Draper Tools 16240 Instructions

APPLICATION GUIDE FOR:

ENGINE

TIMING KIT

16240



BRITISH

MADE

This document is part of the product, keep it for the life of the product passing it on to any subsequent holder of
the product. Read all information before operating product.

This guide has been compiled by Draper Tools describing the purpose for which the product has been designed,
and contains necessary information to ensure its correct and safe use. By following the information contained in
this guide, it will ensure both product and operator safety, together with longer life of the product itself.

AlI photographs and drawings in this guide are supplied by Draper Tools to help illustrate the operation of the
product.

Whilst every effort has been made to ensure the accuracy of information contained in this guide, the Draper
Tools policy of continuous improvement determines the right to make modifications without prior warning.

1. TITLE PAGE

1.1 INTRODUCTION:

USER GUIDE FOR: Engine Timing Kit
Stock No: 16240
Part No: ETK133

1.2 REVISIONS:

Date first published June 2018.

As our user manuals are continually updated, users should make sure that they use
the very latest version.

Downloads are available from: http://drapertools.com

Draper Tools Limited
Hursley Road
Chandler’s Ford
Eastleigh
Hampshire
SO53 1YF
UK

Website: drapertools.com
Product Helpline: [phone]
General Fax: [phone]

1.3 UNDERSTANDING THIS GUIDES SAFETY CONTENT:

WARNING! – Information that draws attention to the risk of injury or death.
CAUTION! – Information that draws attention to the risk of damage to the product or

surroundings.

1.4 COPYRIGHT © NOTICE:

Copyright © Draper Tools Limited.
Permission is granted to reproduce this publication for personal and educational use

only. Commercial copying, redistribution, hiring or lending is prohibited.
No part of this publication may be stored in a retrieval system or transmitted in any

other form or means without written permission from Draper Tools Limited.

In all cases this copyright notice must remain intact.

- 2 -

2. CONTENTS

1. TITLE PAGE

1.1 INTRODUCTION.......................................................................................................... 2

1.2 REVISION HISTORY .................................................................................................. 2

1.3 UNDERSTANDING THIS GUIDE ................................................................................. 2

1.4 COPYRIGHT NOTICE .................................................................................................2

2. CONTENTS

2.1 CONTENTS .................................................................................................................... 3

3. GUARANTEE

3.1 GUARANTEE ............................................................................................................... 4

4. GENERAL PRODUCT INFORMATION

4.1 GENERAL PRODUCT INFORMATION ....................................................................... 5

5. HEALTH AND SAFETY INFORMATION

5.1 GENERAL SAFETY INSTRUCTIONS FOR USE

Personal safety ........................................................................................................... 6

6. CONTENTS

6.1 PARTS DRAWING AND LISTING............................................................................... 7

7. APPLICATION

7.1 PRODUCT APPLICATION AND COMPATIBILITY LISTING ...................................... 8

8. PREPARATION

8.1 ADVISORIES BEFORE USE ...................................................................................... 9

9. PROCEDURE AND APPLICATION GUIDE

9.1 APPLICATION GUIDANCE ................................................................................... 10-14

10. EXPLANATION OF SYMBOLS

10.1 EXPLANATION OF SYMBOLS ..................................................................................15

- 3 -

3. GUARANTEE

3.1 GUARANTEE

Draper tools have been carefully tested and inspected before shipment and are guaranteed to be
free from defective materials and workmanship.

Should the tool develop a fault, please return the complete tool to your nearest distributor or
contact:

Draper Tools Limited, Chandler's Ford, Eastleigh, Hampshire, SO53 1YF. England.
Telephone Sales Desk: [phone] or:
Product Helpline [phone].

A proof of purchase must be provided.
If upon inspection it is found that the fault occurring is due to defective materials or workmanship,

repairs will be carried out free of charge. This guarantee period covering parts/labour is 12 months
from the date of purchase except where tools are hired out when the guarantee period is 90 days
from the date of purchase. This guarantee does not apply to normal wear and tear, nor does it
cover any damage caused by misuse, careless or unsafe handling, alterations, accidents, or
repairs attempted or made by any personnel other than the authorised Draper warranty repair
agent.

