Draper Tools 18190 Instructions

APPLICATION GUIDE FOR:
CAMBELT
TOOL KIT
18190
BRITISH
MADE
This document is part of the product, keep it for the life of the product passing it on to any subsequent holder of the product. Read all information before operating product.
This guide has been compiled by Draper Tools describing the purpose for which the product has been designed, and contains necessary information to ensure its correct and safe use. By following the information contained in this guide, it will ensure both product and operator safety, together with longer life of the product itself.
AlI photographs and drawings in this guide are supplied by Draper Tools to help illustrate the operation of the product.
Whilst every effort has been made to ensure the accuracy of information contained in this guide, the Draper Tools policy of continuous improvement determines the right to make modifications without prior warning.
1. TITLE PAGE
1.1 INTRODUCTION:
USER GUIDE FOR: Cambelt Tool Kit Stock No: 18190 Part No: ETK201
1.2 REVISIONS:
Date first published June 2018.
As our user manuals are continually updated, users should make sure that they use the very latest version.
Downloads are available from: http://drapertools.com
Draper Tools Limited Hursley Road Chandler’s Ford Eastleigh Hampshire SO53 1YF UK
Website: drapertools.com Product Helpline: +44 (0) 23 8049 4344 General Fax: +44 (0) 23 8026 0784
1.3 UNDERSTANDING THIS GUIDES SAFETY CONTENT:
WARNING! – Information that draws attention to the risk of injury or death. CAUTION! – Information that draws attention to the risk of damage to the product or
surroundings.
1.4 COPYRIGHT © NOTICE:
Copyright © Draper Tools Limited. Permission is granted to reproduce this publication for personal and educational use
only. Commercial copying, redistribution, hiring or lending is prohibited. No part of this publication may be stored in a retrieval system or transmitted in any
other form or means without written permission from Draper Tools Limited.
In all cases this copyright notice must remain intact.
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2. CONTENTS
1. TITLE PAGE
1.1 INTRODUCTION.......................................................................................................... 2
1.2 REVISION HISTORY .................................................................................................. 2
1.3 UNDERSTANDING THIS GUIDE ................................................................................. 2
1.4 COPYRIGHT NOTICE .................................................................................................2
2. CONTENTS
2.1 CONTENTS .................................................................................................................... 3
3. GUARANTEE
3.1 GUARANTEE ............................................................................................................... 4
4. GENERAL PRODUCT INFORMATION
4.1 GENERAL PRODUCT INFORMATION ....................................................................... 5
5. HEALTH AND SAFETY INFORMATION
5.1 GENERAL SAFETY INSTRUCTIONS FOR USE
Personal safety ........................................................................................................... 6
6. CONTENTS
6.1 PARTS DRAWING AND LISTING............................................................................... 7
7. APPLICATION
7.1 PRODUCT APPLICATION AND COMPATIBILITY LISTING ...................................... 8
8. PREPARATION
8.1 ADVISORIES BEFORE USE ...................................................................................... 9
9. PROCEDURE AND APPLICATION GUIDE
9.1 APPLICATION GUIDANCE ........................................................................................ 10
10. EXPLANATION OF SYMBOLS
10.1 EXPLANATION OF SYMBOLS .................................................................................. 11
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3. GUARANTEE
3.1 GUARANTEE
Draper tools have been carefully tested and inspected before shipment and are guaranteed to be free from defective materials and workmanship.
Should the tool develop a fault, please return the complete tool to your nearest distributor or contact:
Draper Tools Limited, Chandler's Ford, Eastleigh, Hampshire, SO53 1YF. England. Telephone Sales Desk: (023) 8049 4333 or: Product Helpline (023) 8049 4344.
A proof of purchase must be provided. If upon inspection it is found that the fault occurring is due to defective materials or workmanship,
repairs will be carried out free of charge. This guarantee period covering parts/labour is 12 months from the date of purchase except where tools are hired out when the guarantee period is 90 days from the date of purchase. This guarantee does not apply to normal wear and tear, nor does it cover any damage caused by misuse, careless or unsafe handling, alterations, accidents, or repairs attempted or made by any personnel other than the authorised Draper warranty repair agent.
