10" TABLE SAW
■ STOCK No.65839 ■ PART No.BTS251
• INSTRUCTIONS •
IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY TO ENSURE THE
SAFE AND EFFECTIVE USE OF THIS TOOL.
GENERAL INFORMATION
This manual has been compiled by Draper Tools and is an integrated part of the power tool equipment, which
should be kept with the machine.
This manual describes the purpose for which this tool has been designed and contains all the necessary
information to ensure its correct and safe use.We recommend that this manual is read before any operation of
the machine, before performing any kind of adjustment to the machine, and prior to any maintenance tasks. By
following all the general safety instructions contained in this manual, it will ensure both machine and operator
safety, together with longer life of the tool itself.
All photographs and drawings in this manual are supplied by Draper Tools to help illustrate the operation of the
machine.
Whilst every effort has been made to ensure accuracy of information contained in this manual, the Draper Tool
policy of continuous improvement determines the right to make modifications without prior warning.
04/2002
10" TABLE SAW
■ STOCK No.65839 ■ PART No.BTS251
CONTENTS:
Page No.
Contents/Declaration .................................................................................... 1
Specification/Guarantee ............................................................................... 2
Power Supply ................................................................................................ 3
General Safety Instructions ........................................................................... 4
Additional Safety Instructions ....................................................................... 5
Getting to Know Your Table Saw .................................................................... 6
Assembly ................................................................................................... 7-8
Operation & Use ....................................................................................... 9-10
We
Draper Tools Ltd. Hursley Road, Chandler’s Ford, Eastleigh, Hampshire.
SO53 1YF. England.
Declare under our sole responsibility that the product:
Stock No. :- 65839.
Part No. :- BTS251.
Description:- Table Saw.
Notified Body:- TÜV Rheinland Product Safety GMBH, Am Grauen Stein, D-51105 Köln
License Number S9754327
To which this declaration relates is in conformity with the following directive(s)
98/37/EC, 73/23/EEC & 89/336EEC.
With reference to: EN61029-1:1995, E DIN VDE 0740 / 502/12.92, EN61000-3-3:1995,
EN55014-2:1997, EN55014-1:1993+A1+A2 & EN61000-3-2:1995+A1+A2+A14.
JOHN DRAPER
Managing Director 07/09/2001
DECLARATION OF CONFORMITY
- 1 -
Draper tools have been carefully tested and inspected before shipment and are
guaranteed to be free from defective materials and workmanship for a period of 12
months from the date of purchase except where tools are hired out when the guarantee
period is ninety days from the date of purchase.
Should the machine develop any fault, please return the complete tool to your nearest
authorized warranty repair agent or contact Draper Tools Limited, Chandler's Ford,
Eastleigh, Hampshire, SO53 1YF. England.Telephone: (023) 8026 6355.
If upon inspection it is found that the fault occurring is due to defective materials or
workmanship, repairs will be carried out free of charge.This guarantee does not apply
to normal wear and tear, nor does it cover any damage caused by misuse, careless or
unsafe handling, alterations, accident, or repairs attempted or made by any personnel
other than the authorised Draper warranty repair agent.
This guarantee applies in lieu of any other guarantee expressed or implied and
variations of its terms are not authorised.
Your Draper guarantee is not effective unless you can produce upon request a dated
receipt or invoice to verify your proof of purchase within the 12 month period.
Please note that this guarantee is an additional benefit and does not affect your
statutory rights.
Draper Tools Limited
GUARANTEE
- 2 -
The Draper Tools policy of continuous improvement determines the right to change specification
without notice.
Part No. ................................................................................................................ BTS251
Stock No. ................................................................................................................ 65839
Motor Size ............................................................................................................ 1400W
Voltage .................................................................................................................. 230V
Max. Depth of Cut at .................................................................................... 90º = 76mm
.................................................................................... 45º = 63mm
Blade Diameter .......................................................................................... 252mm (10")
Bore Size .............................................................................................................. 30mm
Speed ...................................................................................................... 4800rpm max.
Table Size ........................................................................ 647 x 468mm (25
1
/2" x 18 1/2")
Overall Dimensions .......................................................................... 673 x 468 x 280mm
Nett Weight .............................................................................................................. 18kg
SPECIFICATION
WEAR EAR DEFENDERS, GOGGLES AND A DUST MASK.
- 3 -
POWER SUPPLY
3 6 10 13
Extension cable length Wire Size mm
2
7.5m 0.75 0.75 1.0 1.25
15m 0.75 0.75 1.0 1.5
22.5m 0.75 0.75 1.0 1.5
30m 0.75 0.75 1.25 1.5
40m 0.75 0.75 1.5 2.5
Ampere rating
(on Name plate)
CONNECTING YOUR MACHINE TO THE POWER SUPPLY: (230V ONLY)
To eliminate the possibility of an electric shock your machine has been fitted with a BS
approved,non rewireable moulded plug and cable which incorporates a fuse, the value
of which is indicated on the pin face of the plug.Should the fuse need replacing an
approved BS1362 fuse must be used of the same rating, marked thus .
