Draper Tools 16245 Instructions

APPLICATION GUIDE FOR:

COMMON RAIL ENGINE

TIMING KIT

16245



BRITISH

MADE

This document is part of the product, keep it for the life of the product passing it on to any subsequent holder of
the product. Read all information before operating product.

This guide has been compiled by Draper Tools describing the purpose for which the product has been designed,
and contains necessary information to ensure its correct and safe use. By following the information contained in
this guide, it will ensure both product and operator safety, together with longer life of the product itself.

AlI photographs and drawings in this guide are supplied by Draper Tools to help illustrate the operation of the
product.

Whilst every effort has been made to ensure the accuracy of information contained in this guide, the Draper
Tools policy of continuous improvement determines the right to make modifications without prior warning.

1. TITLE PAGE

1.1 INTRODUCTION:

USER GUIDE FOR: Common Rail Engine Timing Kit
Stock No: 16245
Part No: ETK140

1.2 REVISIONS:

Date first published June 2018.

As our user manuals are continually updated, users should make sure that they use
the very latest version.

Downloads are available from: http://drapertools.com

Draper Tools Limited
Hursley Road
Chandler’s Ford
Eastleigh
Hampshire
SO53 1YF
UK

Website: drapertools.com
Product Helpline: [phone]
General Fax: [phone]

1.3 UNDERSTANDING THIS GUIDES SAFETY CONTENT:

WARNING! – Information that draws attention to the risk of injury or death.
CAUTION! – Information that draws attention to the risk of damage to the product or

surroundings.

1.4 COPYRIGHT © NOTICE:

Copyright © Draper Tools Limited.
Permission is granted to reproduce this publication for personal and educational use

only. Commercial copying, redistribution, hiring or lending is prohibited.
No part of this publication may be stored in a retrieval system or transmitted in any

other form or means without written permission from Draper Tools Limited.

In all cases this copyright notice must remain intact.

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2. CONTENTS

1. TITLE PAGE

1.1 INTRODUCTION.......................................................................................................... 2

1.2 REVISION HISTORY .................................................................................................. 2

1.3 UNDERSTANDING THIS GUIDE ................................................................................. 2

1.4 COPYRIGHT NOTICE .................................................................................................2

2. CONTENTS

2.1 CONTENTS .................................................................................................................... 3

3. GUARANTEE

3.1 GUARANTEE ............................................................................................................... 4

4. GENERAL PRODUCT INFORMATION

4.1 GENERAL PRODUCT INFORMATION ....................................................................... 5

5. HEALTH AND SAFETY INFORMATION

5.1 GENERAL SAFETY INSTRUCTIONS FOR USE

Personal safety ........................................................................................................... 6

6. CONTENTS

6.1 PARTS DRAWING AND LISTING............................................................................... 7

7. APPLICATION

7.1 PRODUCT APPLICATION AND COMPATIBILITY LISTING ...................................... 8

8. PREPARATION

8.1 ADVISORIES BEFORE USE ...................................................................................... 9

9. PROCEDURE AND APPLICATION GUIDE

9.1 APPLICATION GUIDANCE ........................................................................................ 10

10. EXPLANATION OF SYMBOLS

10.1 EXPLANATION OF SYMBOLS .................................................................................. 11

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3. GUARANTEE

3.1 GUARANTEE

Draper tools have been carefully tested and inspected before shipment and are guaranteed to be
free from defective materials and workmanship.

Should the tool develop a fault, please return the complete tool to your nearest distributor or
contact:

Draper Tools Limited, Chandler's Ford, Eastleigh, Hampshire, SO53 1YF. England.
Telephone Sales Desk: [phone] or:
Product Helpline [phone].

A proof of purchase must be provided.
If upon inspection it is found that the fault occurring is due to defective materials or workmanship,

repairs will be carried out free of charge. This guarantee period covering parts/labour is 12 months
from the date of purchase except where tools are hired out when the guarantee period is 90 days
from the date of purchase. This guarantee does not apply to normal wear and tear, nor does it
cover any damage caused by misuse, careless or unsafe handling, alterations, accidents, or
repairs attempted or made by any personnel other than the authorised Draper warranty repair
agent.

Note: If the tool is found not to be within the terms of warranty, repairs and carriage charges will be
quoted and made accordingly.

This guarantee applies in lieu of any other guarantee expressed or implied and variations of its
terms are not authorised.

Your Draper guarantee is not effective unless you can produce upon request a dated receipt or
invoice to verify your proof of purchase within the guarantee period.

Please note that this guarantee is an additional benefit and does not affect your statutory rights.

Draper Tools Limited.

- 4 -

4. GENERAL PRODUCT INFORMATION

This product is designed to be used correctly and with care for the purpose for which it is intended.
No liability is accepted by Draper Tools Limited for incorrect use or application of any of our
products, and Draper Tools Limited cannot be held responsible for any damage to personnel,
property or equipment when using this product. Incorrect use will also invalidate any warranty.

The applications database and any instructional information provided has been designed to offer
general guidance for a particular product’s use and while all attention is given to the accuracy of
the data, no project should be attempted without referring first to the manufacturer’s technical
documentation (workshop or instruction manual) or the use of a recognised authority such as
Autodata.

It is our policy to continually improve our products and thus we reserve the right to alter
specifications and components without prior notice. It is the responsibility of the user to ensure the
suitability of the product and information prior to use.