Note: If the tool is found not to be within the terms of warranty, repairs and carriage charges will be quoted and made accordingly.
This guarantee applies in lieu of any other guarantee expressed or implied and variations of its terms are not authorised.
Your Draper guarantee is not effective unless you can produce upon request a dated receipt or invoice to verify your proof of purchase within the guarantee period.
Please note that this guarantee is an additional benefit and does not affect your statutory rights.
Draper Tools Limited.
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4. GENERAL PRODUCT INFORMATION
This product is designed to be used correctly and with care for the purpose for which it is intended. No liability is accepted by Draper Tools Limited for incorrect use or application of any of our products, and Draper Tools Limited cannot be held responsible for any damage to personnel, property or equipment when using this product. Incorrect use will also invalidate any warranty.
The applications database and any instructional information provided has been designed to offer general guidance for a particular product’s use and while all attention is given to the accuracy of the data, no project should be attempted without referring first to the manufacturer’s technical documentation (workshop or instruction manual) or the use of a recognised authority such as Autodata.
It is our policy to continually improve our products and thus we reserve the right to alter specifications and components without prior notice. It is the responsibility of the user to ensure the suitability of the product and information prior to use.
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5. HEALTH AND SAFETY INFORMATION
GENERAL SAFETY INSTRUCTIONS
Warning: Please read all safety warnings and all details carefully. Failure to follow the warnings
may result in serious injury or major component damage. Important: Draper Tools recommends that this product should not be modified or used for any
application other than that for which it was designed.
Save all warnings and instructions for future reference.
1) Personal safety
a) Stay alert, watch what you are doing and use common sense when using this product.
Do not use this product while you are tired or under the influence of drugs, alcohol or any medication. A moment of inattention while using this product may result in serious personal
injury. b) Use personal protective equipment as necessary. c) Check and remove any part of the product before turning/testing the engine. A part left
attached to a rotating part of the engine may result in personal injury or major component
damage. d) Carefully clean the tool components after every use. f) Keep the tool components safe and tidy. g) Do not use this product for any purpose other than for which it is designed.
Warning! Some of the packaging materials used may be harmful to children. Do not leave any of these materials in the reach of children.
If any of the packaging is to be thrown away, make sure it is disposed of correctly; according to local regulations.
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6. CONTENTS
A
D
B
C
ITEM DESCRIPTION OEM STOCK No.
A Flywheel Locking Pin 0194-C
B
C Crankshaft Aligning Tool 0194-A 32091
D Fuel Pump Aligning Tool 0194-A 32093 E
Camshaft Sprocket Locking Tool 0194-B 32090
High-Pressure Fuel Pump
Sprocket Aligning Tool
0194-J 32100
32087
E
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7. APPLICATION
The 18190 has been developed as a cambelt tool kit for the vehicles listed below. Contains the essential items for locking the engine and fuel pumps in the ‘timed’ position for removal and replacement of the cam belt. Includes the locking tool for the later high-pressure fuel pump.
