Draper Tools 18191 Instructions

APPLICATION GUIDE FOR:
ENGINE TIMING AND

REBUILD SET

18191



BRITISH

MADE

This document is part of the product, keep it for the life of the product passing it on to any subsequent holder of
the product. Read all information before operating product.

This guide has been compiled by Draper Tools describing the purpose for which the product has been designed,
and contains necessary information to ensure its correct and safe use. By following the information contained in
this guide, it will ensure both product and operator safety, together with longer life of the product itself.

AlI photographs and drawings in this guide are supplied by Draper Tools to help illustrate the operation of the
product.

Whilst every effort has been made to ensure the accuracy of information contained in this guide, the Draper
Tools policy of continuous improvement determines the right to make modifications without prior warning.

1. TITLE PAGE

1.1 INTRODUCTION:

USER GUIDE FOR: Engine Timing and Rebuild Set
Stock No: 18191
Part No: ETK203

1.2 REVISIONS:

Date first published June 2018.

As our user manuals are continually updated, users should make sure that they use
the very latest version.

Downloads are available from: http://drapertools.com

Draper Tools Limited
Hursley Road
Chandler’s Ford
Eastleigh
Hampshire
SO53 1YF
UK

Website: drapertools.com
Product Helpline: [phone]
General Fax: [phone]

1.3 UNDERSTANDING THIS GUIDES SAFETY CONTENT:

WARNING! – Information that draws attention to the risk of injury or death.
CAUTION! – Information that draws attention to the risk of damage to the product or

surroundings.

1.4 COPYRIGHT © NOTICE:

Copyright © Draper Tools Limited.
Permission is granted to reproduce this publication for personal and educational use

only. Commercial copying, redistribution, hiring or lending is prohibited.
No part of this publication may be stored in a retrieval system or transmitted in any

other form or means without written permission from Draper Tools Limited.

In all cases this copyright notice must remain intact.

- 2 -

2. CONTENTS

1. TITLE PAGE

1.1 INTRODUCTION.......................................................................................................... 2

1.2 REVISION HISTORY .................................................................................................. 2

1.3 UNDERSTANDING THIS GUIDE ................................................................................. 2

1.4 COPYRIGHT NOTICE .................................................................................................2

2. CONTENTS

2.1 CONTENTS .................................................................................................................... 3

3. GUARANTEE

3.1 GUARANTEE ............................................................................................................... 4

4. GENERAL PRODUCT INFORMATION

4.1 GENERAL PRODUCT INFORMATION ....................................................................... 5

5. HEALTH AND SAFETY INFORMATION

5.1 GENERAL SAFETY INSTRUCTIONS FOR USE

Personal safety ........................................................................................................... 6

6. CONTENTS

6.1 PARTS DRAWING AND LISTING............................................................................... 7

7. APPLICATION

7.1 PRODUCT APPLICATION AND COMPATIBILITY LISTING ...................................... 8

8. PREPARATION

8.1 ADVISORIES BEFORE USE ...................................................................................... 9

9. PROCEDURE AND APPLICATION GUIDE

9.1 APPLICATION GUIDANCE ................................................................................... 10-12

10. EXPLANATION OF SYMBOLS

10.1 EXPLANATION OF SYMBOLS ..................................................................................13

- 3 -

3. GUARANTEE

3.1 GUARANTEE

Draper tools have been carefully tested and inspected before shipment and are guaranteed to be
free from defective materials and workmanship.

Should the tool develop a fault, please return the complete tool to your nearest distributor or
contact:

Draper Tools Limited, Chandler's Ford, Eastleigh, Hampshire, SO53 1YF. England.
Telephone Sales Desk: [phone] or:
Product Helpline [phone].

A proof of purchase must be provided.
If upon inspection it is found that the fault occurring is due to defective materials or workmanship,

repairs will be carried out free of charge. This guarantee period covering parts/labour is 12 months
from the date of purchase except where tools are hired out when the guarantee period is 90 days
from the date of purchase. This guarantee does not apply to normal wear and tear, nor does it
cover any damage caused by misuse, careless or unsafe handling, alterations, accidents, or
repairs attempted or made by any personnel other than the authorised Draper warranty repair
agent.

