Draper Tools 19099 Instructions

APPLICATION GUIDE FOR:

ENGINE

TIMING KIT

19099



BRITISH

MADE

This document is part of the product, keep it for the life of the product passing it on to any subsequent holder of
the product. Read all information before operating product.

This guide has been compiled by Draper Tools describing the purpose for which the product has been designed,
and contains necessary information to ensure its correct and safe use. By following the information contained in
this guide, it will ensure both product and operator safety, together with longer life of the product itself.

AlI photographs and drawings in this guide are supplied by Draper Tools to help illustrate the operation of the
product.

Whilst every effort has been made to ensure the accuracy of information contained in this guide, the Draper
Tools policy of continuous improvement determines the right to make modifications without prior warning.

1. TITLE PAGE

1.1 INTRODUCTION:

USER GUIDE FOR: Engine Timing Kit
Stock No: 19099
Part No: ETK230

1.2 REVISIONS:

Date first published June 2018.

As our user manuals are continually updated, users should make sure that they use
the very latest version.

Downloads are available from: http://drapertools.com

Draper Tools Limited
Hursley Road
Chandler’s Ford
Eastleigh
Hampshire
SO53 1YF
UK

Website: drapertools.com
Product Helpline: [phone]
General Fax: [phone]

1.3 UNDERSTANDING THIS GUIDES SAFETY CONTENT:

WARNING! – Information that draws attention to the risk of injury or death.
CAUTION! – Information that draws attention to the risk of damage to the product or

surroundings.

1.4 COPYRIGHT © NOTICE:

Copyright © Draper Tools Limited.
Permission is granted to reproduce this publication for personal and educational use

only. Commercial copying, redistribution, hiring or lending is prohibited.
No part of this publication may be stored in a retrieval system or transmitted in any

other form or means without written permission from Draper Tools Limited.

In all cases this copyright notice must remain intact.

- 2 -

2. CONTENTS

1. TITLE PAGE

1.1 INTRODUCTION.......................................................................................................... 2

1.2 REVISION HISTORY .................................................................................................. 2

1.3 UNDERSTANDING THIS GUIDE ................................................................................. 2

1.4 COPYRIGHT NOTICE .................................................................................................2

2. CONTENTS

2.1 CONTENTS .................................................................................................................... 3

3. GUARANTEE

3.1 GUARANTEE ............................................................................................................... 4

4. GENERAL PRODUCT INFORMATION

4.1 GENERAL PRODUCT INFORMATION ....................................................................... 5

5. HEALTH AND SAFETY INFORMATION

5.1 GENERAL SAFETY INSTRUCTIONS FOR USE

Personal safety ........................................................................................................... 6

6. CONTENTS

6.1 PARTS DRAWING AND LISTING............................................................................... 7

7. APPLICATION

7.1 PRODUCT APPLICATION AND COMPATIBILITY LISTING ...................................... 8

8. PREPARATION

8.1 ADVISORIES BEFORE USE ...................................................................................... 9

9. PROCEDURE AND APPLICATION GUIDE

9.1 APPLICATION GUIDANCE ................................................................................... 10-12

10. EXPLANATION OF SYMBOLS

10.1 EXPLANATION OF SYMBOLS ..................................................................................13

- 3 -

3. GUARANTEE

3.1 GUARANTEE

Draper tools have been carefully tested and inspected before shipment and are guaranteed to be
free from defective materials and workmanship.

Should the tool develop a fault, please return the complete tool to your nearest distributor or
contact:

Draper Tools Limited, Chandler's Ford, Eastleigh, Hampshire, SO53 1YF. England.
Telephone Sales Desk: [phone] or:
Product Helpline [phone].

A proof of purchase must be provided.
If upon inspection it is found that the fault occurring is due to defective materials or workmanship,

repairs will be carried out free of charge. This guarantee period covering parts/labour is 12 months
from the date of purchase except where tools are hired out when the guarantee period is 90 days
from the date of purchase. This guarantee does not apply to normal wear and tear, nor does it
cover any damage caused by misuse, careless or unsafe handling, alterations, accidents, or
repairs attempted or made by any personnel other than the authorised Draper warranty repair
agent.

Note: If the tool is found not to be within the terms of warranty, repairs and carriage charges will be
quoted and made accordingly.

This guarantee applies in lieu of any other guarantee expressed or implied and variations of its
terms are not authorised.

Your Draper guarantee is not effective unless you can produce upon request a dated receipt or
invoice to verify your proof of purchase within the guarantee period.

Please note that this guarantee is an additional benefit and does not affect your statutory rights.

Draper Tools Limited.