Used on the following Vehicles: Citroen Berlingo 2005 - 2017 Citroen C3 2005 - 2017 Citroen C4 2010 - 2017 Citroen C5 2009 - 2015 Citroen C-Elysee 2012 - 2017 Citroen DS3 2009 - 2015 Citroen DS4 2011 - 2015 Citroen DS5 2012 - 2015 Citroen Nemo 2008 - 2010 Citroen Xsara Picasso 2004 - 2010 Peugeot 2008 2013 - 2017 Peugeot 206 2004 - 2007 Peugeot 206+ 2010 - 2013 Peugeot 207 2010 - 2015 Peugeot 208 2012 - 2017 Peugeot 3008 2009 - 2016 Peugeot 301 2012 - 2017 Peugeot 307 2004 - 2008 Peugeot 308 2009 - 2017 Peugeot 4008 2012 - 2017 Peugeot 5008 2009 - 2017 Peugeot 508 2011 - 2017 Peugeot Partner 2005 - 2017
Engine Codes:
1.4cc 8HP (DV4C), 8HR (DV4C), 8HS (DV4TED), 8HV (DV4TED4), 8HY (DV4TED4), DV4C (8HP), DV4C (8HR)
1.6cc 9HC (DV6C), 9HC (DV6CTED), 9HD (DV6C), 9HD (DV6CTED), 9HE (DV6DTED), 9HF (DV6DTED), 9HG (DV6CM), 9HJ (DV6DM), 9HJ (DV6DTED), 9HK (DV6ETED), 9HL (DV6C), 9HL (DV6CTED), 9HN (DV6ETED), 9HN (DV6EU), 9HP (DV6D), 9HP (DV6DTED), 9HP (DV6DTED4), 9HR (DV6C), 9HR (DV6CTED), 9HW (DV6BTED4), 9HX (DV6ATED4), 9HY (DV6TED4), 9HZ (DV6TED4), BHW (DV6FE), BHX (DV6FC), BHY (DV6FD), BHZ (DV6FC), DV6ATED4 (9HX), DV6C (9HC), DV6C (9HD), DV6C (9HL), DV6C (9HR), DV6CM (9HG), DV6CTED (9HC), DV6CTED (9HL), DV6CTED (9HR), DV6D (9HP), DV6DM (9HJ), DV6DTED (9HE), DV6DTED (9HF), DV6DTED (9HJ), DV6DTED (9HP), DV6DTEDM (9HJ), DV6ETED (9HK), DV6ETED (9HN), DV6ETEDM (9HK), DV6EU (9HN), DV6FC (BHX), DV6FC (BHZ), DV6FD, DV6FD (BHY), DV6FE (BHW), DV6TED4 (9HV), DV6TED4 (9HW), DV6TED4 (9HX), DV6TED4 (9HY), DV6TED4 (9HZ)
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8. PREPARATION
The following is for guidance only. Please refer to OEM derived data such as the vehicle manufacturer’s own data or Autodata. The use of this product is purely down to the user’s discretion and Draper Tools Limited cannot be held responsible for any damage caused what so ever.
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9. PROCEDURE AND APPLICATION GUIDE
Depending on manufacture and model, some engine components do change. Please check with Autodata or the manufacturer’s data before use.
Preparation:
Dependent on make and model it may be necessary to remove the following to gain access:
• Drain coolant and remove expansion bottle
• Move the brake fluid reservoir (do not disconnect hoses).
• Remove wiper arms
• Remove Plenum chamber
• Remove engine wiring harness from cam cover
• Remove auxiliary drive belt
Use component A to lock the Flywheel as shown
Use component B to lock the camshaft pulley as shown
Use component C to lock the Crankshaft pulley in its timed position as shown
Use component D or E to lock the high pressure fuel pump. Use D for non-Blue tech engines and E for Blue Tech 1.6 engines.
Please note images are for guidance only and subject to change.
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10. EXPLANATION OF SYMBOLS
10.1 EXPLANATION OF SYMBOLS
Read the guide.
Refer to website.
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CONTACTS
Draper Tools Limited, Hursley Road, Chandler's Ford, Eastleigh, Hampshire. SO53 1YF. U.K.
Helpline: (023) 8049 4344
Sales Desk: (023) 8049 4333
Internet: drapertools.com
E-mail: sales@drapertools.com
General Enquiries: (023) 8026 6355
Service/Warranty Repair Agent: For aftersales servicing or warranty repairs, please contact the Draper Tools Helpline for details of an agent in your local area.
YOUR DRAPER STOCKIST
CMDB0618
©Published by Draper Tools Limited. No part of this publication may be reproduced, stored in a retrieval system or transmitted in any form or by any means,
electronic, mechanical photocopying, recording or otherwise without prior permission in writing from Draper Tools Ltd.
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