APPLICATION GUIDE FOR:
ENGINE TIMING AND
REBUILD KIT
16569
BRITISH
MADE
This document is part of the product, keep it for the life of the product passing it on to any subsequent holder of
the product. Read all information before operating product.
This guide has been compiled by Draper Tools describing the purpose for which the product has been designed,
and contains necessary information to ensure its correct and safe use. By following the information contained in
this guide, it will ensure both product and operator safety, together with longer life of the product itself.
AlI photographs and drawings in this guide are supplied by Draper Tools to help illustrate the operation of the
product.
Whilst every effort has been made to ensure the accuracy of information contained in this guide, the Draper
Tools policy of continuous improvement determines the right to make modifications without prior warning.
1. TITLE PAGE
1.1 INTRODUCTION:
USER GUIDE FOR: Engine Timing and Rebuild Kit
Stock No: 16569
Part No: ETK154
1.2 REVISIONS:
Date first published June 2018.
As our user manuals are continually updated, users should make sure that they use
the very latest version.
Downloads are available from: http://drapertools.com
Draper Tools Limited
Hursley Road
Chandler’s Ford
Eastleigh
Hampshire
SO53 1YF
UK
Website: drapertools.com
Product Helpline: +44 (0) 23 8049 4344
General Fax: +44 (0) 23 8026 0784
1.3 UNDERSTANDING THIS GUIDES SAFETY CONTENT:
WARNING! – Information that draws attention to the risk of injury or death.
CAUTION! – Information that draws attention to the risk of damage to the product or
surroundings.
1.4 COPYRIGHT © NOTICE:
Copyright © Draper Tools Limited.
Permission is granted to reproduce this publication for personal and educational use
only. Commercial copying, redistribution, hiring or lending is prohibited.
No part of this publication may be stored in a retrieval system or transmitted in any
other form or means without written permission from Draper Tools Limited.
In all cases this copyright notice must remain intact.
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2. CONTENTS
1. TITLE PAGE
1.1 INTRODUCTION..........................................................................................................2
1.2 REVISION HISTORY .................................................................................................. 2
1.3 UNDERSTANDING THIS GUIDE ................................................................................. 2
1.4 COPYRIGHT NOTICE .................................................................................................2
2. CONTENTS
2.1 CONTENTS .................................................................................................................... 3
3. GUARANTEE
3.1 GUARANTEE ............................................................................................................... 4
4. GENERAL PRODUCT INFORMATION
4.1 GENERAL PRODUCT INFORMATION ....................................................................... 5
5. HEALTH AND SAFETY INFORMATION
5.1 GENERAL SAFETY INSTRUCTIONS FOR USE
Personal safety ........................................................................................................... 6
6. CONTENTS
6.1 PARTS DRAWING AND LISTING............................................................................... 7
7. APPLICATION
7.1 PRODUCT APPLICATION AND COMPATIBILITY LISTING ...................................... 8
8. PREPARATION
8.1 ADVISORIES BEFORE USE ...................................................................................... 9
9. PROCEDURE AND APPLICATION GUIDE
9.1 APPLICATION GUIDANCE ................................................................................... 10-11
10. EXPLANATION OF SYMBOLS
10.1 EXPLANATION OF SYMBOLS .................................................................................. 11
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3. GUARANTEE
3.1 GUARANTEE
Draper tools have been carefully tested and inspected before shipment and are guaranteed to be
free from defective materials and workmanship.
Should the tool develop a fault, please return the complete tool to your nearest distributor or
contact:
Draper Tools Limited, Chandler's Ford, Eastleigh, Hampshire, SO53 1YF. England.
Telephone Sales Desk: (023) 8049 4333 or:
Product Helpline (023) 8049 4344.
A proof of purchase must be provided.
If upon inspection it is found that the fault occurring is due to defective materials or workmanship,
repairs will be carried out free of charge. This guarantee period covering parts/labour is 12 months
from the date of purchase except where tools are hired out when the guarantee period is 90 days
from the date of purchase. This guarantee does not apply to normal wear and tear, nor does it
cover any damage caused by misuse, careless or unsafe handling, alterations, accidents, or
repairs attempted or made by any personnel other than the authorised Draper warranty repair
agent.
Note: If the tool is found not to be within the terms of warranty, repairs and carriage charges will be
quoted and made accordingly.
This guarantee applies in lieu of any other guarantee expressed or implied and variations of its
terms are not authorised.
Your Draper guarantee is not effective unless you can produce upon request a dated receipt or
invoice to verify your proof of purchase within the guarantee period.
Please note that this guarantee is an additional benefit and does not affect your statutory rights.
Draper Tools Limited.
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4. GENERAL PRODUCT INFORMATION
This product is designed to be used correctly and with care for the purpose for which it is intended.
No liability is accepted by Draper Tools Limited for incorrect use or application of any of our
products, and Draper Tools Limited cannot be held responsible for any damage to personnel,
property or equipment when using this product. Incorrect use will also invalidate any warranty.
The applications database and any instructional information provided has been designed to offer
general guidance for a particular product’s use and while all attention is given to the accuracy of
the data, no project should be attempted without referring first to the manufacturer’s technical
documentation (workshop or instruction manual) or the use of a recognised authority such as
Autodata.
It is our policy to continually improve our products and thus we reserve the right to alter
specifications and components without prior notice. It is the responsibility of the user to ensure the
suitability of the product and information prior to use.
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5. HEALTH AND SAFETY INFORMATION
GENERAL SAFETY INSTRUCTIONS
Warning: Please read all safety warnings and all details carefully. Failure to follow the warnings
may result in serious injury or major component damage.
Important: Draper Tools recommends that this product should not be modified or used for any
application other than that for which it was designed.