- 4 -

4. GENERAL PRODUCT INFORMATION

This product is designed to be used correctly and with care for the purpose for which it is intended.
No liability is accepted by Draper Tools Limited for incorrect use or application of any of our
products, and Draper Tools Limited cannot be held responsible for any damage to personnel,
property or equipment when using this product. Incorrect use will also invalidate any warranty.

The applications database and any instructional information provided has been designed to offer
general guidance for a particular product’s use and while all attention is given to the accuracy of
the data, no project should be attempted without referring first to the manufacturer’s technical
documentation (workshop or instruction manual) or the use of a recognised authority such as
Autodata.

It is our policy to continually improve our products and thus we reserve the right to alter
specifications and components without prior notice. It is the responsibility of the user to ensure the
suitability of the product and information prior to use.

- 5 -

5. HEALTH AND SAFETY INFORMATION

GENERAL SAFETY INSTRUCTIONS

Warning: Please read all safety warnings and all details carefully. Failure to follow the warnings

may result in serious injury or major component damage.
Important: Draper Tools recommends that this product should not be modified or used for any

application other than that for which it was designed.

Save all warnings and instructions for future reference.

1) Personal safety

a) Stay alert, watch what you are doing and use common sense when using this product.

Do not use this product while you are tired or under the influence of drugs, alcohol or any
medication. A moment of inattention while using this product may result in serious personal

injury.
b) Use personal protective equipment as necessary.
c) Check and remove any part of the product before turning/testing the engine. A part left

attached to a rotating part of the engine may result in personal injury or major component

damage.
d) Carefully clean the tool components after every use.
f) Keep the tool components safe and tidy.
g) Do not use this product for any purpose other than for which it is designed.

Warning! Some of the packaging materials used may be harmful to children. Do not leave any of
these materials in the reach of children.

If any of the packaging is to be thrown away, make sure it is disposed of correctly; according to
local regulations.

- 6 -

6. CONTENTS

I J

G

A

H

B

C

D

L

E

F

ITEM DESCRIPTION OEM STOCK No.

A 4mm Tensioner Pin E10347 04 35530

B 7mm Tensioner Pin E10347 07 35531

C Locking Pin T10115 35532

D
Timing Pin 3359

E Tensioning Tool T1008 35535

F Crankshaft Locking Tool T10050 35537

Injection Pump/Camshaft T20102

35533

K

M

N

G Crankshaft Locking Tool T10100 35538

H Tensioner Pin T10060 35539

I Tensioner Pulley Locking Pin T40098 35540

J Tensioner Pulley Locking Pin T10265 35542

K 6mm Ball End Hex Key T10264 35543

L 8mm Tensioner Pin E10347 08 35544

M Tensioner Lever
V.159

N Tensioner Lever
2287

- 7 -

T10020/

T10020/

35546

35547

7. APPLICATION

The 19099 has been developed as an engine timing kit for the vehicles listed below. Enables the
user to lock engines in the ‘timed’ position to safely remove and replace the camshaft drive
elements.

Used on the following Vehicles:
Audi A1/A1 Sportback 2010 - 2015
Audi A2 2000 - 2006
Audi A3 Cabrio 2008 - 2013
Audi A3/A3 Sportback 2001 - 2010
Audi A4 1999 - 2012
Audi A4 allroad 2009 - 2012
Audi A4 Cabrio 2005 - 2009
Audi A4 quattro 1999 - 2012
Audi A5 Cabriolet 2008 - 2012
Volkswagen Touran 2003 - 2015 Blue TDI CR
Volkswagen Beetle 2000 - 2015 TDI PD BlueMotion
Volkswagen Bora 1998 - 2005 TDI CR FR/Sport
Volkswagen Caddy 2003 - 2010 TDI PD FR
Volkswagen Eos 2006 - 2010 TDI PD vRS
Volkswagen Eos 2008 - 2010
Volkswagen Fox 2005 - 2011 TDI PD Ecomotive
Volkswagen Golf IV 1998 - 2006 TDI CR
Volkswagen Golf IV Estate 1999 - 2006 Ecomotive
Volkswagen Golf Plus 2005 - 2014 TDIe PD
Volkswagen Golf V 2003 - 2008 Freetrack
Volkswagen Golf V Estate 2007 - 2009 CR FR
Volkswagen Golf VI 2008 - 2013 GreenLine
Volkswagen Golf VI Cabrio 2011 - 2015 GreenLine II
Volkswagen Golf VI Estate 2009 - 2013 BlueMotion
Volkswagen Jetta 2005 - 2015 TDIe CR
Volkswagen Lupo 1999 - 2005 TDI PD
Volkswagen Passat 1998 - 2015 SDI
Volkswagen Passat CC 2008 - 2012 vRS TDI PD
Volkswagen Polo 1999 - 2014 TDI PD GreenLine
Volkswagen Scirocco 2008 - 2011
Volkswagen Sharan 1999 - 2010 vRS TDI CR
Volkswagen Tiguan 2007 - 2011 GTD CR
Volkswagen Transporter T5 2003 - 2010

