IMPORTANT: Please read these instructions carefully to ensure the safe and effective use of this product and save
these instructions for future reference. This manual has been compiled by Draper Tools and is an integrated part of the
product with which it is enclosed and should be kept with it for future references.
This manual describes the purpose for which the product has been designed and contains all the necessary information
to ensure its correct and safe use. We recommend that this manual is read before any operation or, before performing
any kind of adjustment to the product and prior to any maintenance tasks. By following all the general safety
instructions contained in this manual, it will ensure both product and operator safety, together with longer life of the
product itself.
AlI photographs and drawings in this manual are supplied by Draper Tools to help illustrate the operation of the product.
Whilst every effort has been made to ensure accuracy of information contained in this manual, the Draper Tools policy
of continuous improvement determines the right to make modifications without prior warning.
1. TITLE PAGE
1.1 INTRODUCTION:
USER MANUAL FOR: 230V Oil Free Compressor
Stock No: 02115
Part No: DA6/180
1.2 REVISIONS:
Date first published March 2018.
As our user manuals are continually updated, users should make sure that they use
the very latest version.
Downloads are available from: http://drapertools.com/manuals
Draper Tools Limited
Hursley Road
Chandler’s Ford
Eastleigh
Hampshire
SO53 1YF
UK
WARNING! – Information that draws attention to the risk of injury or death.
CAUTION! – Information that draws attention to the risk of damage to the product or
only. Commercial copying, redistribution, hiring or lending is prohibited.
No part of this publication may be stored in a retrieval system or transmitted in any
other form or means without written permission from Draper Tools Limited.
In all cases this copyright notice must remain intact.
A proof of purchase must be provided.
If upon inspection it is found that the fault occurring is due to defective materials or
workmanship, repairs will be carried out free of charge. This guarantee period covering
parts/labour is 12 months from the date of purchase except where tools are hired out when
the guarantee period is 90 days from the date of purchase. The guarantee is extended to
24 months for parts only. This guarantee does not apply to normal wear and tear, nor does
it cover any damage caused by misuse, careless or unsafe handling, alterations, accidents,
or repairs attempted or made by any personnel other than the authorised Draper warranty
repair agent.
Note: If the tool is found not to be within the terms of warranty, repairs and carriage
charges will be quoted and made accordingly.
This guarantee applies in lieu of any other guarantee expressed or implied and variations
of its terms are not authorised.
Your Draper guarantee is not effective unless you can produce upon request a dated
receipt or invoice to verify your proof of purchase within the guarantee period.
Please note that this guarantee is an additional benefit and does not affect your statutory
rights.
Draper Tools Limited.
4
4. INTRODUCTION
4.1 SCOPE
The compressor in this manual is capable of supplying compressed air to a maximum
pressure of 8bar to operate pneumatic tools for a variety of applications including blowing,
spraying and tyre inflating.
This compressor is designed to be moved to different locations. Ensure it is always operated
on a level surface. When in transit care should be taken not to cause damage particularly to
gauges and air lines.
*A-Weighed sound power level in accordance to 2000/14/EC
1
5
5. HEALTH & SAFETY INFORMATION
Have this tool repaired by a qualified person. This tool is designed to confirm to the
relevant international and local standards and as such should be maintained and repaired
by someone qualified, using only original parts supplied by the manufacturer. This will
ensure the tool remains safe to use.
5.1 GENERAL SAFETY INSTRUCTIONS FOR POWER TOOL USE
Warning: Read all safety warnings and all instructions. Failure to follow the warnings and
instructions may result in electric shock, fire and/or serious injury.
Save all warnings and instructions for future reference.
The term “power tool” in the warnings refers to your mains operated (corded) power tool or
battery-operated (cordless) power tool.
1) Work area safety
a) Keep work area clean and well lit. Cluttered or dark areas invite accidents.
b) Do not operate power tools in explosive atmospheres, such as in the presence flammable
liquids, gases or dust. Power tools create sparks which may ignite the dust or fumes.
c) Keep children and bystanders away while operating a power tool. Distractions can cause
you to lose control.