The fuse cover is detachable, never use the plug with the cover omitted. If a replacement
fuse cover is required,ensure it is of the same colour as that visible on the pin face of the
plug (i.e. red).Fuse covers are available from your Draper Tools stockist.
If the fitted plug is not suitable, it should be cut off and destroyed. *The end of the cable
should now be suitably prepared and the correct type of plug fitted. See below.
*WARNING:
A plug with bare flexible wires exposed is hazardous if engaged in a live power socket
outlet.
WARNING:THIS APPLIANCE MUST BE EARTHED.
The mains lead is coloured Green and Yellow - Earth, Blue - Neutral & Brown - Live.
As these colours may not correspond with the coloured markings identifying the
terminals in your plug, proceed as follows:
The wire which is coloured green and yellow must be connected to the terminal in your
plug marked with the letter ‘E’ or by the earth symbol or coloured green or green and
yellow.
The wire which is coloured blue must be connected to the terminal which is marked with
the letter ‘N’ or coloured black or blue.
The wire which is coloured brown must be connected to the terminal which is marked
with the letter ‘L’ or coloured red or brown.
EXTENSION LEAD CHART:
Extension lead sizes shown assure a voltage drop of not more than 5% at rated load of tool.
- 4 -
GENERAL SAFETY INSTRUCTIONS
FOR POWER TOOLS
1. KNOW YOUR POWER TOOL
Read and understand the owner's manual and labels
affixed to the tool. Learn its application and limitations as
well as the specific potential hazards peculiar to this tool.
2. KEEP WORK AREA CLEAN
Cluttered areas and benches invite accidents. Floors must
not be slippery due to oil or sawdust.
3. AVOID DANGEROUS ENVIRONMENTS
Do not use power tools in damp or wet locations, or
expose them to rain.Keep work area well lit. Provide
adequate space surrounding the work area. Do not use in
environments with a potentially explosive atmosphere.
4. KEEP CHILDREN AWAY
All visitors should be kept a safe distance from work area.
5. STORED TOOLS
When not being used, all tools should be stored in a dry,
locked cupboard or out of the reach of children.
6. WEAR PROPER CLOTHING
Do not wear loose clothing,neckties or jewellery (rings,
wristwatches) to catch in moving parts. NONSLIP footwear
is recommended.Wear protective hair covering to contain
long hair.Roll long sleeves above the elbow.
7. USE SAFETY GOGGLES (Head Protection)
Wear CE approved safety goggles at all times. Normal
spectacles only have impact resistant lenses, they are
NOT safety glasses. Also, use face or dust mask if
application is dusty and ear protectors (plugs or muffs)
during extended periods of operation.
8. NOISE LEVELS
Some types of machines may have high noise levels when
working. In such cases ear protection must be worn.
9. VIBRATION LEVELS
Hand held power tools produce different vibration levels.
You should always refer to the specifications and relevant
Health and Safety guide.
10. DUST EXTRACTION
If your tool is fitted with a dust extraction fitting, always
ensure that it is connected and being used with a dust
extractor.Vacuum cleaners can be used if suitable for the
material being extracted.
11. PROTECT YOURSELF FROM ELECTRIC SHOCK
When working with power tools, avoid contact with any
earthed items (e.g.pipes, radiators,hobs and
refrigerators,etc.). If you are using a power tool in
extreme conditions (e.g. high humidity or generating
metal dust), always use an RCD (residual current device)
at the power socket.
12. STAY ALERT
Always watch what you are doing and use common sense.
Do not operate a power tool when you are tired or under
the influence of alcohol or drugs.
13. WHEN WORKING OUT OF DOORS
Only use extension leads designed for that purpose.
14. ACCESS TO MAINS SOCKET
If a stationary machine is fitted with a moulded plug and
cable,the machine should not be positioned so that
access to the mains socket is restricted.
15. DISCONNECT POWER TO THE TOOL
When not in use, before servicing and when changing
accessories such as cutters, etc.
16. AVOID ACCIDENTAL STARTING
Make sure the switch is in the OFF position before
plugging the machine into the power supply.
17. NEVER LEAVE MACHINE RUNNING UNATTENDED
Turn power off. Do not leave machine until it comes to a
complete stop.
18. DO NOT ABUSE THE CORD
Never carry the tool by the power cable or pull it from
the socket. Keep the power cable away from heat,oil and
sharp edges.
19. NEVER STAND ON TOOL
Serious injury could occur if the tool is tipped or if the
cutting tool is accidentally contacted. Do not store
materials above or near the tool,so that it is necessary to
stand on the tool to reach them.
20. CHECK DAMAGED PARTS
Check for damage to parts, breakage of parts, mountings
and any other conditions that may affect its operation.