Note: If the tool is found not to be within the terms of warranty, repairs and carriage charges will be
quoted and made accordingly.

This guarantee applies in lieu of any other guarantee expressed or implied and variations of its
terms are not authorised.

Your Draper guarantee is not effective unless you can produce upon request a dated receipt or
invoice to verify your proof of purchase within the guarantee period.

Please note that this guarantee is an additional benefit and does not affect your statutory rights.

Draper Tools Limited.

- 4 -

4. GENERAL PRODUCT INFORMATION

This product is designed to be used correctly and with care for the purpose for which it is intended.
No liability is accepted by Draper Tools Limited for incorrect use or application of any of our
products, and Draper Tools Limited cannot be held responsible for any damage to personnel,
property or equipment when using this product. Incorrect use will also invalidate any warranty.

The applications database and any instructional information provided has been designed to offer
general guidance for a particular product’s use and while all attention is given to the accuracy of
the data, no project should be attempted without referring first to the manufacturer’s technical
documentation (workshop or instruction manual) or the use of a recognised authority such as
Autodata.

It is our policy to continually improve our products and thus we reserve the right to alter
specifications and components without prior notice. It is the responsibility of the user to ensure the
suitability of the product and information prior to use.

- 5 -

5. HEALTH AND SAFETY INFORMATION

GENERAL SAFETY INSTRUCTIONS

Warning: Please read all safety warnings and all details carefully. Failure to follow the warnings

may result in serious injury or major component damage.
Important: Draper Tools recommends that this product should not be modified or used for any

application other than that for which it was designed.

Save all warnings and instructions for future reference.

1) Personal safety

a) Stay alert, watch what you are doing and use common sense when using this product.

Do not use this product while you are tired or under the influence of drugs, alcohol or any
medication. A moment of inattention while using this product may result in serious personal

injury.
b) Use personal protective equipment as necessary.
c) Check and remove any part of the product before turning/testing the engine. A part left

attached to a rotating part of the engine may result in personal injury or major component

damage.
d) Carefully clean the tool components after every use.
f) Keep the tool components safe and tidy.
g) Do not use this product for any purpose other than for which it is designed.

Warning! Some of the packaging materials used may be harmful to children. Do not leave any of
these materials in the reach of children.

If any of the packaging is to be thrown away, make sure it is disposed of correctly; according to
local regulations.

- 6 -

6. CONTENTS

A B CD

I G

F

J

K

F

E

H

ITEM DESCRIPTION OEM STOCK No.

A
Alignment Tool

B

Alignment Tool PSA 0197-A2

C M10 Screw N/A 23797

D
Alignment Tool PSA 0197-A3/A31

E Flywheel Timing Pin PSA 0197-BZ 23799
F 6x M5 Screws N/A 23800

G
Alignment Tool Adaptor 2 PSA 0197-A1/A1Z

H Link Bar For Item A & B N/A 23802

I

Alignment Tool Adaptor 1

J
Alignment Tool Adaptor 4 PSA 0197-A31

K
Alignment Tool Adaptor 3 PSA 0197-A11

L
Alignment Tool Adaptor 5 PSA 0197-A3

M Digital Inclinometer PSA G-1376-A 23808

N
Chain Tensioner PSA 0197-M

O Angle Bracket PSA E1.100 23810

Exhaust Camshaft

Inlet Camshaft BMW 11 9 551

Inlet Camshaft

Exhaust Camshaft BMW 11 9 540

Inlet Camshaft

Inlet Camshaft

Exhaust Camshaft

Inlet Camshaft BMW 11 9 540

Dummy Timing BMW 11 9 340

L

BMW

11 7 440/11 9 551/11 9 540

PSA 0197-A1/A11/A1Z

BMW 11 7 440/11 9 540

PSA 0197-A2 23804

BMW 11 7 440/11 9 551

BMW 11 7 440/11 9 551

M N

23795

23796

23798

23801

23805

23806

23807

23809

O

- 7 -

7. APPLICATION

The 16240 has been developed as an engine timing kit for the vehicles listed below. All the
necessary components for setting the engine in the ‘timed’ position to allow the removal and
replacement of the timing chain.