- 5 -

5. HEALTH AND SAFETY INFORMATION

GENERAL SAFETY INSTRUCTIONS

Warning: Please read all safety warnings and all details carefully. Failure to follow the warnings

may result in serious injury or major component damage.
Important: Draper Tools recommends that this product should not be modified or used for any

application other than that for which it was designed.

Save all warnings and instructions for future reference.

1) Personal safety

a) Stay alert, watch what you are doing and use common sense when using this product.

Do not use this product while you are tired or under the influence of drugs, alcohol or any
medication. A moment of inattention while using this product may result in serious personal

injury.
b) Use personal protective equipment as necessary.
c) Check and remove any part of the product before turning/testing the engine. A part left

attached to a rotating part of the engine may result in personal injury or major component

damage.
d) Carefully clean the tool components after every use.
f) Keep the tool components safe and tidy.
g) Do not use this product for any purpose other than for which it is designed.

Warning! Some of the packaging materials used may be harmful to children. Do not leave any of
these materials in the reach of children.

If any of the packaging is to be thrown away, make sure it is disposed of correctly; according to
local regulations.

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6. CONTENTS

A

G

C

B

F

D

H

ITEM DESCRIPTION OEM STOCK No.

A Tensioner Pulley Adjusting Tool VM.9660 23920

B

C Inlet Camshaft Locking Pin VM.1052 23912

D Exhaust Camshaft Locking Pin VM.1053 23913

Timing Belt Retaining Tool

VM.1074 23917

E

E Flywheel Locking Pin VM.8873 23811

F 90° ATDC Pin VM.1068 23919

G Flywheel Locking Pin VM.1080 23911

H Flywheel Locking Pin VM.1089 23918

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7. APPLICATION

The 16245 has been developed as a common rail engine timing kit for the vehicles listed below.
Designed to allow the user to lock camshafts in the ‘timed’ position so the drive chain can be
removed and replaced safely.

Used on the following Vehicles:
Chrysler Grand Voyager 2001 - 2008
Chrysler Voyager 2001 - 2008
LDV Maxus 2005 - 2009
Jeep Cherokee 2001 - 2008

Engine Codes:

2.5cc
R2516C, R2516K, R2516L VM39/40B, R2516L7¬ VM57/58C

2.8cc
R2816C5.05A, R2816K4

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8. PREPARATION

The following is for guidance only. Please refer to OEM derived data such as the vehicle
manufacturer’s own data or Autodata. The use of this product is purely down to the user’s
discretion and Draper Tools Limited cannot be held responsible for any damage caused what so
ever.

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9. PROCEDURE AND APPLICATION GUIDE

Depending on manufacture and model, some engine components do change. Please check with
Autodata or the manufacturer’s data before use.

Preparation

The valve timing on these engines is at 90 degrees after top dead centre on number one cylinder. Remove
the following components:

1. right hand engine mount

2. auxiliary drive belts, tensioners and PAS pulley

3. alternator and mounting

4. starter motor

Components E & F & G & H

Crankshaft Locking Pins – select pin according to fitment. The
aperture for the fitment of the crankshaft locking pin is located
behind the starter motor. Turn the engine by hand till number one
piston is a 90 degrees after TDC and ensure the pin is fully
inserted into the back of the flywheel/drive plate.

Component D

Exhaust camshaft locking tool – this tool fits in place of the blanking plug on the rear of the cam cover.

When slackening the Camshaft pulley fixings please ensure an adequate pulley holding tool is used. The Camshaft
holding pins are designed to hold the camshafts in their timed position and not withstand the torque of slacken­ing/tightening the pulley fixings.

Component C

Inlet camshaft locking pin – this tool fits into the front face of the
cam cover just behind the cam belt area, below the oil filler kneck.
Remove the blanking plug from the cam cover to allow fitment of
component 1. ensure the engine is set at 90 degrees after top
dead centre and component 4/5 is already in position

Component B

Cam belt Holding Tool – the cam belt holding tool is designed to hold the new belt in place on the
crankshaft whilst fitting the belt onto the other pulleys. Due to the number of pulleys that the belt must
go round if component B is not used the belt may fall off the crank pulley before the technician can
get the belt fully into position. Fits on to the crankshaft pulley flange using one of the pulley bolts and
holds the belt against the bottom of the crankshaft cam belt pulley.

Component A

Belt Tensioner wrench – designed to allow the technician to lever the tensioner back for belt removal
and pre-load the tensioner for belt set-up.

Note: The manufacturer does not provide a High Pressure pump locking facility. The high pressure fuel pump pulley
is aligned by lining up the marks on the pulley and back cover. If there are no marks visible it is permissible to mark
the pulley and back cover with paint. This should be done prior to belt removal.

Please note images are for guidance only and subject to change.

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10. EXPLANATION OF SYMBOLS

10.1 EXPLANATION OF SYMBOLS

Read the guide.

Refer to website.

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CONTACTS

Draper Tools Limited, Hursley Road,
Chandler's Ford, Eastleigh, Hampshire. SO53 1YF. U.K.

Helpline: [phone]

Sales Desk: [phone]

Internet: drapertools.com

E-mail: [e-mail]

General Enquiries: [phone]

Service/Warranty Repair Agent:
For aftersales servicing or warranty repairs, please contact the
Draper Tools Helpline for details of an agent in your local area.

YOUR DRAPER STOCKIST

CMDB0618

©Published by Draper Tools Limited.
No part of this publication may be reproduced, stored in a retrieval system or transmitted in any form or by any means,

electronic, mechanical photocopying, recording or otherwise without prior permission in writing from Draper Tools Ltd.