A guard or other part that is damaged should be properly
repaired or replaced.
21. KEEP GUARDS IN PLACE
And in working order.
22. MAINTAIN TOOLS WITH CARE
Keep tools sharp and clean for the best and safest
performance. Follow instructions for lubricating and
changing accessories. All extension cables must be
checked at regular intervals and replaced if damaged.
Always keep the hand grips on the tool clean,dry and
free of oil and grease.
23. USE RECOMMENDED ACCESSORIES
Consult the owners manual for recommended
accessories. Follow the instructions that accompany the
accessories. The use of improper accessories may cause
hazards.
24. REMOVE ADJUSTING KEYS AND WRENCHES
Form a habit of checking to see that keys and adjusting
wrenches are removed from the tool before turning it on.
25. SECURE WORK
Use clamps or a vice to hold work.This frees both hands
to operate the tool.
26. DO NOT OVERREACH
Keep proper footing and balance at all times.
27. USE RIGHT TOOL
Do not force the tool or attachment to do a job for which it
was not designed.
28. DO NOT FORCE TOOL
It will do the job better and safer at the rate for which it
was designed.
29. DIRECTION OF FEED
Feed work into a blade or cutter against the direction of
rotation of the blade or cutter only.
30. WHEN DRILLING OR SCREWING INTO WALLS
Always make sure there is no danger of hitting any hidden
power cables, water or gas pipes in the wall.
WARNING
Please read the following instructions carefully, failure to do so could lead to serious personal injury.
IMPORTANT
Draper Tools Limited recommends that this machine should not be modified or used for any application other
than that for which it was designed. If you are unsure of its relative applications do not hesitate to contact us in
writing and we will advise you.
IMPORTANT NOTE
Residual Risk. Although the safety instructions and operating manuals for our tools contain extensive
instructions on safe working with power tools, every power tool involves a certain residual risk which can not be
completely excluded by safety mechanisms.Power tools must therefore always be operated with caution !
- 5 -
ADDITIONAL TABLE SAW
SAFETY RULES
WARNING
For your own safety, do not operate your saw until it is
completely assembled and installed according to the
instructions....and until you have read and understood
the following: All safety rules
Assembly procedures
Adjustment procedures
Maintenance
Basic operations
Operating controls
1. STABILITY.
The saw must be bolted down.There may be a
tendency for the saw to tip over or move during
certain cutting operations, such as, cutting
extremely large heavy panels or long heavy
boards.
2. MINIMIZE POTENTIAL ACCIDENTS.
Most accidents are caused by FAILURE TO
FOLLOW SET UP AND OPERATION
INSTRUCTIONS.
Avoid awkward hand positions, where a sudden
slip could cause a hand to move into a saw blade
or other cutting tool. Never reach behind,or
around,the cutting tool with either hand to hold
down the workpiece,or for any other reason. DO
NOT PLACE FINGERS OR HANDS IN THE PATH
OF THE SAW BLADE.
3. Never reach under your machine when operating
or make any adjustments when it is running.
4. Turn the saw 'OFF' and disconnect the power
supply when changing the cutting tool,removing
or replacing the blade guard, or making any
adjustments.
5. Always maintain control of the workpiece. DO
NOT 'LET GO' of the workpiece until the machine
has stopped.
6. When removing short workpieces,or cleaning
up around the table, be sure the saw is switched
'OFF'.
7. Never turn the saw 'ON' before clearing the table
of all tools, wood scraps, etc., except the
workpiece and related feed or support devices
for the operation.
8.
When moving the saw, disconnect power supply
.
9. Never hold onto or touch the 'free end' of the
workpiece or a 'free piece' that is cut off, while
power is 'ON' and/or the saw blade is rotating.
10. If you stall or jam the saw blade in the
workpiece, turn power 'OFF', remove the
workpiece from the saw blade and check to see
if the saw blade is parallel to the table slots or
grooves and if the riving knife is in alignment
with the saw blade.If ripping at the time, check
to see if the rip fence is parallel with the saw
blade.Adjust as indicated in this manual.
WARNING:Do not allow familiarity (gained from
frequent use of your saw) to become
commonplace. Always remember that a careless
fraction of a second is sufficient to inflict severe
injury.
11. MAKE SURE YOUR FINGERS DO NOT CONTACT
THE TERMINALS OF THE POWER PLUG when
installing or removing from the mains power supply.
12. KICKBACKS - THEIR CAUSE.
Kickbacks can cause serious injury.A kickback
occurs when a part of the workpiece binds
between the saw blade and the rip fence or
another object rises from the table and is thrown
towards the operator. Kickbacks can be avoided
by attention to the following conditions.:
13. KICKBACK - HOW TO AVOID THEM AND
PROTECT YOURSELF FROM POSSIBLE
INJURY.
a) Be certain that the saw blade is parallel to
the rip fence.
b) Do not rip by applying the feed force to the
section of the workpiece that will become
the cut-off (free) piece.Feed force when
ripping should always be applied between
the saw blade and the fence....use a push-
stick for short work or less than 6" wide.
c) Keep saw blade guard, riving knife and
anti-kickback pawls in place and operating
properly.The riving knife must be in
alignment with the saw blade and the pawls
must stop a kickback once it has started.