Save all warnings and instructions for future reference.
1) Personal safety
a) Stay alert, watch what you are doing and use common sense when using this product.
Do not use this product while you are tired or under the influence of drugs, alcohol or any
medication. A moment of inattention while using this product may result in serious personal
injury.
b) Use personal protective equipment as necessary.
c) Check and remove any part of the product before turning/testing the engine. A part left
attached to a rotating part of the engine may result in personal injury or major component
damage.
d) Carefully clean the tool components after every use.
f) Keep the tool components safe and tidy.
g) Do not use this product for any purpose other than for which it is designed.
Warning! Some of the packaging materials used may be harmful to children. Do not leave any of
these materials in the reach of children.
If any of the packaging is to be thrown away, make sure it is disposed of correctly; according to
local regulations.
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6. CONTENTS
A
B
B
C
D
E
F
ITEM DESCRIPTION OEM STOCK No.
A Timing Chain Tensioning Tool
B Crankshaft Pulley Holding Tool
C Crankshaft Locking Pin
D Crankshaft Alignment Tool
E 2X Camshaft Alignment Tool
1 870 900 400 25560
1 871 000 200 25710
N/A 25759
1 870 900 300, 25797
1 871 000 900 25875
F Crankshaft Pin
EN-46785 25988
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7. APPLICATION
The 16569 has been developed as an engine timing and rebuild kit for the vehicles listed below.
Allows the user to change the camshaft drive chain on the later 1.3 JTD / CDTi & HDi diesel
engines.
Used on the following Vehicles:
Alfa Romeo Mito- 2008 - 2010
Citroen Nemo 2010 - 2016
Fiat 500/500C 2007 - 2016
Fiat Doblo 2004 - 2014
Fiat Grande Punto 2005 - 2010
Fiat Idea 2004 - 2011
Fiat Linea 2007 - 201
Fiat Panda/Panda Classic 2003 2011
Fiat Punto Evo 2009 - 2011
Fiat Punto/Punto Classic 2003 2011
Ford KA 2008 - 2015
Lancia Musa 2004 - 2011
Lancia Ypsilon 2003 - 2011
Peugeot Bipper 2010 - 2016 HDi
Suzuki Ignis 2003 - 2009
Suzuki Splash 2008 - 2010
Suzuki Swift 2004 - 2010
Suzuki Wagon R+ 2003 - 2008
Subaru Justy G3X 2004 - 2009
Vauxhall Agila 2003 - 2010
Vauxhall Combo 2003 - 2012
Vauxhall Corsa 2003 - 2013
Vauxhall Meriva 2004 - 2010
Vauxhall Tigra 2004 - 2010
Engine Codes:
1.3cc
F13DTE5 (FHZ), FHZ (F13DTE5), 188A9.000, 169A1.000, 188A8.000,
199A3.000, Z13DT, Z13DTJ, Z13DTI
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8. PREPARATION
The following is for guidance only. Please refer to OEM derived data such as the vehicle
manufacturer’s own data or Autodata. The use of this product is purely down to the user’s
discretion and Draper Tools Limited cannot be held responsible for any damage caused what so
ever.
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9. PROCEDURE AND APPLICATION GUIDE
Depending on manufacture and model, some engine components do change. Please check with
Autodata or the manufacturer’s data before use.
Component 1 = Crankshaft Pulley Flange Holding Tool
Component 1 is to hold the pulley flange while loosening the fixing bolt.
Component 2 = Timing Chain Tensioning Tool
Component 2 is used to clamp the timing chain when replacing the gasket on the one-piece
cylinder head. The tool is attached in alignment with the inspection opening on the engine
control cover so that the pin acts upon the ribs of the chain slider. Retract the chain tensioner
piston so that it moves back to its locked position using the lever.
Ensure the tensioner has fully extended first before trying to retract it.
Component 3 = Crankshaft Alignment Tool
Component 3 is used to lock the crankshaft in its timed position. Component 3 fits in place of
the flywheel.
Component 4 = Camshaft Alignment Tool Assy X2
Access must first be gained to the blanking plugs that are positioned one on the front of the
cam cover and one on the rear of the cam cover. Lift the high pressure fuel rail and engine
wiring harness to gain access.
Remove the blanking plugs and screw the locking tools into place with the flats on the inner
section of the tools horizontal. The tools are correctly fitted when the inner section of the
tools can be easily pushed in with finger pressure.
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9. PROCEDURE AND APPLICATION GUIDE
NOTE: Never Tighten or Loosen camshaft fixings with component 2 fitted.
Component 5 = Crankshaft Pin Assembly (Opel/Vauxhall & Suzuki
Component 6 = Crankshaft Locking Pin (8Mm Dia. 70 Long) (Fiat)
Please note images are for guidance only and subject to change.
10. EXPLANATION OF SYMBOLS
10.1 EXPLANATION OF SYMBOLS
Read the guide.
Refer to website.
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CONTACTS
Draper Tools Limited, Hursley Road,
Chandler's Ford, Eastleigh, Hampshire. SO53 1YF. U.K.
Helpline: (023) 8049 4344
Sales Desk: (023) 8049 4333
Internet: drapertools.com
E-mail: sales@drapertools.com
General Enquiries: (023) 8026 6355
Service/Warranty Repair Agent:
For aftersales servicing or warranty repairs, please contact the
Draper Tools Helpline for details of an agent in your local area.
YOUR DRAPER STOCKIST
MCDB0618
©Published by Draper Tools Limited.
No part of this publication may be reproduced, stored in a retrieval system or transmitted in any form or by any means,
electronic, mechanical photocopying, recording or otherwise without prior permission in writing from Draper Tools Ltd.
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