2) Electrical safety
a) Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any
adapter plugs with earthed (grounded) power tools. Unmodified plugs and matching outlets
will reduce risk of electric shock.
b) Avoid body contact with earthed or grounded surfaces such as pipes, radiators, ranges and
refrigerators. There is an increased risk of electric shock if your body is earthed or grounded.
c) Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of electric shock.
d) Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled
cords increase the risk of electric shock.
e) When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use
of a cord suitable for outdoor use reduces the risk of electric shock.
f) If operating a power tool in a damp location is unavoidable, use a residual current device
(RCD) protected supply. Use of an RCD reduces the risk of electric shock.
3) Personal safety
a) Stay alert, watch what you are doing and use common sense when operating a power tool.
Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication. A moment of inattention while operating power tools may result in serious
personal injury.
b) Use personal protective equipment. Always wear eye protection. Protective equipment such
as dust mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate
conditions will reduce personal injuries.
c) Prevent unintentional starting. Ensure the switch is in the off position before connecting to
power source and/or battery pack, picking up or carrying the tool. Carrying power tools with
your finger on the switch or energising power tools that have the switch on invites accidents.
d) Remove any adjusting key or wrench before turning the power tool on. A wrench or a key
left attached to a rotating part of the power tool may result in personal injury.
e) Do not overreach. Keep proper footing and balance at all times. This enables better control
of the power tool in unexpected situations.
6
5. HEALTH & SAFETY INFORMATION
f) Dress properly. Do not wear loose clothing or jewellery. Keep your hair, clothing and gloves
away from moving parts. Loose clothes, jewellery or long hair can be caught in moving parts.
g) If devices are provided for the connection of dust extraction and collection facilities, ensure
these are connected and properly used. Use of these devices can reduce dust-related hazards.
4) Power tool use and care
a) Do not force the power tool. Use the correct power tool for your application. The correct
power tool will do the job better and safer at the rate for which it was designed.
b) Do not use the power tool if the switch does not turn it on and off. Any power tool that
cannot be controlled with the switch is dangerous and must be repaired.
c) Disconnect the plug from the power source and/or battery pack from the power tool before
making any adjustments, changing accessories, or storing power tools. Such preventive
safety measures reduce the risk of starting the power tool accidentally.
d) Store idle power tools out of the reach of children and do not allow persons unfamiliar with
the power tool or these instructions to operate the power tool. Power tools are dangerous in
the hands of untrained users.
e) Maintain power tools. Check for misalignment or binding of moving parts, breakage of parts
and any other condition that may affect the power tool’s operation. If damaged, have the
power tool repaired before use. Many accidents are caused by poorly maintained power tools.
f) Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting
edges are less likely to bind and are easier to control.
g) Use the power tool, accessories and tool bits etc. in accordance with these instructions,
taking into account the working conditions and the work to be performed. Use of the power
tool for operations different from those intended could result in a hazardous situation.
5) Service
a) Have your power tool serviced by a qualified repair person using only identical replacement
parts. This will ensure that the safety of the power tool is maintained.
Important
On products exceeding 2000W it is recommended that the power cable and/or extension cable
are fully unwound before a connection is made to the power supply. However, ensure the residual
cable does not pose a trip hazard.
5.2 ADDITIONAL SAFETY INSTRUCTIONS FOR SAFETY VALVES
Information: The safety valves are designed and constructed for use exclusively with
compressed air, free from impurities. The materials used in construction are suitable for operating
the valve at the rated pressure and temperatures. The Viton or NBR gasket conserves the
resistance characteristics, even in prolonged use. The valve caulking impedes calibration
modification; tampering with the valve and/or changing the constructor’s calibration is forbidden.
Installation: Valve installation must be performed exclusively by technically prepared persons,
who are responsible and in good health. Checking the integrity of the valve before installation is
obligatory. Also, check that the valve pressure is no greater than the operating pressure of the
tank or of the system to protect. Check that the discharge flow rate of the valve is greater than the
quantity of the air to discharge. The safety valve must be positioned directly on the tank in a
vertical position, in a dry, accessible place protected against the weather and far away from liquids
or condensation. It must be positioned so as to have sufficient space all around for correct air
discharge, without causing damage to persons and/or things. The valve rod must therefore be free
in its movement when discharging.
7
5. HEALTH & SAFETY INFORMATION
The connection between the valve and the part to be protected must be free from all kinds of
choking and be as short as possible so as not to reduce the discharge flow rate of the valve itself.
