Draper Tools 23420 Instructions

23420

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These instructions accompanying the product are the original instructions. This document is part of the product,
keep it for the life of the product passing it on to any subsequent holder of the product. Read all these instructions
before assembling, operating or maintaining this product.

This manual has been compiled by Draper Tools describing the purpose for which the product has been designed,
and contains all the necessary information to ensure its correct and safe use. By following all the general safety
instructions contained in this manual, it will ensure both product and operator safety, together with longer life of the
product itself.

All photographs and drawings in this manual are supplied by Draper Tools to help illustrate the operation of the
product.

Whilst every effort has been made to ensure the accuracy of information contained in this manual, the Draper
Tools policy of continuous improvement determines the right to make modifications without prior warning.

1. INTRODUCTION

1.1 SCOPE

Part of our Expert range, this product is intended for
trade use with the quality & features to meet and exceed
the expectations of the most demanding user. Any
application other than that it was intended for, is
considered misuse.

This product is not a toy and must not be used by
children or any person with reduced physical, sensory or
mental capabilities or lack of experience and knowledge,
or people unfamiliar with these instructions.

Local regulations may restrict the age of the operator.

1.2 UNDERSTANDING THIS MANUALS
SAFETY CONTENT:

IMPORTANT: For detailed and concise instructions on
the correct use of this kit, refer to the vehicle
manufacturer’s manual.

Warning! Do not over pressurize the system, as
excessive pressure may cause failure of the radiator,
hoses etc.

2. UNPACKING AND
CHECKING

3. Attach the quick-coupling connector (1) onto the

male tailpiece of the adaptor fitted to the radiator.

4. Depress the hand pump handle (2) and check the
reading indicated on the pressure gauge (3). Ideal
readings should range between 12-15PSI (always
check relevant manufacturer’s manual), if the
pressure level is below this range or the pressure
drops during testing, a leak in the coolant system
(radiator, hose, etc.) is the most likely source of the
problem.

5. Once the test is complete, release the air pressure
by depressing the quick release valve (4).
Disconnect the quick-coupling connector (1) and
adaptor assembly and replace the radiator filler cap
securely.

2.1 PACKAGING

Carefully remove the product from the packaging and
examine it for any sign of damage. Check contents
against the parts shown in Fig A. If any part is damaged
or missing, please contact the Draper Help Line (see
warranty). Do not attempt to use the product!

The packaging material should be retained during the
warranty period, in case the product needs to be
returned for repair.

Warning!

• Some of the packaging materials may be harmful to
children. Do not leave any of these materials in
reach of children.

• If any of the packaging is to be thrown away, make
sure they are disposed of correctly, according to local
regulations.

3. TESTING

3.1 MANUAL PRESSURE TESTING

INSTRUCTIONS - FIG.1

1. Carefully undo and remove the radiator or expansion
tank pressure cap (use a cloth or gloves and arm
protection if the radiator cap is known to be hot).

2. Select the correct adaptor and configuration of the
stationary seat accessories and ensure it is securely
fitted to the filler neck of the radiator or expansion
tank.

FIG.

1

3.2 USING KIT WITH COMPRESSED
AIR LINE

Warning!

Input air pressure must be set to below 25psi on
compressed air line BEFORE connecting to cooling
system. Failure to do so will cause damage to the
system and danger to the user.

- Proceed as in steps 1-4 of manual testing.

- Ensure air tap (5) is in closed position (right angle to

coupling).

- Connect compressed air line to air inlet (6).

- Connect to adaptor using quick-coupling (1).

- Slowly open air tap (5) until air pressure gauge (3)

shows the required test pressure (always check
relevant manufacturer’s manual).

- Once the test is complete, completely close air tap

(5), disconnect compressed air line (6) then
carefully re-open air tap (5) to release stored
pressure and remove from cooling system. Finally,
replace the cap securely.

– 2 –– 3

4. IDENTIFICATION – FIG.A

(6)

(2)

(3)

(5)

(1)

(1) Quick-coupling.
(2) Hand pump handle.
(3) Pressure gauge.
(4) Depressurisation pin.
(5) Air tap.
(6) Compressed air connection.

FIG.A

5. ADAPTORS AND ACCESSORIES

Adaptor 1

Mercedes Benz, for 60mm
external cap thread.

Adaptor 2

Audi (new A4, A5, A6) for
62mm internal threaded cap.

