Draper PG4000 User guide

Page 1

PETROL

INVERTER GENERATOR

98683

These instructions accompanying the product are the original instructions. This document is part of the product, keep it for the life of the product passing it on to any subsequent holder of the product. Read all these instructions before assembling, operating or maintaining this product.

This manual has been compiled by Draper Tools describing the purpose for which the product has been designed, and contains all the necessary information to ensure its correct and safe use. By following all the general safety instructions contained in this manual, it will ensure both product and operator safety, together with longer life of the product itself.

All photographs and drawings in this manual are supplied by Draper Tools to help illustrate the operation of the product.

Whilst every effort has been made to ensure the accuracy of information contained in this manual, the Draper Tools policy of continuous improvement determines the right to make modiﬁcations without prior warning.

Page 2

1. TITLE PAGE

1.1 INTRODUCTION:

USER MANUAL FOR: Petrol Inverter Generator Stock No: 98683 Part No: PG4000

1.2 REVISIONS:

Date ﬁrst published January 2021.

Date of ﬁrst revision December 2022.

As our user manuals are continually updated, users should make sure that they use the very latest version.

Downloads are available from: http://drapertools.com/manuals

Draper Tools Limited Draper Tools Limited Hursley Road Oude Graaf 8 Chandler’s Ford 6002 NL Eastleigh WEERT Hampshire Netherlands SO53 1YF UK

Website: drapertools.com Product Help Line: +44 (0) 23 8049 4344 General Fax: +44 (0) 23 8026 0784

1.3 UNDERSTANDING THIS MANUALS SAFETY CONTENT:

Warning! – Information that draws attention to the risk of injury or death. Important – Information that draws attention to the risk of damage to the product or surroundings.

Commercial copying, redistribution, hiring or lending is prohibited. No part of this publication may be stored in a retrieval system or transmitted in any other form or

means without written permission from Draper Tools Limited. In all cases this copyright notice must remain intact.

