Draper SL, SLX User Manual

Installation/Operating Instructions
SL & SLX Scissor Lift Video Projector Lift by Draper
Caution:
Read instructions completely before proceeding. Test lift prior to installation. Follow instructions carefully. Installation contrary to instructions
invalidates warranty. Do not obstruct operation of Scissor Lift with fi ngers or any object. Serious injury or damage could result. Scissor Lift is designed to accommodate ceiling suspended equip ment. Equipment should not be allowed to rest on optional ceiling closure during operation (refer to section titled “Installing Pro jec tor”). Entire bottom of unit must be unobstructed to permit proper op er a tion. Suffi cient clearance must be allowed below projector or op tion al ceiling closure: 4' for Model SL4, 5' for Model SL5, etc.; 11' for Model SLX11, 12' for Model SLX12, etc.
Unit must be installed level (use a carpenter’s level). Unit operates on 110-120V AC 60 Hz. current.
Note: Unit has been thoroughly inspected and tested at factory and found to be operating properly prior to shipment.
Planning
Based on screen location and projector specifi cations, determine proper position for projector in stal la tion. Confi rm that there is adequate space for installation and operation. Minimum clear ance above ceiling level varies according to Scissor Lift model, plus height of projector, optional mounting bracket, optional ceiling closure, and optional plenum rated housing. Arrange to provide service access to the unit.
As Soon As Scissor Lift Arrives
Open carton and inspect for damage. Locate the following parts:
A. The unit itself B. Controls C. Any optional equipment: plenum housing, closure panel, ceiling fi nish kit or decorative cover (all ship in separate cartons). Test lift prior to installation.
Hanging Unit
Please note: If using plenum housing option, go to plenum housing
instructions on page 2.
The Scissor Lift may be installed in a variety of ways; recessed above the ceiling, or sus pend ed below the ceiling. The lift should be supported by four ½" thread ed mount ing rods. If ceiling recessed, the entire unit (including the projector) should set approximately 1½" above the fi n ished ceiling in its “stored” position. The threaded rods should pass through the corner mount ing fl anges and be secured by nuts above and below. Use a thread locking com­pound such as Loctite blocked to pre vent swing ing. All installations should observe the following guidelines: Access from above the unit, with enough clearance to remove the top cover, should be pro vid ed in case service is re quired. If installing above a hard ceiling, optional Draper Access Panels are available to allow access to the unit. Installer must ensure that all fasteners and supports are of ad e quate strength to securely support Scissor Lift and projector. Fastening methods must be suitable for mounting surface, and se cure ly anchored so that vibration or abusive pulling on unit will not weaken installation. Unit should be level, with weight shared more or less equally by all four threaded mount ing rods. Bottom of unit must be unobstructed after installation. Suffi cient clear ance
®
#242 (provided). The unit should then be guy wired or
must be allowed below projector or optional ceiling closure: 4' for Model SL4, 5' for Model SL5, etc.; 11' for Model SLX11, 12' for Model SLX12, etc.
Do not use unit to support adjacent ceiling, light fi xtures, etc. Do not complete the ceiling below unit until electrical connections have
been completed and unit has been operated successfully. We recommend that safety cables be attached to the Scissor Lift for added security (a sound in stal la tion practice with overhead equipment).
Loctite® is a registered trademark of Henkel Corporation.
Electrical Connections
Unit operates on 110-120V AC, 60 Hz. current. Removing the top cover of the unit and opening the electrical box ex poses ter mi nals for fi eld con nec tions. Unit is shipped with internal wiring com plete. Wire to connect unit to power supply should be furnished by in stall er. Con nec tions should be made in accordance with wiring di a gram, and wiring should com ply with na tion al and local elec tri cal codes. All op er at ing switches should be “off” before power is con nect ed. Scissor Lift should be operated and checked prior to installing pro jec tor and/or optional ceiling closure. Standard switch shown below comes with 75' of cable and should be plugged in to box on front of top pan of lift to control lift.
