Page 1
INSTRUCTION LEAFLET FOR
2 TONNE TROLLEY JACK
GENERAL DUTY
■ STOCK No.37173 ■ PART No.TJ2/GD
It is important that you read this instruction manual before
using your jack. Always ensure its correct use which will
help to prevent damage and injury.
04/98
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CAUTION
CAUTION:
• Use only on a firm, level surface.
• Do not exceed the rated capacity of this jack.
• This is a lifting device only...do not work under the vehicle without proper support
devices, such as axle stands.
• Make sure that the lifting point is stable and correctly centred on the jack saddle.
• Familiarize yourself thoroughly with this manual before operating to prevent damage
to the jack, property, or personal injury.
SPECIFICATION FOR: Hydraulic Trolley Jack.
Capacity ..............................................................................................................2,000kg
Lifting range ................................................................................................100 x 390mm
Overall size ........................................................................................630 x 250 x 140mm
Weight ..............................................................................................................9.5kg nett
390mm
100mm
40mm
630mm
66mm
14mm
20mm
250mm
1. Cylinder Pump.
2. Release Valve.
3. Base.
4. Castor.
5. Oil Filler Plug.
6. Reservoir.
7. Middle Spindle.
8. Frame.
9. Front Wheel.
10. Radius Link.
11. Saddle.
12. Lifting Arm.
13. Handle Sleeve.
14. Jack Handle.
KNOW YOUR TROLLEY JACK
13.
14.
2.
1.
3.
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6.
5.
4.
10.
12.
7.
11.
9.
8.
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BEFORE USE
1. If oil spillage is noted, check oil level, refer to maintenance section, paragraphs 3
and 4, on page 3.
2. Check to see that the release valve is opened. (Never more than two full turns), then
insert the handle into handle sleeve and pump a couple of full strokes to purge any
air from the system and evenly distribute the hydraulic oil.
OPEN RELEASE VALVE
ANTICLOCKWISE
➦
➦
CLOSING RELEASE
VALVE CLOCKWISE
OIL FILLER PLUG
OPERATING INSTRUCTIONS
1. Firmly lock release valve in a clockwise
direction with the end of the jack handle.
2. Place the handle in the sleeve to position
the jack under the lifting point. Check that
the saddle is correctly positioned.
To prevent damage to the jack, or the
vehicle, NEVER MOVE THE JACK WITH THE
HANDLE ON THE RELEASE VALVE.
3. To raise load, insert handle into handle
sleeve and pump up and down fully, until
the desired height is reached.
4. ALWAYS USE AXLE STANDS.
5. To lower load, slowly turn the release valve
anticlockwise two full turns with the end of
the jack handle.
HANDLE SLEEVE
TO RAISE:
TURN RELEASE
VALVE
CLOCKWISE
TO LOWER:
TURN RELEASE
VALVE
ANTICLOCKWISE
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CARE AND MAINTENANCE
1. When the jack is not in use, the lifting arm and handle sleeve should be kept in the
fully down position.
2. Keep the jack clean and lubricated. Oil the points indicated on the diagram below
on a regular basis.
3. To check oil level, fully lower jack on level
ground and remove cover plate (Item 13).
Remove filler plug .The correct level is 5mm
below filler plug hole. If low, add oil as
needed.YOUR JACK WAS FILLED AT THE
FACTORY WITH HIGH GRADE HYDRAULIC
OIL. ONLY USE APPROVED JACK OIL*.
4. After extensive use, the oil supply should be
replaced to ensure longer equipment life. To
drain, remove filler plug and release valve.
Ensure that no dirt gets into the system. Refill
with approved jack oil, as paragraph 3.
5. Check pump piston rod periodically for signs of rust or corrosion. Clean exposed
area with a clean oiled cloth.
* We recommend Shell Telus 22.
LUBRICATION
POINTS
❖
IMPORTANT SAFETY TIPS
1. BEFORE POSITIONING THE JACK,YOU SHOULD ENSURE THE FOLLOWING:
A. Vehicle should be clear of all
passengers. Transmission should be
in gear (or ‘Park’ for automatic
transmissions) and the handbrake
applied.
B. To prevent vehicle from movement,
wheels should be securely blocked
with wheel chocks.
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IMPORTANT SAFETY TIPS cont’d
2. CORRECT POSITIONING:
The jack should be positioned (normally
under the suspension near appropriate
front or rear wheels). Since these points
may vary with each vehicle, it is important
to consult the vehicle manufacturer’s
handbook.
3. TERRAIN:
The jack should be operated on a hard
and level surface as the location will
permit.
4. NEVER EXCEED THE JACK’S RATED
CAPACITY.
5. WORKING UNDER THE VEHICLE:
It is extremely important, when working
under the vehicle, to ensure axle stands
are always used.
FRONT
WHEELS
REAR
WHEELS
SUGGESTED
JACKING
POINTS
OPTIONAL ACCESSORIES
FOLDING AXLE STANDS
PART No.FAS18
STOCK No.36524
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TROUBLE SHOOTING
TROUBLE PROBABLE CAUSE REMEDY
(1) Lower the lifting arm, close
the release valve and remove
oil filler plug.
Jack will not hold load.
Jack will not lift load.
Jack will not lift to its full height.
Jack pump feels unsteady under
load.
Jack will not lower completely.
Dirt on valve seats.
Air block.
(2) Place one foot on a front
wheel and pull up the lifting
arm to its full height by hand.
(3) Open the release valve to
lower the lifting arm.
(4) Worn seals.
(1) Open the release valve and
remove oil filler plug.
(2) Pump handle a couple of full
strokes and close the release
valve.
Jack will not lift to its full height.
Jack pump feels unsteady under
load.
Jack pump feels unsteady under
load.
Jack will not lower completely.
No part of this publication may be reproduced,
stored in a retrieval system or transmitted in
any form or by any means, electronic, mechanical
photocopying, recording or otherwise without prior
permission in writing from Draper Tools Ltd.
The reservoir could be overfilled.
Low hydraulic oil level.
The pump cup seal could be worn
out.
Air block.
Unit needs lubrication.
DRAPER TOOLS LIMITED,
Hursley Road, Chandler's Ford,
Eastleigh, Hants. SO53 1YF. England.
Tel: (01703) 266355.
Fax: (01703) 260784.
©Published by Draper Tools Ltd.
Check the oil level.
Remove the filler plug.Top up oil
to correct level.
Replace the cup seal with a new
one.
Release air by removing filler
plug.
Oil external moving parts.
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