Check their action before using for ripping
timber.
d) Plastic and composition (like hardboard)
materials may be cut on your saw. However,
since these are usually quite hard and
slippery, the anti-kickback pawls may not
stop a kickback.Therefore, be especially
careful to follow proper setting up and
cutting procedures before ripping.
14. Do not leave a long board (or other workpiece)
unsupported so the spring of the board causes it
to shift on the table.Provide proper support for
the workpiece, based on its size and the type of
operation to be performed. Hold the work firmly
against the fence and down against the table
surface.
15. Never use a length stop on the free end of the
workpiece when cross cutting.Never hold onto
or touch the free end of the workpiece when
cross cutting, or a free piece that is cut off when
ripping while power is 'ON' and/or the saw blade
is rotating. In short, the cut-off piece in any
'through-sawing' (cutting completely through the
workpiece) operation must never be confined - it
must be allowed to move laterally.
16. IF YOUR SAW MAKES AN UNFAMILIAR NOISE OR
IF IT VIBRATES EXCESSIVELY,CEASE
OPERATING IMMEDIATELY UNTIL THE SOURCE
HAS BEEN LOCATED AND THE PROBLEM
CORRECTED.
17. EXTENSION LEADS
The use of any extension lead will cause some
loss of power. To keep this to a minimum and to
prevent over heating and motor burn-out, use the
table to determine the minimum size of
extension cable required.Use only extension
leads which have a 3-pin plug and 3-pin sockets
which accept the tools plug.
- 6 -
GETTING TO KNOW YOUR
TABLE SAW
1. Work Table 7. Dust Extraction Port
2. Blade 8. Rip Fence
3. Blade Guard 9. Mitre Guide
4. Anti-Kick Back Pawls 10. Saw Blade Adjustment
5. No-volt On/Off Switch 11. Adjustment Locking Knob
6. Overload Protection 12. BS Non-rewireable Plug & Cable
✕✌
✢✌
✖✌
✕✕✌
✜✌
✕✖✌
✘✌
✗✌
✙✌
✛✌
✚✌
✕✔✌
Fig.1 - FRONT VIEW
BACK VIEW
Fig.1.
- 7 -
ASSEMBLY
NOTE:
To correctly assemble and adjust this table saw,
please read the following instructions carefully.
When this saw is first removed from it's
packaging, the blade guard and riving knife
assembly must be fitted.
When making any adjustment on the saw, ensure
the power supply is turned off and the plug has
been removed from the socket.
FITTING THE BLADE GUARD (FIG.2):
Turn the saw over so the underside is easily
accessible. Remove the four nuts and bolts
securing the protection vent plate to access the
underside of the work table. Pass the riving knife
part ✪✌ of the guard assembly through the slot
✫✌ in the work table and secure it in place with
the two bolts ✬✌.
ADJUSTING THE RIVING KNIFE (FIG.3):
Set the blade to the full height adjustment and
ensure that it is in the 0º position (see page 9)
before adjusting the knife.
NOTE:
The riving knife must be adjusted 3mm (Max.
5mm) from the blade cutting tips.This adjustment
is made on the two securing bolts and the
elongated holes in the bracket from underneath.
When set securely, tighten the bolts. This setting
must be checked regularly.
This table saw must be securely fastened to the
proper stand (Draper Stock No.65840) or to
another appropriate supporting surface.
If choosing the Draper stand, refer to the
instructions enclosed with the stand for all
mounting procedures
If mounting to a work bench, allow sufficient
space around the machine for long/wide material
to be cut without interference. Also that cuts can
be made without awkward positions, leading to
possible user injury. For example,having to lean
over the saw blade to retrieve the off cuts.
Fig.2.
✫✌
✪✌
✬✌
Fig.3.
3mm
- 8 -
ASSEMBLY
ONLY WITH THE POWER SWITCHED OFF
AND THE MACHINE UNPLUGGED SHOULD
ANY ADJUSTMENTS, MAINTENANCE OR
REPAIRS BE CARRIED OUT.
RIP FENCE (FIGS. 4 & 5):
CAUTION:
THE RIP FENCE MUST BE ALIGNED
PARALLEL TO THE BLADE TO MINIMIZE THE
DANGER OF KICK BACK.
Place the rip fence on the side of the table, most
comfortable for your hand orientation. For
example, if you are left handed, the fence would
be secured to the right of the blade.