UP
OFF
OFF
DOWN
Operation
When unit is fi rst operated, be cautious! If unit fails to operate when the toggle switch is fl ipped “down”, return switch to “off” and recheck elec tri cal con nec tions before pro ceed ing. Cycle unit down and up several times to confi rm sat is fac to ry operation. Standard Single Station Control—One 12V toggle switch: mov ing 3-po si tion toggle switch to “down” po si tion will start lift down. Moving toggle switch to “up” will start lift up. When lift is in “show” position, travel will au to mat i cal ly be stopped by factory set limit switch es. When ev er switch is placed in center “off” position, operation will stop. One, 12V key switch will lower lift from “show” to “service” position. Video Interface Control—This optional 12V control device allows the Scissor Lift switch to control the operation of a Draper motorized pro jec tion screen via a relay. Multiple Station Control—Optional, moves lift from “stored” to “show” positions only. Each switch ing station has a three-button switch with “up”, “down”, and “off” buttons. Lift starts up or down when ap pro pri ate button is pressed, and may be stopped by pressing “off” button. Factory set limit switch es stop lift automatically when pro jec tor is in “show” position. Key Operated Switch—If ordered, a single station, key-operated three position (up/off/down) switch is available. Multiple Station Control re quired for this option. Moves lift from “stored” to “show” positions only. Infrared or Radio Frequency Remote Control—If ordered, a three-button transmitter is provided, with “up”, “down”, and “stop” buttons. Unit starts up or down when appropriate button is pressed, and may be stopped by pressing “off” button. Factory set limit switches stop unit au to mat i cal ly when projector is in “show” po si tion. Only controls "show" and "stored" positions.
Copyright © 2006 Draper Inc. Form ScissorLift_Inst06-R Printed in U.S.A.
If you encounter any diffi culties installing or servicing your Scissor Lift, call your dealer or Draper, Inc. in Spiceland, In di ana, 765-987­7999, fax 765-987-7142 or E-mail draper@draperinc.com.
Scissor Lift by Draper page 2 of 6
9
Installing Projector
Depending on job conditions and projector, it may be easier to re move optional ceiling closure panel before installing projector. Generally, the video pro jec tor should be sus pend ed from the bottom pan ac cord ing to pro jec tor man u fac tur er’s in struc tions and rec om mend ed stan dard ceiling mounting hardware. For projectors 26 lbs. or below, use Draper's Low Profi le Mount with Universal Projector Bracket. The Scissor Lift has a grounded 110-120V AC, 60Hz power cord for pro jec tor power supply. The power cord is laced down the back scissor and is “hot” at all times. Control cables should be laced through our Cable Management System. Make sure to use fl exible cables, and to allow enough cable at each turn so cables do not stretch or kink. This will ensure that cords do not become tangled and dam aged during Scissor Lift operation. Unit and projection system should be operated, checked and ad just ed as necessary at this time. After testing operations, the optional closure panel should be re at tached. Be sure to use Loctite
NOTE: Immediately upon completion of the surrounding ceiling, units should be operated to confi rm that optional ceiling closure panel stops just short of touching ceiling in closed position. Warning: Keep fi ngers and other objects away from automatic ceiling closure and scissor mechanisms when unit is operating. Serious injury or damage could result.
Some plenum housings are longer than wide and mounting hole locations for plenum will change.
®
, or other thread locking compound on the nuts.
The Plenum Housing is shipped in pieces, and must be assembled by the installer. The height of the plenum can be adjusted by up to 2" (5 cm) by moving the trim frame to different mounting holes in side panels. It is recommended that an access panel be installed in the ceiling to allow future access.
Attach Plenum frame to top of Scissor Lift with bolts provided (7, 8). Install top panel to plenum frame. Attach assembly to overhead structure. Allow clearance between plenum top
and structure for ease of future access. Install side and end panels, and trim frame.
Item Quantity Part
1 1 Plenum Top Frame
2 2 Plenum End Panel
3 2 Plenum Side Panel
4 1 Plenum Top Panel
5 varies #10-32 x
6 varies #8-32 Zinc Keps Lock Nut
7 varies ½"-13 x 3½" Zinc Hex Head Screw
8 varies ½"-13 Zinc Hex Grd 2
9 varies
10 varies ¼"-20 x 1½" Zinc Hex Head Screw
11 varies ¼" Flat Zinc Washer
12 varies ¼"-20 Zinc Nylon Insert Lock Nut
13 1 Trim Frame
Installing Optional Plenum Housing
Parts List for Scissor Lift Plenum
3
/8" Hex Head Screw with Zinc Washer
3
/16" ID x 5" OD x 1/16" tk Flat Washer
6
5
13
2
4
Scissor Lift Plenum Housing (Exploded View)
1
10
11
12
6 9
7
3
8
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Scissor Lift by Draper page 3 of 6
9
Installing Optional Ceiling Closure Panel— Size "B" or "E"
If your Scissor Lift is equipped with a "B" or "E" ceiling closure panel, it can be used as is, or in conjunction with a piece of existing ceiling tile. If installing with ceiling tile, you may need to cut tile so overall dimensions are the same as (or slightly less than) the closure panel. Place tile into trim frame. Lay closure panel on top (back side) of tile & tighten screws to hold in place.