The connection passage area must be greater than the valve orifice area. During installation,
screw on the valve with a torque spanner using the hexagonal part of the body. Apply a maximum
torque of 30Nm, paying attention not to cause any deformation; using pincers, pliers, hammers or
tools other than a hexagonal spanner is forbidden. Check the inlet hole and the shutter are not
blocked by glue, Teflon or similar materials that could bind the shutter or other functional
components. If the valve is replaced, the compressor air contained in the system must be
discharged first. We decline all responsibility for damage caused to persons and/or things due to
failure to observe these instructions.
Maintenance and inspection: The valve must not be subject to knocks which may cause
deformities. It is obligatory for qualified technicians to make sure that the safety valve functions
correctly at least once a year. Valves equipped with a ring must be tested while pressurised to
between 80 – 90% of the calibration value. Pull the ring and release immediately. During the test
the valve must definitely open and discharge the air and re-close immediately when the ring is
released. It is absolutely necessary to carry out this procedure with the utmost caution because
this type of job can be dangerous if adequate safety measures are not taken; wear goggles, a
head set and anything else necessary to protect against noise, jets of air, etc. which may be
discharged from the valve.
5.3 ADDITIONAL SAFETY INSTRUCTIONS FOR PRESSURE VESSELS
• This pressure tank is mainly intended for static use. It can only be charged with natural air
within temperature and pressure limits as specified on the manufacturer's plate and
declaration of conformity.
• Ensure that tank safety and control devices are efficient and flawless. When replaced, the tank
should not be under pressure.
• Drain the condensation off the tank every day.
• Check for signs of inner corrosion at regular intervals. Tank walls should have a minimum
thickness of 1.0 – 2.0mm.
• Any kind of welding to the tank is forbidden.
• The user shall comply with laws on pressure vessel operation in force in the country in which
the tank is operated.
• The construction is mainly effected for permanent load by internal pressure. Cyclic loads are
not considered, only for a range of 10% PS.
5.4 CONNECTION TO THE POWER SUPPLY
Make sure the power supply information on the machine’s rating plate are compatible with the
power supply you intend to connect it to.
This compressor comes supplied with a UK standard 3 pin plug fitted. It is designed for connection
to a domestic power supply rated at 230V AC.
Because it is constructed mostly of metal parts, it is a Class 1 machine; meaning, it must have an
earth connection in the power supply. This is to prevent electrocution in the event of a failure.
Apart from replacing the fuse in the plug, no other electrical work is recommended on this
compressor.
Carefully remove the product from the packaging and examine it for any sign of damage
caused during shipping. Lay the contents out and check them. If any part is damaged or
missing, do not attempt to use the tool and contact the Draper Helpline immediately (see
back page for details).
Retain the packaging material at least during the guarantee period: in case the machine
needs to be returned for repair.
Warning! Some of the packaging materials used may be harmful to children, keep them
out of reach from children.
Disposed of any packaging correctly and according to local regulations.
7.2 WHAT’S IN THE BOX?
As well as the product; there are several parts not fitted or attached to it.
Carry handle.
Euro connector.
10
8. PREPARING THE COMPRESSOR
NOTE: Remove the plug from the socket before
carrying out adjustment, servicing or maintenance.
8.1 LOCATION AND ASSEMBLY – FIG. 1
It is extremely important to install the compressor in a
clean, well ventilated area where the surrounding air
temperature will not be more than 40°C. A minimum
clearance of 500mm between the compressor and a
wall is required.
In addition to pneumatic air tools, your compressor
may be connected to several accessories suitable for
blowing, washing and spraying. For technical
specifications and detailed instructions, please refer
to the instructions provided for the individual
accessory.
When the installation procedure is complete, the
compressor is ready for use. Make sure the pressure
switch button
Switch the pressure switch button to the “ON”
position to start the compressor.
is positioned ‘OFF’.
8.2 INITIAL STARTUP – FIGS. 2 – 3
1. Insert and tighten a euro connector into the
air outlet. A small amount of PTFE tape may be
required on the threads to prevent air leaks.
2. Insert a loose euro coupling into the euro
connector (see 9.1).
3. Open the air regulator
4. Turn the compressor on by pushing the switch
to the ‘ON’ position.
5. Run the compressor for 30 minutes allowing the
pressure to escape.
6. Turn the regulator dial fully counter-clockwise
allowing pressure to build up. Once the maximum
pressure is reached, the pressure switch will
automatically turn the machine off.