With the blade guard lifted out of the way, set the
blade to the full height (see page 9) lift the
kickback pawl up to allow the fence to be pushed
flush to the blade. Lock the rear knob ✭✌and
front locking handle ✮✌so the fence is securely
held tight against the table. If the fence is not fully
secure, remove the fence and at the rear on
handle ✮✌, under the fence is an adjustment
screw which when moved will allow more grip
with the front handle.On the front fence assembly,
ensure the marker guide is set to zero. If
adjustment is required, loosen screw ✯✌, slide the
plate so zero is correct and then retighten screw
✯✌. Now the fence can be slid to the desired
width of cut and locked in place.To check the
accuracy of the guide, use a metal rule from the
fence and measure the gap between the front of
the blade and also at the back.The measurement
is from the cutting side of the tooth ✰✌.This
measurement should be checked regularly and if
necessary adjusted.When making critical cuts,
always make a test cut from a piece of scrap
timber.
MITRE GAUGE (FIG.6):
The mitre gauge is a guide. The gauge slides
along the two grooves ✱✌ in the table. It should
be checked against the blade using an engineers
square (Draper Stock No.34065) to ensure greater
accuracy. Loosen locking knob ✲✌ and using the
square, set the gauge at 90º to the blade. Now lock
knob ✲✌. Push in rod ✳✌and adjust quick stop
✴✌so the set screw touches rod ✳✌, and lock in
place. Carry out the same procedure for the two
45º stops using a protractor (Draper Stock
No.52430) against the blade.
NOTE:
The quick stop is designed to allow quick setting
of the 90º and 45º angles on the gauge.To set
other angles, pull rod ✳✌out and set manually.
Ensure the locking knob ✲✌is secured before any
cutting takes place.
Fig.4.
✭✌
✯✌
✮✌
Fig.5.
✰✌
Fig.6.
✳✌
✱✌
✴✌
✲✌
- 9 -
OPERATION & USE
NOTE:
ENSURE THE POWER IS SWITCHED OFF AND
THE MACHINE UNPLUGGED.
BLADE ADJUSTMENT (FIGS. 7, 8 & 9):
HEIGHT:
To move the blade up or down, turn handle ✵✌
clockwise or anticlockwise depending on
requirements.The locking knob ✶✌ does not
require loosening for this procedure (Fig.7).
CAUTION:
The saw blade must be set slightly higher than the
thickness of the work piece being cut.
TILT ACCURACY:
The saw blade can be adjusted to cut between 0º
and 45º. Loosen knob ✶✌ and slide the blade
assembly until the 0º stop. Tighten knob ✶✌.
Using an engineers square on the table and
against the blade, check the blade is in the 0º
position. If a gap can be seen in between the
square and the blade, adjustment is required, set
the blade to the 45º stop and measure the 45º
angle in the same manner using a protractor.
The 0º adjustment is made on bolt ✷✌ and the 45º
adjustment is made on bolt ✸✌ (Fig.8).
Turn the bolts clockwise or anticlockwise to move
the end stop, altering the blade angle slightly.
When both angles are set accurately, adjust the
angle indication pointer ✹✌ by loosening screw
✺✌. Make a test cut after any adjustment.
TILT:
Loosen lock ✻✌ and move the handle assembly
✼✌ along the arc to the desired angle as
indicated by the pointer ✹✌. Retighten locking
knob ✻✌ (Fig.9).
CAUTION:
Ensure the locking knob ✻✌ is fully secured
before any cutting operations take place.
NO-VOLT ON/OFF SWITCH (FIG.10):
This saw is fitted with a no-volt on/off switch. In
the event of a power failure, the machine will have
to be manually restarted once the power supply
has been reinstated.
To switch the saw ON, press ✾✌.
To switch the saw OFF, press ✿✌.
Fig.7.
✵✌
✶✌
Fig.8.
✸✌
✷✌
Fig.9.
✼✌
✻✌
✹✌
Fig.10.
✾✌
✿✌
✺✌
- 10 -
OPERATION & USE
CIRCUIT BREAKER (FIG.11):
The no-volt switch is fitted with a circuit breaker. Should the
saw blade become snagged during a cut, the circuit breaker
will trip out and cut power to the motor. This will help avoid
the motor from burning out, once the blockage has been
removed and the blade is free again, push button ❀✌ to
reset the circuit breaker.Then the saw can be restarted on
the no-volt switch.
DUST EXTRACTION (FIG.12):
Dust extraction is required when using this machine to
reduce the amount of airborne dust particles. Connect the
port to a suitable vacuum cleaner (Draper Stock No.64674).
NOTE:
When making any cuts, wear safety goggles, ear defenders
and a dust mask.
RIVING KNIFE WITH ANTI-KICK BACK PAWLS (FIG.13):
The riving knife is used to keep the cut open in the wood
behind the saw blade and avoid the saw blade becoming
trapped.
The riving knife is fitted with anti-kick back pawls ❁✌ and
must always remain fitted during cutting operations to avoid
the off cuts kicking back towards the operator.
Using a straight edge,ensure the riving knife is in a straight
line with the saw blade.