Used on the following Vehicles:

BMW 3 Series 2012 - 2015
BMW 1 Series 2011 – 2016
Citroen C3 III 2010 - 2015
Citroen C3 Picasso 2009 - 2015
Citroen C4 II 2011 - 2015
Citroen C4 2008 - 2011
Citroen C4 Picasso/Grand Picasso 2008 - 2015
Citroen C5 III 2009 - 2015
Citroen DS3/DS3 Cabrio 2009 - 2014
Citroen DS4 2012 - 2015
Citroen DS5 2014 - 2015
Citroen Berlingo III 2009 - 2016
Citroen DS3/DS3 Cabrio 2010 – 2015
Mini Clubman 2007 - 2014 320i EfficientDynamics
Mini Countryman 2010 - 2016 114i
Mini Coupe 2011 - 2015 116i
Mini Mini 2010 - 2015 118i
Mini Paceman 2013 - 2016 120i
Mini Roadster 2012 - 2015 316i
Peugeot RCZ 2010 - 2016 GT THP
Peugeot 207 CC 2007 - 2015 GT THP 175
Peugeot 207 2006 - 2013 THP 156
Peugeot 2008 2013 - 2016 THP 163
Peugeot 208 2012 - 2016 THP 140
Peugeot 3008 2009 - 2016 THP 150
Peugeot 308 2007 - 2016 GTi THP
Peugeot 308 CC 2009 - 2015 VTi/S16
Peugeot 508 2011 - 2016 Cooper S
Peugeot 5008 2009 - 2016 JCW
Peugeot Partner III 2009 - 2016 Cooper

Engine Codes:

1.4cc
8FP (EP3C), 8FR (EP3C), 8FS (EP3), 8FN (EP3C), EP3 (8FS), EP3C (8FP), EP3C (8FR), EP3C (8FN),
N12B14AB, N12B14

1.6cc
5FK (EP6C), 5FS (EP6C), 5FP (EP6), 5FW (EP6), 5FL (EP6C), 5FU (EP6CDTX), 5GM (EP6FDTX), 5GT
(EP6FDTX), EP6CDTR (5FG), EP6CDTX (5FU), EP6FDTX (5GT), EP6FDTX (5GR), EP6FDTR, EP6FDTR
(5GP), EP6FDTR (5GN), EP6CDT (5FV), EP6DT (5FX), EP6FDT (5GW), EP6FDT (5GZ), EP6CDT (5FN),
EP6CDT (5FE), EP6CDT (5FM), EP6DTE (5FR), EP6FDTM (5GY), EP6DTS (5FY), EP6CDTM (5FM), EP6CDT
(5FA), EP6DT (5FT), EP6 (5FW), EP6C, EP6C (5FS), EP6C (5FH), EP6C (5FK), N18 B16A, N18 B16A/M0, N18
B16C, N18 B16A/MO, N18 B16M0, N18 B16C/TO, N13 B16A, N13, N12B16A, N14B16A, N16 B16A, N16
B16M0, N16 B16U0, N16 B16K0, N16 B16A/MO, N16 B16A/M0

- 8 -

8. PREPARATION

The following is for guidance only. Please refer to OEM derived data such as the vehicle
manufacturer’s own data or Autodata. The use of this product is purely down to the user’s
discretion and Draper Tools Limited cannot be held responsible for any damage caused what so
ever.

- 9 -

9. PROCEDURE AND APPLICATION GUIDE

Depending on manufacture and model, some engine components do change. Please check with
Autodata or the manufacturer’s data before use.

The following instructions are for guidance only. Please refer to OEM derived data such as
the vehicles manufactures own data or Autodata.
The use of this engine timing tool kit is purely down to the user’s discretion and Draper Tools
cannot be held responsible for any damage caused what so ever.

Introduction:

The engine applications listed use two distinct camshaft positons. One engine style positions
the camshafts level and the second positions the inlet camshaft noticeably higher than the
exhaust camshaft.
While there are only two basic engine configurations there are many different mounting
adaptor positions dependent on specific engine code detail. In order to identifying the correct
assembly method of the camshaft locking tool for the engine being worked on it is important
the OEM tool numbers are correctly identified.
Use the OEM tool numbers with the Laser cross reference chart and drawings below to
identify the tool configuration required.