Note: If the tool is found not to be within the terms of warranty, repairs and carriage charges will be
quoted and made accordingly.

This guarantee applies in lieu of any other guarantee expressed or implied and variations of its
terms are not authorised.

Your Draper guarantee is not effective unless you can produce upon request a dated receipt or
invoice to verify your proof of purchase within the guarantee period.

Please note that this guarantee is an additional benefit and does not affect your statutory rights.

Draper Tools Limited.

- 4 -

4. GENERAL PRODUCT INFORMATION

This product is designed to be used correctly and with care for the purpose for which it is intended.
No liability is accepted by Draper Tools Limited for incorrect use or application of any of our
products, and Draper Tools Limited cannot be held responsible for any damage to personnel,
property or equipment when using this product. Incorrect use will also invalidate any warranty.

The applications database and any instructional information provided has been designed to offer
general guidance for a particular product’s use and while all attention is given to the accuracy of
the data, no project should be attempted without referring first to the manufacturer’s technical
documentation (workshop or instruction manual) or the use of a recognised authority such as
Autodata.

It is our policy to continually improve our products and thus we reserve the right to alter
specifications and components without prior notice. It is the responsibility of the user to ensure the
suitability of the product and information prior to use.

- 5 -

5. HEALTH AND SAFETY INFORMATION

GENERAL SAFETY INSTRUCTIONS

Warning: Please read all safety warnings and all details carefully. Failure to follow the warnings

may result in serious injury or major component damage.
Important: Draper Tools recommends that this product should not be modified or used for any

application other than that for which it was designed.

Save all warnings and instructions for future reference.

1) Personal safety

a) Stay alert, watch what you are doing and use common sense when using this product.

Do not use this product while you are tired or under the influence of drugs, alcohol or any
medication. A moment of inattention while using this product may result in serious personal

injury.
b) Use personal protective equipment as necessary.
c) Check and remove any part of the product before turning/testing the engine. A part left

attached to a rotating part of the engine may result in personal injury or major component

damage.
d) Carefully clean the tool components after every use.
f) Keep the tool components safe and tidy.
g) Do not use this product for any purpose other than for which it is designed.

Warning! Some of the packaging materials used may be harmful to children. Do not leave any of
these materials in the reach of children.

If any of the packaging is to be thrown away, make sure it is disposed of correctly; according to
local regulations.

- 6 -

6. CONTENTS

A B

M

I

O

D

S

T

N

J

C F

ITEM DESCRIPTION OEM STOCK No.

A Crankshaft Pin 0188-Y 33099

B Timing Belt Retaining Clip 0188-K 33159

C Puller Beam 0188-P 33185

D

E Hex-Head Bolt N/A 33194

F Washer N/A 33205

G Timing Pin 0188-X 33207

H Centraliser Spring 0188-AH 33214

I Flywheel Lock 0188-F 33364

J Tension Adjusting Tool 0188-J2 33626

K Locking Pin 0188-M 33631

L 2mm Formed Locking Pin 0188-Q2 33636

M 3mm Formed Locking Pin 0153-AL 33637

N Setting Pin 0188-Q1 33640

O Tension Adjusting Tool 0178-E 33650

P Locking Pin N/A 33656

Q Setting Pin N/A 33662

R Flywheel Locking Pin 0194-C 33666

S Multi-Bend Flywheel Timing Pin 0.532Y 33686

T Retention Spring N/A 33833

M10 x 40 High-Tensile Set Screw

N/A 33190

P
K

Q

R
E

G

L

H

- 7 -

7. APPLICATION

The 18191 has been developed as an engine timing and rebuild set for the vehicles listed
below. Comprehensive kit for setting the timing position on popular petrol engines fitted throughout
the PSA range.