7. Turn the compressor off, by pressing the switch
to the ‘OFF’ position and open the regulator
valve allowing the air to escape.
fully.
FIG. 1
FIG. 2
FIG. 3
11
9. OPERATION
9.1 BASIC COMPRESSOR OPERATION
– FIG. 4
1. Connect the air line to the compressor by
pulling back the collar
quick coupling
corresponding air coupling fitted on the air line.
Release the collar so it slides back in place to
secure the air coupling.
2. Turn the air regulator
lowest setting and turn on the compressor.
3. Once the compressor has reached maximum
pressure, open the regulator valve
desired pressure on the tank pressure gauge
.
on the air outlet
and inserting the
clockwise to its
to the
9.2 MOISTURE IN COMPRESSED AIR
Moisture in compressed air will form into droplets as it comes from an air compressor
pump. When humidity is high or when a compressor is in continuous use for an extended
period of time, this moisture will collect in the tank. When using a paint spray gun or
sandblast gun, this water will be carried from the tank through the hose, and out of the gun
as droplets mixed with the spray material.
IMPORTANT: This condensation will cause water spots in a paint job, especially when
spraying other than water based paints. If sandblasting, it will cause the sand to case and
clog the gun rendering it ineffective. A filter in the air line, located as near to the gun as
possible, will help eliminate this moisture.
9.3 SAFETY VALVE – FIG. 5
WARNING: DO NOT REMOVE OR ATTEMPT TO
ADJUST THE SAFETY VALVE!
This valve
occasionally by pulling the ring
leaks after the ring has been released, or valve is
stuck, it MUST be replaced.
should be checked under pressure
by hand. If air
FIG. 4
FIG. 5
12
9. OPERATION
9.4 THERMAL OVERLOAD PROTECTOR
CAUTION: THIS COMPRESSOR IS EQUIPPED WITH AN AUTOMATIC RESET
THERMAL OVERLOAD PROTECTOR, WHICH WILL SHUT OFF THE MOTOR IF IT
BECOMES OVERHEATED.
If thermal overload protector shuts motor OFF frequently, look for the following causes.
– Low voltage.
– Clogged air filter.
– Lack of proper ventilation.
CAUTION: IF THE THERMAL OVERLOAD PROTECTOR IS ACTUATED, THE MOTOR
MUST BE ALLOWED TO COOL DOWN BEFORE START-UP IS POSSIBLE. THE MOTOR
WILL AUTOMATICALLY RESTART WITHOUT WARNING IF LEFT PLUGGED INTO
ELECTRICAL OUTLET AND UNIT IS TURNED ON.
9.5 STORAGE
– When not in use, store hose and compressor in a cool dry place.
– Drain tank of moisture.
– Disconnect hose and hang open ends down to allow any moisture to drain.
13
10. TROUBLESHOOTING
10.1 TROUBLESHOOTING GUIDE
Compressor will not
run.
Motor operating,
but cannot run or
runs slowly.
Fuses blow/circuit
breaker trips
repeatedly.
Caution! Never use
an extension cord
with this product.
Thermal overload
protector cuts out
repeatedly.
1. No electrical power.
2. Blown fuse.
3. Breaker open.
4. Thermal overload open.
5. Pressure switch bad.
1. Defective check valve or
unloaded.
2. Poor contacts, line
voltage low.
3. Shortened or open motor
winding.
1. Incorrect size fuse, circuit
overloaded.
2. Defective check valve or
unloaded.
1. Low voltage.
2. Clogged air filter.
3. Lack of proper
ventilation/room
temperature too high.
4. Check valve malfunction.
5. Compressor valves failed.
1. Plugged in? Check fuse/breaker or
motor overload.
2. Replace blown fuse.
3. Reset, determine cause of problem.
4. Motor will restart when cool.
5. Replace.
1. Replace or repair.
2. Check connections, eliminate
extension cord if used, check
circuit with voltmeter.
3. Replace motor.
Danger! Do not disassemble check
valve with air in tank; bleed tank.
1. Check for proper fuse, use
time-delay fuse. Disconnect other
electrical appliances from circuit or
operate compressor on its own
branch circuit.
2. Replace or repair.
Danger! Do not disassemble check
valve with air in tank; bleed tank.