– 2 –

Page 3

2. CONTENTS

2.1 TABLE OF CONTENTS

1. TITLE PAGE

1.1 INTRODUCTION: ......................... 2

1.2 REVISIONS: ................................. 2

1.3 UNDERSTANDING THIS MANUALS SAFETY CONTENT: .. 2

2. CONTENTS

2.1 TABLE OF CONTENTS ................ 3

3. WARRANTY

3.1 WARRANTY .................................4

4. INTRODUCTION

4.1 SCOPE ......................................... 5

4.2 SPECIFICATION .......................... 5

4.3 HANDLING AND STORAGE ........6

5. HEALTH AND SAFETY INFORMATION

5.1 GENERAL SAFETY INSTRUCTIONS FOR POWER

TOOL USE .................................... 7

5.2 ADDITIONAL SAFETY INSTRUCTIONS FOR

GENERATOR USE ....................... 8

5.3 RESIDUAL RISK...........................9

6. TECHNICAL DESCRIPTION

6.1 IDENTIFICATION – MAIN

FEATURES ................................. 10

6.2 IDENTIFICATION – SWITCH

PANEL ........................................ 11

7. UNPACKING AND CHECKING

7.1 PACKAGING ............................... 11

7.2 WHAT’S IN THE BOX ................. 11

8. ASSEMBLY

8.1 ATTACHING THE TRANSPORT

WHEELS ..................................... 12

8.2 ATTACHING THE

SUPPORT FEET .......................12

8.3 ATTACHING THE TRANSPORT

HANDLES ................................... 12

9. PREPARING THE GENERATOR

9.1 CONNECTING TO EARTH ........ 13

9.2 HANDLING & STORAGE ..........13

9.3 ADDING ENGINE OIL ................13

9.4 ADDING FUEL ............................ 14

10. OPERATING INSTRUCTIONS

10.1 PRE-OPERATIONAL

CHECKLIST ................................ 15

10.2 STARTING THE GENERATOR .. 15

10.3 STOPPING THE

GENERATOR ............................ 16

10.4 OVERLOAD CUT-OUT FOR

SOCKET-OUTLETS ...................16

10.5 AC APPLICATIONS .................... 16

10.6 DC POWER ................................ 17

10.7 INDICATOR LIGHTS ..................17

11. MAINTENANCE AND TROUBLESHOOTING

11.1 THE IMPORTANCE OF

MAINTENANCE .......................... 18

11.2 MAINTENANCE SCHEDULE ..... 18

11.3 AIR CLEANER SERVICE ........... 19

11.4 SPARK PLUG ............................. 19

11.5 CHECKING OIL LEVEL &

CHANGING OIL .......................... 20

11.6 FUEL TANK FILTER ................... 20

11.7 TROUBLESHOOTING ................ 20

12. DISPOSAL

12.1 DISPOSAL .................................. 21

13. EXPLANATION OF SYMBOLS

13.1 EXPLANATION OF SYMBOLS .. 22

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Page 4

3. WARRANTY

3.1 WARRANTY

Draper tools have been carefully tested and inspected before shipment and are guaranteed to be free from defective materials and workmanship.

Should the tool develop a fault, please return the complete tool to your nearest distributor or contact:

Draper Tools Limited, Chandler’s Ford, Eastleigh, Hampshire, SO53 1YF. England. Telephone Sales Desk: +44 (0) 8049 4333 or Product Help Line +44 (0) 23 8049 4344.

A proof of purchase must be provided with the tool. If upon inspection it is found that the fault occurring is due to defective materials or workmanship,

repairs will be carried out free of charge. This warranty period covering labour is 12 months from the date of purchase except where tools are hired out when the warranty period is 90 days from the date of purchase. The warranty is extended to 24 months for parts only. This warranty does not apply to any consumable parts, any type of battery or normal wear and tear, nor does it cover any damage caused by misuse, careless or unsafe handling, alterations, accidents, or repairs attempted or made by any personnel other than the authorised Draper warranty repair agent.

Note: If the tool is found not to be within the terms of warranty, repairs and carriage charges will be quoted and made accordingly.

This warranty applies in lieu of any other warranty expressed or implied and variations of its terms are not authorised.

Your Draper warranty is not effective unless you can produce upon request a dated receipt or invoice to verify your proof of purchase within the warranty period.

Please note that this warranty is an additional beneﬁt and does not affect your statutory rights.

Draper Tools Limited.

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Page 5

4. INTRODUCTION

4.1 SCOPE

This manual is intended to give an overview of the functioning and controls of the machine to aid in its safe use.

4.2 SPECIFICATION

Stock No. .................................................................................................................................. 98683

Part No. ................................................................................................................................. PG4000

Engine type ............................................................................................................... Four cycle OHV

Displacement .............................................................................................................................212cc

Rated power ............................................................................................................................3800W

Rated current ................................................................................................................................ 16A

Max power ............................................................................................................................... 4000W

Cooling system ................................................................................................................... Forced air

Output sockets:

Rated AC .................................................................................................................... 2 × 230V

Rated AC frequency ..........................................................................................................50Hz

12V @ 5.0A (2 × 1.0A USB) ............................................................. DC 5V@2A(2×1.0A USB)

Performance class ......................................................................................................................... G1

Grade ................................................................................................................................................ A

Oil capacity .................................................................................................................................. 0.6L

Engine oil ....................................................................................................................... SAE 15W-40

Fuel tank capacity ........................................................................................................................ 5.0L

Fuel type .................................................................................................... Unleaded petrol (RON95)

Noise level 4M ....................................................................................................................... 96dB(A)

Uncertainty (K) ............................................................................................................... 3dB(A)

Altitude ..................................................................................................................................... 1000m

Max. ambient temperature .......................................................................................................... 40°C

Dimensions (L × W × H) ........................................................................................ 500 × 350 ×485mm

Weight .......................................................................................................... 28.5kg nett / 31kg gross

4.3 HANDLING AND STORAGE

Caution: Always use and store this generator correctly, never use or store this generator on it’s

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Page 6

4. INTRODUCTION

side as oil or fuel may leak and damage the generator or your property. If the generator has been used always allow it to cool for at least 30 minutes before transporting

the generator and ensure that the generator has fully cooled before returning it to storage as a hot engine and exhaust system could cause personal injury or ignite some materials.