Used on the following Vehicles:

Citroen Dispatch 1999 - 2007
Citroen C3 2002 - 2010
Citroen C4 2006 - 2012
Citroen C5 2000 - 2008
Citroen Xsara 1999 - 2000
Peugeot 107 2005 - 2010
Peugeot 1007 2005 - 2010
Peugeot 206 1999- 2011
Peugeot 207 2006 - 2010
Peugeot 306 1999 - 2002
Peugeot 307 2001 - 2009
Peugeot 308 2007 - 2011
Peugeot 3008 2009 - 2011
Peugeot 406 1999 - 2006
Peugeot 407 2004 - 2011
Peugeot 508 2011 - 2015
Peugeot 5008 2009 - 2010
Peugeot 607 2000 - 2011
Peugeot 807 2002 - 2010
Peugeot Boxer 2001 - 2006
Peugeot Expert III 2004 - 2012
Peugeot Partner 1999 - 2012

Engine Codes:

1.4cc
DV4TD (8HX), DV4TD (8HZ), DV4TD (8HT), 8HW (DV4TD),
8HV (DV4TED4), 8HY (DV4TED4)

1.6cc
DV6TED4 (9HZ ), DV6TED4 (9HZ), DV6TED4 (9HY), DV6ATED4 (9HX),
DV6BTED4 (9HW), DV6TED4 (9HW)

2.0cc
DW10TD (RHY), DW10UTD (RHV), DW10UTED4 (RHK),
RHZ (DW10ATED/L3), DW10ATED (RHS), RHS (DW10ATED),
DW10ATED4 (RHM), DW10ATED4 (RHW), DW10ATED4/L4 (RHT),
DW10BTED4 (RHR), RHX (DW10BTED/L3), RHJ (DW10BTED4),
RHL (DW10BTED4)

2.2cc
DW12ATED (4HX), DW12ATED (4HZ), DW12TED4/L4 (4HW),
DW12UTED (4HY), DW12BTED4 (4HP), DW12BTED4 (4HT),
DW12BTED4 (4HR), DW12BTED4 (4HS)

- 8 -

8. PREPARATION

The following is for guidance only. Please refer to OEM derived data such as the vehicle
manufacturer’s own data or Autodata. The use of this product is purely down to the user’s
discretion and Draper Tools Limited cannot be held responsible for any damage caused what so
ever.

- 9 -

9. PROCEDURE AND APPLICATION GUIDE

Depending on manufacture and model, some engine components do change. Please check with
Autodata or the manufacturer’s data before use.

Components 1, 7, 18 & 19 Flywheel Locking Timing Pins

Used to set the crankshaft in its timed position by locking the Flywheel as shown.
NOTE: do not torque against component 1, 7, 18 or 19, use component 9.

Component 2 Timing Belt Retaining Clip.

Component 2 is used to hold the new belt in place on the crank­shaft while fitting the belt around the camshaft pulleys.

Component 20 Retention Spring

Component 20 applies tension to component 7 once fitted
located into flywheel

Component 3 & 4 & 5 Crankshaft Pulley Puller

NOTE: Ensure threads well lubricated with Molybdenum Disulphide grease

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9. PROCEDURE AND APPLICATION GUIDE

Component 8 Centraliser Spring

Component 8 is used to centralise the crankshaft cam belt sprocket when refitting it.

Component 9 Flywheel Lock (Citroen/Peugeot)

Component 9 is used to lock the flywheel while tightening or loosening the crankshaft front
pulley (PSA vehicles).

Components 10 & 15 Tensioner Adjuster tools

Always refer to OEM data when setting belt tension.

- 11 -

9. PROCEDURE AND APPLICATION GUIDE

Components 11, 16 & 17 Camshaft Locking pins

Component 12, 13 &14 Tensioner Locking Pins

Please note images are for guidance only and subject to change.

- 12 -

10. EXPLANATION OF SYMBOLS

10.1 EXPLANATION OF SYMBOLS

Read the guide.

Refer to website.

- 13 -

NOTES

- 14 -

NOTES

- 15 -

CONTACTS

Draper Tools Limited, Hursley Road,
Chandler's Ford, Eastleigh, Hampshire. SO53 1YF. U.K.

Helpline: [phone]

Sales Desk: [phone]

Internet: drapertools.com

E-mail: [e-mail]

General Enquiries: [phone]

Service/Warranty Repair Agent:
For aftersales servicing or warranty repairs, please contact the
Draper Tools Helpline for details of an agent in your local area.

YOUR DRAPER STOCKIST

CMDB0618

©Published by Draper Tools Limited.
No part of this publication may be reproduced, stored in a retrieval system or transmitted in any form or by any means,

electronic, mechanical photocopying, recording or otherwise without prior permission in writing from Draper Tools Ltd.