REPLACING THE SAW BLADE (FIG.14):
CAUTION:
Ensure the power is switched off and the plug has been
removed from the power supply socket before attempting
any adjustment or replacement operations.
Lower the blade to its lowest position (see page 9). Remove
the saw from the stand or workbench.Turn the saw over so
the underside is easily accessible.Remove the four nuts and
bolts securing the protection vent plate to access the
underside of the work table. Remove the four bolts and
blade cover ❂✌to gain access to the blade securing flange.
Using the wrenches supplied, hold the flange ❃✌in place
and remove the securing bolt. Replace the blade, ensuring
the direction of rotation marked on the blade and direction
shown on the saw housing, match. Refit the blade guard,
protection plate and assemble the saw back to its mounting
BLADE SELECTION:
There are many different types of blades as well as steel and
carbide tipped blades. Some of the more common types are
described below.
CAUTION:
All blades must be rated at 5000rpm or higher, no larger
than 254mm and have a bore size of 15.88mm (5/8").
COMBINATION BLADE:
The general purpose blade.Works well on most
applications, but is rough cutting.Good choice for
hardboard and man-made board.
CROSS CUT BLADE:
Designed primarily for cross cutting.Finer than a
combination blade.
RIP BLADE:
Used for ripping. Especially good for thick materials.Very
rough finish when used for cross cutting.
CARBIDE TIPPED BLADES:
Stay sharp much longer, but can cost more. Available in all
types (See optional accessories on page 14). Since carbide
is brittle, do not use on any material which may contain nails
or screws,etc.
ABRASIVE BLADES AND METAL CUTTING BLADES:
DO NOT USE!
This saw is NOT designed to cut metals or masonry
materials. Doing so will invalidate the warranty and may
result in injury.
Fig.11.
❀✌
Fig.12.
Fig.13.
❁✌
Fig.14.
❂✌
❃✌
- 11 -
CUTTING OPERATIONS
There are two basic types of cuts: ripping and cross cutting. In general,cutting with the grain is ripping and cutting across the
grain is cross cutting. However, with man-made materials this distinction is somewhat different to make.Therefore, cutting a
piece of wood to different width is ripping and cutting across the short dimension is cross cutting. Neither ripping or cross
cutting maybe done safely freehand! Ripping requires the use of a rip fence and cross cutting the use of a mitre gauge.
CAUTION:
Before using the saw each time check the following:-
1. Blade is tight.
2. Bevel angle locking knob is tight.
3. If ripping, that the fence locking knobs are tight and the fence is parallel to the table grooves.
4. If cross cutting,mitre gauge locking knob is tight.
5. Guard is in place and functioning properly.
6. Safety goggles, ear defenders and dust mask are being worn.
Failure to adhere to these common safety rules can greatly increase the danger of injury.
Now that you have properly mounted your saw to a suitable bench or stand and have carefully completed the mechanical
alignment of the various components, it is time to become familiar with it’s operation. The best way to do this is to recheck your
mechanical alignments operationally. Before proceeding with these operational checks it is recommended that you read and
understand the “Ripping and Cross Cutting” sections on page 12.
You will require several pieces of clean smooth and straight scrap wood 50x100x600mm approximately.
1. Set the saw blade at 0° and blade height to approximately 53mm above the table surface. Be sure the blade angle
adjustment lock knob is locked before operating the saw. Set your mitre gauge to 90° and place in a table slot on one side
of the saw blade.Cross cut approximately 50mm off the end of a workpiece as shown in Fig.18.
Now make the following checks on the workpiece with a combination square:
a. CHECK SQUARENESS OF THE CUT ACROSS THE 50mm
THICKNESS (FIG.15):
1. If cut is not exactly 90° this means that the 90° positive
stop in the table is not properly set.
2. Readjust the 90° end stop.
3. Repeat cross cuts and adjustments until you are
satisfied that the 90° stop and pointer are correct.
b. CHECK SQUARENESS OF THE CUT ACROSS THE 100mm
WIDTH (FIG.16):
1. If cut is not exactly 90° this means that the mitre
gauge 90° setting is wrong.
2. Readjust the mitre gauge 90° setting.
3. Repeat checking cross cuts and adjustments until
satisfied mitre gauge setting is absolutely correct.
2. Now remove the mitre gauge from the table and clamp the rip fence on the table approximately 90mm on the right hand
side of the blade. Leave the blade at 0° tilt and 53mm height as was for the previous checks. Make a rip cut as shown in
(Fig.17) and make the following observations during the cutting.
a. WAS THERE ANY BINDING ON THE BLADE PRIOR TO THE CUT STRADDLING THE RIVING KNIFE?
1. If so, this means that the blade and rip fence are not absolutely parallel.
2. To correct this, first check that the rip fence is parallel to the blade in accordance with Fig.5.
3. Re-adjust rip fence if necessary and repeat rip cuts and adjustment until satisfied it is correct.
4. If the rip fence was not the problem, then the next step is to check the parallelism of the blade to the mitre gauge
slot.