Attach provided angle brackets to side of bottom of Scissor Lift. For larger units, attach short angle brackets to ends of long angle brackets. Attach Run unit “up” until bottom pan stops at highest position. Mark po si tion on
rods even with ceiling level and cut to length (remove from pan if convenient).
Run unit “down” until bottom pan stops at “show” position. Attach closure to lower end of
and secure with nuts above and below slots. Run unit “up” again to highest position. Measure distance by which panel fails to reach required “closed” height for sur round ing ceil ing. Run unit “down” then re-adjust mounting of raise panel required distance. Test unit operation to confi rm that panel will stop in closed position just before touching ceiling.
NOTE: Immediately upon completion of the surrounding ceiling, unit should be operated to confi rm that optional ceiling closure panel stops just short of touching ceiling in closed position.
Your Scissor Lift can be equipped with an optional ceiling closure sys tem. To install it:
Remove closure and all mounting hardware from carton. Optional ceiling closure can be mounted in either of the following styles:
A. If ceiling tile is to be inserted in the closure, this may be done now, or later when the rest of the ceiling is in stalled (per mit ting a better match). Cut tile so that its overall dimensions are the same as (or slightly less than) the closure panel. Attach to the closure panel with adhesive. B. Position one pre-cut aluminum tee along outside edge of panel so arm extends under and rests on the panel (or tile if tile is being used). Be careful not to compress the tile. Drill three holes through rib of tee into edge of panel and pop rivet into place (or use self-tapping screws). C. Follow same procedure with remaining 3 tees.
NOTE: Since tees comprise part of exposed trim, care should be taken to ensure accurate fi t.
Attach two (2) mounting angles to the corresponding holes in the bottom pan with the supplied hardware. Attach other two (2) mounting angles at 90° to previous angles (right to left) in the corresponding holes with the supplied hard ware. Attach one of four 3/8" threaded rods by passing the rod through one of the four corner holes, in the angles and secure with nuts top and bottom. Approximately ½" of rod should extend above angle. Run unit “up” until bottom pan stops at highest position. Mark po si tion on
3
pan if convenient). Cut remaining three rods to same length. Run unit “down” until bottom pan stops at “show” position. Secure all four
3
Attach closure to lower end of each each rod to fi rmly clamp fi xtures on top of panel. Run unit “up” again to highest position. Measure distance by which panel fails to reach required “closed” height for sur round ing ceil ing. Run unit “down” then readjust mounting of panel required distance.
NOTE: Rods should not extend more than 1" above the angles attached to the pan. Cut extra rod off if necessary.
11
before touching ceiling.
The Scissor Lift is available with a ceiling fi nish kit, which consists of the lower section of the plenum housing (trim frame) and the closure panel.
Install Scissor Lift as previously described in these instructions. Install trim frame in opening. This can be accomplished by suspending with
wire or mounting directly to ceiling joists (if space permits). Install projector and attach optional ceiling closure panel to Scissor Lift. See above for appropriate ceiling closure instructions.
5
/16" threaded rods to angle bracket.
5
/16" rods by slipping into four corner slots
5
/16" rods in traveling grid to
5
/16"
Installing Optional Ceiling Closure—All other Sizes
/8" rod that is even with ceiling level and cut rod to length (removing it from
/8" rods to traveling pan in same fashion as fi rst one.
3
/8" rod using two remaining nuts on
3
/8" rods in traveling grid to raise
Test unit operation to confi rm that panel will stop in closed position just
Installing Optional Ceiling Finish Kit
Threaded Rod
Closure Pan
Optional Acoustical Tile by Others
E, G, J
Threaded Rod
Trim Frame
Closure Pan
Installer to Drill Holes
Optional Acoustical Tile by Others
Bottom Pan of Scissor Lift
Angles with Pre-drilled Holes
Installer to Drill Holes
Tee Moulding (w/Mitred Corners)
Pop Rivets or Screws Supplied by Others
Ceiling Finish Kit
Angles with Pre-drilled Holes
Tee Moulding (w/Mitred Corners)
Pop Rivets or Screws Supplied by Others
Bottom Pan of Scissor Lift
8-32 Weld Studs
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Scissor Lift by Draper page 4 of 6
9
23½"
20¾"
Fail-safe inertial safety belt system
1
/8" aircraft cables
9
/16" dia.