Audi A5 Coupe 2009 - 2012
Audi A5 Sportback 2009 - 2012
Audi A6 1998 - 2011
Audi A6 quattro 2001 - 2005
Audi Q5 2008 - 2010
Audi TT 2008 - 2010
Seat Alhambra 1999 - 2010
Seat Altea/Altea XL 2004 - 2015
Seat Arosa 1999 - 2005
Seat Cordoba 2002 - 2009
Seat Exeo 2009 - 2012¬
Seat Ibiza 2002 - 2015
Seat Leon 2000 - 2013
Seat Toledo 2000 - 2009
Seat Toledo 2003 - 2015
Skoda Fabia/II 2000 - 2015
Skoda Octavia II 2004 - 2013
Skoda Octavia/Octavia -ur 2000 - 2010
Skoda Praktik 2007 - 2015
Skoda Rapid 2012 - 2015
Skoda Rapid Spaceback 2013 - 2015
Skoda Roomster 2006 OT 2015
Skoda Superb/II 2002 - 2015
Skoda Yeti 2009 - 2010
Skoda Yeti Outdoor 2013 - 2015

Engine Codes:

1.2cc
ANY, AYZ

1.4cc
AMF, ATL, BAY, BHC, BMS, BNM, BNV, BWB

1.6cc
CAYB, CAYC, CAYA

1.9cc
AJM, ANU, ARL, ASZ, ATD, ATJ, AUY, AVB, AVF, AVQ, AWX, AXR, AXB, AXC, BJB, BKC, BKE,
BLS, BLT, BMT, BPX, BRU, BRM, BRR, BRS, BRB, BSW, BSV, BSU, BTB, BUK, BVK, BXE, BXF

2.0cc
AZV, BKD, BDJ, BDK, BGW, BHW, BKP, BLB, BMM, BMN, BMP, BMA, BMR, BNA, BPW, BRC,
BRT, BRE, BRF, BSS, BUY, BUZ, BVE, BVA, BVF, BVG, BWV

2.0cc CR
CAGA, CAGC, CAGB, CAHA, CAHB, CBAB, CBAA, CBAC, CBBB, CBBA, CBDB, CBDC, CEGA

- 8 -

8. PREPARATION

The following is for guidance only. Please refer to OEM derived data such as the vehicle
manufacturer’s own data or Autodata. The use of this product is purely down to the user’s
discretion and Draper Tools Limited cannot be held responsible for any damage caused what so
ever.

- 9 -

9. PROCEDURE AND APPLICATION GUIDE

Depending on manufacture and model, some engine components do change. Please check with
Autodata or the manufacturer’s data before use.

Component 1, 2, 8, 12 = Tensioner pins.

1, 2 and 12 are used to lock belt and chain tensioners according to the size of the hole in
the tensioner.

Component 4 = Injection Pump/Cam Shaft Timing Pin

Component 5 = Tensioning Tool

- 10 -

9. PROCEDURE AND APPLICATION GUIDE

Component 6 & 7 = Crankshaft Locking Tool

Components 6 and 7 are crankshaft locking tools. Both tools are fitted by sliding from the
front of the crankshaft pulley to slide into engagement with the teeth on the pulley. Only one
tool will fit, to identify which tool is required check the position of the marks on the pulley as
shown.

Camshaft Sprocket Puller and Balance Shaft Tool K00508
Support tool

- 11 -

9. PROCEDURE AND APPLICATION GUIDE

p

Component 13 &14 = Tensioner Lever

Please note images are for guidance only and subject to change.

- 12 -

10. EXPLANATION OF SYMBOLS

10.1 EXPLANATION OF SYMBOLS

Read the guide.

Refer to website.

- 13 -

NOTES

- 14 -

NOTES

- 15 -

CONTACTS

Draper Tools Limited, Hursley Road,
Chandler's Ford, Eastleigh, Hampshire. SO53 1YF. U.K.

Helpline: [phone]

Sales Desk: [phone]

Internet: drapertools.com

E-mail: [e-mail]

General Enquiries: [phone]

Service/Warranty Repair Agent:
For aftersales servicing or warranty repairs, please contact the
Draper Tools Helpline for details of an agent in your local area.

YOUR DRAPER STOCKIST

CMDB0618

©Published by Draper Tools Limited.
No part of this publication may be reproduced, stored in a retrieval system or transmitted in any form or by any means,

electronic, mechanical photocopying, recording or otherwise without prior permission in writing from Draper Tools Ltd.