Camshaft Locking Cross reference

PSA OEM TO ELDON TO ITEM NUMBERS

OEM No.

0197-A1/A1Z

0197-A11

0197-A2

0197-A3

0197-A31

11 7 440 CAMSHAFT ALIGNMENT ASSEMBLY

11 9 551 CAMSHAFT ALIGNMENT ASSEMBLY

11 9 540 CAMSHAFT ALIGNMENT ASSEMBLY

EX. CAMSHAFT ALIGNMENT

ASSEMBLY

EX. CAMSHAFT ALIGNMENT

ASSEMBLY

INLET CAMSHAFT ALIGNMENT

ASSEMBLY

INLET CAMSHAFT ALIGNMENT

ASSEMBLY

INLET CAMSHAFT ALIGNMENT

ASSEMBLY

BMW OEM TO ELDON TO ITEM NUMBERS

ELDON

COMPONENT

NUMBERS

E738-012 + E738-006 A+G

E738-012 + E738-009 A+K

E738-004 + E738-014 B+I

E738-029 + E738-031 D+L

E738-029 + E738-016 D+J

E738-012 + E738-009
+
E738-029 + E738­016+
E738-032
E738-004 + E738­014+
E738-012 + E738-009
E738-032
E738-029 + E738­031 +
E738-012 + E738-006
E738-032

ITEM

A+K+H+D+J

A+K+H+B+I

A+G+H+D+L

- 10 -

9. PROCEDURE AND APPLICATION GUIDE

Basic component use.

• Lock the Engine with all pistons at equal heights, use a suitable rod or measurement tool to
ensure piston 3 and 4 are level. Insert the flywheel timing pin (E).

• Ensure the camshafts are correctly aligned with their alignment flats positioned as shown.

• Use components (M) digital inclinometer and (O) to check the chain stretch in accordance
with OEM specification (PSA). Place (M) and (O) on the cylinder head as shown and zero
M. move components (M) and (O) so that the angle of the side flat of the camshaft is
displayed on (M) as shown. Compare to OEM specification.

• Lock both camshafts with component A + B or A + D with appropriate alignment adaptors as
dictated by the OEM part numbers required.

• NB: Mount the camshaft locking components with the link bar (H) facing the Gear box end
of the engine.

For BMW N13 and N18 Engines assemble the camshaft locking components as shown.

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9. PROCEDURE AND APPLICATION GUIDE

For BMW N14 engines assemble the camshaft locking components as shown.

For BMW N12 engines assemble the camshaft locking components as shown.

For Peugeot Citroen assemble the camshaft tools according to the OEM tool numbers
required as shown here:

• NB: Mount the camshaft locking components with the link bar (H) facing the Gear box end
of the engine.

- 12 -

- 13 -

9. PROCEDURE AND APPLICATION GUIDE

Basic use of locking components:

Use component (N) dummy timing chain tensioner tool to pre-load the timing chain when
setting the timing. Tighten the pre-tensioner to EOM specification.

Please note images are for guidance only and subject to change.

- 14 -

10. EXPLANATION OF SYMBOLS

10.1 EXPLANATION OF SYMBOLS

Read the guide.

Refer to website.

- 15 -

CONTACTS

Draper Tools Limited, Hursley Road,
Chandler's Ford, Eastleigh, Hampshire. SO53 1YF. U.K.

Helpline: [phone]

Sales Desk: [phone]

Internet: drapertools.com

E-mail: [e-mail]

General Enquiries: [phone]

Service/Warranty Repair Agent:
For aftersales servicing or warranty repairs, please contact the
Draper Tools Helpline for details of an agent in your local area.

YOUR DRAPER STOCKIST

MCDB0618

©Published by Draper Tools Limited.
No part of this publication may be reproduced, stored in a retrieval system or transmitted in any form or by any means,

electronic, mechanical photocopying, recording or otherwise without prior permission in writing from Draper Tools Ltd.