5. Readjust blade if necessary.
6. Make additional rip cuts and adjustments until satisfied there is no longer a blade binding problem. NOTE: If an
adjustment was made to the blade, then repeat cross cut checks above.
b. WAS THERE ANY BINDING ON THE BLADE AND/OR RIVING KNIFE AS THE RIP CUT STRADDLED THE RIVING KNIFE?
1. If so, readjust the riving knife alignment to the blade.
2. Repeat rip cuts and realignment until satisfied no binding remains.
3. With the saw blade at zero tilt, approximately 53mm high and the blade angle adjustment knob locked, clamp and
rip fence on the right hand side of the table and pointer as exactly 75mm on the rip scale. Make a rip cut on the
workpiece.
Measure the width of the workpiece; it should be exactly 75mm.
1. If not 75mm, readjust the pointer.
2. Repeat rip cuts and readjustment of pointer until workpiece width is exactly 75mm.
NOTE: Different types of blades make different kerfs (width of cuts), therefore it is necessary to check the
adjustment of the rip fence pointer when changing blades.
Fig.15.
Fig.16.
90º
90º
50mm
100mm
- 12 -
CUTTING OPERATIONS
RIPPING (Fig.17):
Secure the rip fence to the table (see Fig.4,page 8).
Remove the mitre gauge.
Raise the blade so it is 53mm high.
Hold the work piece flat on the table and against the fence.
Keep the work piece about 25mm from the blade.
CAUTION:
The work piece must have a straight edge against the fence
and must not be warped, twisted or bowed in any way. Keep
both hands away from the blade and away from the path of
the blade.
Turn the saw on and allow the blade to run up to full speed.
Keeping the work piece against the table and fence, slowly
feed the work piece towards the saw blade. Stand with your
body to one side of the blade and at the front of the table
when feeding the wood.This will reduce the risk of injury
should a piece of wood kickback or kick up.Continue
pushing the work piece until it is clear of the guard and it
falls off the rear of the table. Do not overload the motor.
Never try to pull a work piece back with the blade turning.
Turn the switch off, allow the blade to stop and raise the antikickback pawls on each side of the riving knife if required
and slide the work piece out.
BEVEL RIPPING:
This operation is the same as ripping except that the blade
angle is set to an angle other than the 0°.
WARNING:
ONLY WORK WITH THE WORK PIECE AND RIP FENCE ON
THE RIGHT SIDE OF THE BLADE.
CROSS CUTTING (Fig.18.):
Remove the rip fence and place the mitre gauge in the table
slot.
Set the blade height 53mm above the top of the work piece
top.
Hold the work piece firmly against the mitre gauge with both
hands.
Start the saw and allow the blade to spin up to full speed.
Whilst gripping the work piece firmly against the gauge and
pushing flat against the table, slowly slide the wood through
the blade.
BEVEL CROSS CUTTING (Fig.19):
This operation is the same as cross cutting except that the
blade angle is set to an angle other than the 0°.
WARNING:
ONLY WORK WITH THE WORKPIECE AND MITRE ON THE
RIGHT SIDE OF THE BLADE.
RIPPING SMALL PIECES OF WOOD (Fig.20):
This is an unsafe practice and not recommended. It is not
safe to have your hands close to the blade. Instead, rip a
large piece of material to obtain the desired size.When a
small piece requires ripping use the push stick provided to
hold the work piece in place,keeping your hands away from
the blade.
Fig.17.
Fig.18.
Fig.19.
Fig.20.
- 13 -
CUTTING OPERATIONS
MITRE CUTTING (Fig.21):
This operation is the same as cross cutting except the mitre
is locking at any angle other than 90°.
COMPOUND MITRE CUTTING:
This is a combination of bevel cross cutting and mitre
cutting. It is very infrequently used. Follow the instructions
for both mitre cutting and bevel cross cutting.
Fig.21.
MAINTENANCE
CHECKING THE BLADE PARALLELISM
(Fig.22):
This check should be carried out before each use
and adjusted if necessary
Ensure the saw is switched off and the plug is
removed from the power supply. Using a steel
ruler (Draper Stock No.12614),measure the
distance✪✌ and the distance ✫✌. If the two
distances differ, the blade is not completely
parallel and requires adjusting.
ADJUSTING THE BLADE PARALLELISM
(Fig.23):
This can be quite a confined adjustment. If
difficulty is encountered, have a qualified Draper
repair agent carry out the work.
Loosen ✬✌, ✭✌, ✮✌, ✯✌ and ✰✌ screws and
nuts. Adjust the blade and remeasure once all the
fixings have been secured.
When complete and before carrying out any test
cuts, ensure all the fixings are tight.
Fig.22.
✪✌
Fig.23.
