Draper Tools 82631, 21744, 21723, 21721, 21715 Instructions

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Original Instructions
Version 1 – February 2022
EN
METRIC THREAD REPAIR KIT
21714, 21715, 21721, 8263 1, 21723, 21744, 03711
Stock No. Part No. Tap size
21714 DHCK-A M5 x 0.8mm 5.2 2 20 21715 DHCK-A M6 x 1.0mm 6.2 2 20 21721 DHCK-A M8 x 1.25mm 8.3 2 20 82631 DHCK-A M9 x 1.25mm 9.3 2 20 21723 DHCK-A M10 x 1.5mm 10.3 2 10 21744 DHCK-A M12 x 1.75mm 12.4 2 10 03711 DHCK-A M14 x 1.25mm 14.3 2 10
Drill bit size (mm)
1. Health and Safety
•  Inspect t he product thoroughly for
•  ALWAYS wear eye protection.
(C)
(E)
A. 1 x HSS drill bit B. 1 x HSS
tapping tool C. 1 x Hex key D. 1 x Insert tool
Read this manual in full before attempting to use this product and retain it for later use. Always use the latest version of the manual.
(B)
(A)
E. 1 x Lug
breaking tool F. Thread inserts G. 1 x Case
• This manual is supplied as a guide only.
(G)
(F)
(D)
•  Keep the work area clean and well lit,
• Secure the workpiece during operation.
WARNING! This product requires the use of additional tools (not supplied). Read and adhere to all Health and Safety information and operating instructions associated with the chosen tools before use.
Hex key size (mm)
Thread inserts included
Information
damage before every use; DO NOT use it if it is damaged.
 − Assess any other precautions that must be taken before use with each
specic workpiece.
 − Where the workpiece is par t of a larger
tool or machine, refer to the manufacturer’s manual for the correct procedure for use.
with bystanders at a safe distance.
2. Operating Instructions
1. Drill out the damaged thread using the appropriate drill bit (A) (supplied) – Fig. 1.
Important: Some xings may need to be
removed by a specialist engineer. Draper Tools accepts no responsibility for the
incorrect removal of broken xings and
fasteners.
2. Use a thread gauge (not supplied) to ensure that the thread and pitch of the new fastener are compatible with the thread insert (F) – Fig. 2.
3. Fix the tapping tool (B) into a tap wrench (not supplied) and cut a new thread into the cleared hole – Fig. 3. Important: Use of an appropriate cutting oil is recommended. Clear the tapping tool of chips after use.
4. Use the adjustable ring of the insert tool (D) to set the depth at which the thread insert will be positioned and use the hex key (C) to lock it in place – Fig. 4. Important: When inserted, the thread insert should be positioned roughly a half-turn below the surface.
5. With the thread insert tang positioned at the bottom, push the insert tool through the top of the thread insert and locate the tang in the tang slot.
6. With the insert tool at the correct angle, wind the thread insert into the hole using light downward pressure until the set depth is reached and then remove the insert tool – Fig. 5. CAUTION! DO NOT work against the direction of the thread as this may damage the insert tang.
7. Position the lug breaking tool (E) above the insert thread tang and strike it to break the tang – Fig. 6.
3. Care and Disposal
•  Clean all par ts of the product before and after each use, and before storing.
•  Do not use damaged or defecti ve tools with this product.
•  Store the product in a clean and dry location, out of reach of children.
At the end of its working life, or when it can no longer be repaired, dispose of this product according to local regulations.
Wear eye and face protection
Copyright © Draper Tools Limited
Fig. 1
Fig. 4
Helpline: +44 (0) 23 8049 4344 Sales Desk: +44 (0) 23 8049 4333
General Enquiries: +44 (0) 23 8026 6355 Website: drapertools.com
Draper Tools Limited, Hursley Road, Chandler’s Ford, Eastleigh, Hampshire, SO53 1YF, UK
Fig. 2
Fig. 5
Email: sales@drapertools.com
Fig. 3
Fig. 6
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