorrectly setting 24V for a
12V battery will result in damage.
8.4 CHARGING SEQUENCE
During the charging process the battery voltage must be continually monitored and the charging
output current adjusted.
i To begin charging set the power boost switch (3) to MIN.
ii Connect the mains supply.
iii Monitor the battery voltage with a suitable meter. When the voltage of the charging
battery reaches 12V (or 24V accordingly) switch the power boost switch (3) to MAX.
Warning! Switching to boost too soon can cause excessive charge current and the fuse
will blow.
iv. When the battery reaches a full charge the input current will reduce to zero on the
ammeter (8). Switch the charger off.
v. Disconnect the mains supply before following Section 8.3 in the reverse order.
– 11 –
9. MAINTENANCE AND TROUBLESHOOTING
9.1 MAINTENANCE AND STORAGE
After use, the machine should be cleaned of any dirt or grease before coiling up the leads and
storing in a dry, clean environment, out of the reach of children.
9.2 TROUBLESHOOTING GUIDE
Remove the plug from the power supply before carrying out any adjustment, servicing or
maintenance.
Problem Possible Cause Remedy
No power light when
switching on (before use).
No power light whilst
switched on (during use).
Power light with no output
current.
− Blown fuse. − Check and replace with
− Overheating caused time
delay fuse to activate
− Over-current fuse blown − Check fuse on front panel
an identical fuse.
− Switch off and allow time
for the charger to cool.
The fuse will re-set itself.
and replace.
− Check connection polarity.
– 12 –
10. EXPLANATION OF SYMBOLS
10.1 EXPLANATION OF SYMBOLS
Read the instruction manual.
Warning!
Do not use near naked flames.
Warning! Risk of explosive
gases.
Do not abandon into the
environment.
Protect from rain.
Protect from sunlight.
Reverse polarity protection.
Class1 (earthed).
WEEE –
Waste Electrical & Electronic Equipment.
Do not dispose of Waste Electrical & Electronic
Equipment in with domestic rubbish.
– 13 –
11. DISPOSAL
11.1 DISPOSAL
– At the end of the machine’s working life, or when it can no longer be repaired, ensure that it is
disposed of according to national regulations.
– Contact your local authority for details of collection schemes in your area.
In all circumstances:
• Do not dispose of power tools with domestic waste.
• Do not incinerate.
• Do not dispose of WEEE* as unsorted municipal waste.
* Waste Electrical & Electronic Equipment.
– 14 –
NOTES
– 15 –
CONTACTS
Draper Tools Limited, Hursley Road,
Chandler’s Ford, Eastleigh, Hampshire. SO53 1YF. U.K.
Help Line: (023) 8049 4344
Sales Desk: (023) 8049 4333
Internet: drapertools.com
E-mail: sales@drapertools.com
General Enquiries: (023) 8026 6355
Service/Warranty Repair Agent:
For aftersales servicing or warranty repairs, please contact the
Draper Tools Help Line for details of an agent in your local area.
YOUR DRAPER STOCKIST
RDCH0920
©Published by Draper Tools Limited.
No part of this publication may be reproduced, stored in a retrieval system or transmitted in any form or by any means,
electronic, mechanical photocopying, recording or otherwise without prior permission in writing from Draper Tools Ltd.
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