✭✌
✬✌
✮✌
✰✌
✯✌
✫✌
OPTIONAL ACCESSORIES
- 14 -
PART NO.: ABTS1
STOCK NO.: 65840
DESCRIPTION: TABLE SAW STAND FOR BTS251
PART NO.: ABTS2
STOCK NO.: 65841
DESCRIPTION: EXTENSION WING (1) FOR BTS251
BLADES:
Key. Diameter Stock. Part No. of Bore Reducing Type Finish
No. No. No. Teeth mm Bushes
Supplied
1 250mm (10") 27852 CSB250 24 30 20 + 25mm Rip & Cross Coarse
+ 5/8" Cut
2 250mm (10") 30732 CSB250E 40 30 5/8" Cross Cut Medium
3 250mm (10") 27854 CSB250 40 30 20 + 25mm Cross Cut Medium
+ 5/8"
4 250mm (10") 27855 CSB250 60 30 20 + 25mm Cross Cut Fine
*
5 250mm (10") 27856 CSB250 80 30 20 + 25mm Cross Cut Fine
+ 5/8
* Use in conjunction with reducing bush Stock No.25538.
OPTIONAL ACCESSORY ASSEMBLY
ABTS1 See assembly instruction sheet enclosed with stand.
65840
ABTS2 The extension wing can be set to fit on either side of the table, according
65841 to preference.
For example, fitting on the right side of the work table.With the scale end
nearest, loosen the extension wing's wing bolts, set both the metal rods with
the exposed section out of the left side.Tighten the wing bolts. Loosen the
wing bolts on the table and slide the extension into position, with no gap
between the table and the wing, lock all the wing bolts securely.
Trouble Probable Cause Remedy
Saw will not start. 1. Saw not plugged in. 1. Plug in saw.
2. Fuse blown or circuit breaker 2. Replace fuse or reset circuit breaker.
tripped.
3. Cable damaged. 3. Have cable replaced.
Does not make accurate 1. End stop not adjusted 1. Check blade with square and adjust
45° and 90° rip cuts. correctly. end stop.
2. Tilt angle pointer not set 2. Check blade with square and adjust
accurately. pointer to zero.
Material pinches blade when 1. Rip fence not aligned with blade. 1. Check and adjust rip fence.
ripping. 2. Warped wood,edge against 2. Select another piece of wood.
fence is not straight.
Material binds on riving 1. Riving knife not aligned correctly 1. Check and align riving knife with
knife. with blade. blade.
Saw makes unsatisfactory cuts. 1. Blunt blade. 1. Re-sharpen or replace blade.
2. Blade mounted backwards. 2. Turn blade around.
3. Gum or pitch on blade. 3. Remove blade and clean with
white spirit and coarse steel wool.
4. Incorrect blade for work piece. 4. Change to correct type of blade.
5. Gum or pitch on table causing 5. Clean the table.
erratic feed.
Material kicked back from 1. Rip fence out of alignment. 1. Align rip fence with blade.
blade. 2. Riving knife not aligned with blade. 2. Align riving knife with the blade.
3. Feeding work piece without rip 3. Install and use the rip fence.
fence.
4. Riving knife not in place. 4. Install and use riving knife (with guard).
5. Dull blade. 5. Replace the blade.
6. Letting go of material before it is 6. Push material all the way past saw
past saw blade. blade before releasing the work.
7. Blade angle locking knob not tight. 7. Tighten knob.
Blade does not raise or tilt 1. Sawdust and dirt in raising and 1. Vacuum out loose dust and dirt.
freely. tilting mechanism.
Blade does not run up to 1. Extension cable too light or too 1. Replace with adequate size extension
speed. long. cable.
2. Low mains voltage. 2. Check supply voltage.
Machine vibrates excessively. 1. Saw not mounted securely to 1. Tighten all fixings.
stand or work bench.
2. Stand or bench on uneven floor. 2. Reposition on flat level surface. Fasten to
floor if necessary.
3. Damaged saw blade. 3. Replace blade.
Does not make accurate 1. Mitre gauge out of adjustment. 1. Adjust mitre gauge.
45°and 90° cross cuts.
- 15 -
TROUBLE SHOOTING
NOTES
- 16 -
NOTES
- 17 -
NOTES
- 18 -
DRAPER TOOLS LIMITED,
Hursley Road, Chandler's Ford, Eastleigh, Hants. SO53 1YF. U.K.
Helpline: (023) 8049 4344.
Sales Desk: (023) 8049 4333.
General Enquiries: (023) 8026 6355.
Fax: (023) 8026 0784.
http://www.draper.co.uk
e-mail: sales@draper.co.uk
©Published by Draper Tools Ltd.
No part of this publication may be reproduced,
stored in a retrieval system or transmitted in
any form or by any means, electronic, mechanical
photocopying, recording or otherwise without prior
permission in writing from Draper Tools Ltd.
YOUR DRAPER STOCKIST
Loading...