mounting holes
29½"
26¾"
3
Pair of
9/16" dia. mounting holes
Fail-safe inertial safety belt system
" aircraft cables
/16
Scissor Lift Dimensions
Maximum Lowering Retracted Model Distance Height
SL4 4' 81/8" SL5 5' 91/8" SL6 6' 101/8" SL7 7' 111/8" SL8 8' 121/8" SL9 9' 131/8" SL10 10' 141/8" SLX11 11' 13¾" SLX12 12' 15¾" SLX13 13' 15¾" SLX14 14' 16¾" SLX15 15' 16¾" SLX16 16' 18¾" SLX17 17' 18¾"
1
Low Profi le Mount adds 47/8", including universal projector bracket, to unit height.
1
SL Series
See chart
(shown slightly
lowered)
Space for projector's ceiling mounting bracket
Space for projector
2"
SLX Series
(shown slightly lowered)
Space for projector's ceiling mounting bracket
Space for projector
Optional ceiling closure panel
23"
20¾"
Optional ceiling closure panel
See chart
Pair of
27"
24¾"
2"
Mounting brackets with
9
/16" dia. holes
Scissors, positioned on left and right
Stabilizing 3rd scissor on rear
Fail–safe inertial safety belt
Typical projector by others
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Typical Installation Details
Aero Low Profile Mount with Universal Bracket
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Typical mounting
1
hardware—
/2" threaded rods by installer
Drive system enclosure
Bottom pan
Scissor Lift by Draper page 5 of 6
9
Motor
GN
BK
Dashed wiring by
electrician
WH
Capacitor
Momentary
Key
WH
BK
(Red)
Switch
Down
(Brown)
Terminal Strip
24V Switching
Toggle
GN
RD
RD
RD
BK
RD
BK
BK
GN
BK
BE
Switch
Up
Dn
YW
GN
BE
Wall Switch
RD not used
Up
(Yellow)
6 Conductor Modular Cable
(75' supplied)
Common
110v AC Supply
L1
GRD
N
BK
WH
Transformer
BE
BN
10A
3 x 3
YW
3A
Connection
Board
1A
BE
BK
NC
NO
Down Relay
BE
BK
COM
BE
7 8 910 6 5
BK BEWH
1234
BK
BK
YW
YW
7 8 910 6
1234 5
(-) (+)
BK
WH
BK
BK
RD
BK
RD
BKBKBK
BERDBE
RD
RD
YW
BK
BEBE
BEBE
Up
Limit
Key
Switch
(DPDT)
GN
RD
BK
Key
12V
RD
GN
BK
WH
BE
BN
RD
BE
BE
RD
Down
Key
Limit switch
Down
Show position
RD
RD
NC
NO
COM
(-) (+)
Up Relay
BE
RD
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Limit switch
Down
Service position
Limit switch
Scissor Lift by Draper page 6 of 6
9
Adjusting Show Position (Up to Standard Position)
Find the empty slot in the bottom of the top pan of lift (the only empty slot). Use the open-end wrench (provided) Find the threaded coupling (long nut) just inside the top pan (through the
slot).
Push wrench toward rear of unit to lower. Pull wrench toward front of unit to raise.
Front of Unit
Decrease Show Position (Stops Higher)
Front
Increase Show Position (Stops Lower)
Rear
Show Position Adjustments
Adjusting Scissor Lift “Show Position” Past Standard Position (18")
If the desired show position is beyond the standard position (18”) but not more than half the service position, proceed to step #7. If the desired show position is over half the service position, proceed with the following steps.
Remove the top pan cover of the scissor lift. Locate micro switches # 1 and #2 that are wired in series on the micro
switch assembly (see fi gure #1). Disconnect the yellow wire from m/s #1 from the red wire from m/s #2. Disconnect the black wire from m/s #1 from the green wire.
Connect the green wire to the red wire from m/s #2 (see fi gure #2). At this point you can adjust the micro switch assembly, with
the supplied wrench, through the slot in the bottom of the top pan (see above drawing). After you have reached the desired show position, raise and lower the unit several times in order to verify show position.
Micro
Switch
COM
#2
NC
Micro
Switch
#1
COM
Jumper
NC
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