Adaptor 3

Vauxhall/Opel, Ford universal
for 48mm external cap thread.

(3)

(4)

Note: For details of our full range of accessories
and consumables, please visit drapertools.com

Adaptor 4

BMW for 57mm internal cap
thread.

Adaptor 5

BMW for 49mm external cap
thread.

Adaptor 6

Volvo, Citroen, Fiat, Renault,
Peugeot universal for 45mm
external cap thread.

Adaptor 11

Adaptor pin for adaptor 8 with
27mm diameter base for main
Japanese & European
vehicles.

Adaptor 16

Mitsubishi/Ford/Nissan/Mazda
sprung clamp - 44mm.

Adaptor 7

Audi/VW universal for 43mm
external cap thread.

Adaptor 12

Universal cap adaptor. Universal cap adaptor. U-piece stainless steel cap

Adaptor 17

Ford - for use with adaptors 9,
10, 11 - 52mm external cap
thread.

Adaptor 8

Universal adjustable sprung
adaptor seat.

Adaptor 13

Adaptor 18

Ford - for use with adaptors 9,
10, 11 - 56mm for standard
lug cap.

Adaptor 9

Adaptor pin for adaptor 8 with
50mm diameter base for main
Japanese & European
vehicles.

Adaptor 14

clamp.

Adaptor 19

Mercedes Benz for 50mm
external cap thread.

–

Adaptor 10

Adaptor pin for adaptor 8 with
35mm diameter base for main
Japanese & European
vehicles.

Adaptor 15

Honda/Toyota sprung clamp
cap - 42mm.

Adaptor 20

Ford - for 49mm external cap
thread.

Adaptor 21

Adaptor for Ford (after 2010)
pressure caps

Adaptor 23

Adaptor for Mitsubishi, Ford,
Nissan and Mazda pressure
caps.

Adaptor 25

Adaptor for Renault, Audi and
VW pressure caps.

Adaptor 27

Adaptor for Opel, VW and
Ford pressure caps.

Adaptor 29

Adaptor for BMW pressure
caps.

Configuration of
universal adjustable
seats for European
cars.

Adaptor 22

Adaptor for Toyota and Honda
pressure caps.

Adaptor 24

Adaptor for Nippon and Hino
pressure caps.

Adaptor 26

Adaptor for Volvo, Citroen,
Renault, Fiat and Peugeot
pressure caps.

Adaptor 28

Adaptor for Volvo and Renault
pressure caps.

Adaptor 30

Adaptor for Mercedes
pressure caps.

Configuration of
universal adjustable
seats for Japanese
cars.

6. MAINTENANCE

6.2 MAINTENANCE

Regular inspection and cleaning reduces the necessity
for maintenance operations and will keep your tool in
good working condition.

Do not use solvents or fuels to clean the product. When
not in use, store the product in a safe, dry place.

7. WARRANTY

7.1 WARRANTY

Draper tools have been carefully tested and inspected
before shipment and are guaranteed to be free from
defective materials and workmanship.

Should the tool develop a fault, please return the
complete tool to your nearest distributor or contact:

Draper Tools Limited, Chandler’s Ford, Eastleigh,
Hampshire, SO53 1YF. England.

Telephone Sales Desk: [phone] or:

Product Helpline [phone].

A proof of purchase must be provided.

If upon inspection it is found that the fault occurring is
due to defective materials or workmanship, repairs will
be carried out free of charge. This warranty period
covering labour is 12 months from the date of purchase
except where tools are hired out when the warranty
period is 90 days from the date of purchase. This
warranty does not apply to any consumable parts, any
type of battery or normal wear and tear, nor does it
cover any damage caused by misuse, careless or
unsafe handling, alterations, accidents, or repairs
attempted or made by any personnel other than the
authorised Draper warranty repair agent.

Note: If the tool is found not to be within the terms of
warranty, repairs and carriage charges will be quoted
and made accordingly.

This warranty applies in lieu of any other warranty
expressed or implied and variations of its terms are not
authorised.

Your Draper warranty is not effective unless you can
produce upon request a dated receipt or invoice to verify
your proof of purchase within the warranty period.

Please note that this warranty is an additional benefit
and does not affect your statutory rights.

Draper Tools Limited.

8. DISPOSAL

8.1 DISPOSAL

– At the end of the machine’s working life, or when it

can no longer be repaired, ensure that it is disposed
of according to national regulations.

– 4 –