1. Eliminate extension cord, check
with voltmeter.
2. Clean filter (see maintenance
section).
3. Move compressor to well
ventilated area.
4. Replace.
5. Replace valve assembly.
Danger! Do not disassemble check
valve with air in tank; bleed tank.
Knocks, rattles,
excessive vibration.
Tank pressure drops
when compressor
shuts off.
14
1. Loose bolts, tank not
level.
2. Defective bearing on
eccentric or motor shaft.
3. Cylinder or piston ring is
worn or scored.
1. Loose drain cock.
2. Check valve leaking.
3. Loose connections at
pressure switch or
regulator.
1. Tighten bolts, shim tank to level
position.
2. Replace.
3. Replace or repair as necessary.
1. Tighten.
2. Disassemble check valve
assembly, clean or replace.
3. Check all connections with soap and
water solution and tighten.
10. TROUBLESHOOTING
Compressor runs
continuously and air
output is lower than
normal/low
discharge pressure.
Excessive moisture
in discharge air.
Compressor runs
continuously and
safety valve opens
as pressure rises.
Excessive starting
and stopping (auto
start).
Air leaking from
unloader on
pressure switch.
1. Excessive air usage,
compressor too small.
2. Clogged intake filter.
3. Air leaks in piping (on
machine or in outside
system).
4. Broken inlet valves.
5. Piston ring worn.
1. Excessive water in tank.
2. High humidity.
1. Defective pressure switch.
2. Defective safety valve.
Excessive condensation in
tank
Check valve stuck in an open
position.
1. Decrease usage or purchase unit
with higher air delivery (SCFM).
2. Clean or replace.
3. Replace leaking components or
tighten as necessary.
4. Replace compressor valves.
5. Replace piston and cylinder.
1. Drain tank.
2. Move to area of less humidity; use
air line filter.
Note: Water condensation is not
caused by compressor malfunction.
1. Replace switch.
2. Replace safety valve with genuine
replacement part.
Drain more often.
Remove and replace check valve.
Danger! Do not disassemble check
valve with air in tank; bleed tank.
15
11. MAINTENANCE
11.1
BASIC MAINTENANCE AND CHECKS
NOTE: Remove the plug from the socket before carrying out adjustment, servicing or
maintenance.
In order to maintain the compressor to its optimum, periodical service checks must be
carried out routinely. Allowances should be made to adjust the time scale for machines in
occasional service with the exception of the safety valve which must be inspected by a
qualified service agent every 12 months regardless of use.
NOTE: Where necessary, ear defenders and safety goggles must be worn.
Daily checks:
– Before every use check the airline/regulator/separator.
– After every use adjust the line pressure back to zero.
11.2
DRAINING WATER FROM THE TANK
– FIG. 7
The drain cock is located on the bottom of the
tank. Use this valve to drain moisture from the tank
daily to reduce the risk of corrosion.
– Reduce the tank pressure below 10psi.
– Drain moisture from the tank by opening the
drain cock located underneath the tank.
– FIG. 6
FIG. 6
16
12. EXPLANATION OF SYMBOLS
12.1 EXPLANATION OF SYMBOLS
Warning!
Wear goggles.
Warning!
Wear ear defenders.
Warning!
Read instruction manuals before
operating and servicing this
equipment.
WEEE
Do not dispose of Waste Electrical
& Electronic Equipment in with
domestic rubbish
For indoor use.
Do not expose to rain.
Conforms to all relevant
safety standards.
17
13. DISPOSAL
13.1 DISPOSAL
– At the end of the machine’s working life, or when it can no longer be repaired, ensure
that it is disposed of according to national regulations.
– Contact your local authority for details of collection schemes in your area.
In all circumstances:
• Do not dispose of power tools with domestic waste.
• Do not incinerate.
• Do not abandon in the environment.
• Do not dispose of WEEE*
as unsorted municipal waste.
Service/Warranty Repair Agent:
For aftersales servicing or warranty repairs, please contact the
Draper Tools Helpline for details of an agent in your local area.
No part of this publication may be reproduced, stored in a retrieval system or transmitted in any form or by any means,
electronic, mechanical photocopying, recording or otherwise without prior permission in writing from Draper Tools Ltd.
Loading...
+ hidden pages
You need points to download manuals.
1 point = 1 manual.
You can buy points or you can get point for every manual you upload.