To prevent fuel/oil spillage when transporting, the generator should be secured upright in it’s normal operating position with the engine switch in the off position.

Take care not to drop or strike the generator when transporting. Never cover the generator when in use.

Before storing the generator for a long period:-

1. Be sure that the storage area is free of excessive humidity and dust.

2. Drain the fuel, storage procedure below. A. Unscrew the fuel tank cap, remove the ﬁlter screen and empty the fuel tank into an

approved petrol container using a commercially available hand siphon (Draper Stock

No.43650), re-install the ﬁlter screen and fuel tank cap. B. Loosen the carburettor drain screw and drain the carburettor into a suitable container. C. Remove the spark plug maintenance cover and remove the spark plug cap. D. Turn the engine switch to the OFF position.

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Page 7

5. HEALTH AND SAFETY INFORMATION

5.1 GENERAL SAFETY INSTRUCTIONS FOR POWER TOOL USE

When using any type of power tool there are steps that should be taken to make sure that you, as the user, remain safe.

Common sense and a respect for the tool will help reduce the risk of injury. Read the instruction manual fully. Do not attempt any operation until you have read and

understood this manual. Most important you must know how to safely start and stop this machine, especially in an

emergency. Keep the work area tidy and clean. Attempting to clear clutter from around the machine during

use will reduce your concentration. Mess on the ﬂoor creates a trip hazard. Any liquid spilt on the ﬂoor could result in you slipping.

Find a suitable location. If the machine is bench mounted, the location should provide good natural light or artiﬁcial lighting as a replacement. Avoid damp and dust locations as it will have a negative effect on the machine’s performance. If the machine is portable do not expose the tool to rain. In all cases do not operate power tools near any ﬂammable materials.

Keep bystanders away. Children, onlookers and passers by must be restricted from entering the work area for their own protection. The barrier must extend a suitable distance from the tool user.

Unplug and house all power tools that are not in use. A power tool should never be left unattended while connected to the power supply. They must be housed in a suitable location, away locked up and from children. This includes battery chargers.

Do not overload or misuse the tool. All tools are designed for a purpose and are limited to what they are capable of doing. Do not attempt to use a power tool (or adapt it in any way) for an application it is not designed for. Select a tool appropriate for the size of the job. Overloading a tool will result in tool failure and user injury. This covers the use of accessories.

Dress properly. Loose clothing, long hair and jewellery are all dangerous because they can become entangled in moving machinery. This can also result in parts of body being pulled into the machine. Clothing should be close ﬁtted, with any long hair tired back and jewellery and neck ties removed. Footwear must be fully enclosed and have a non-slip sole.

Wear personal protective equipment (PPE). Dust, noise, vibration and swarf can all be dangerous if not suitably protected against. If the work involving the power tool creates dust or fumes wear a dust mask. Vibration to the hand, caused by operating some tools for longer periods must be protected against. Wear vibration reducing gloves and allow long breaks between uses. Protect against dust and swarf by wearing approved safety goggles or a face shield. These are some of the more common hazards and preventions, however, always ﬁnd out what hazards are associated with the machine/work process and wear the most suitable protective equipment available.

Do not breathe contaminated air. If the work creates dust or fumes connect the machine (if possible) to an extraction system either locally or remotely. Working outdoors can also help if possible.

Move the machine as instructed. If the machine is hand held, do not carry it by the power supply cable. If the product is heavy, employ a second or third person to help move it safely or use a mechanical device. Always refer to the instructions for the correct method.

Do not overreach. Extending your body too far can result in a loss of balance and you falling. This could be from a height or onto a machine and will result in injury.

Maintain your tools correctly. A well maintained tool will do the job safely. Replace any damaged or missing parts immediately with original parts from the manufacturer. As applicable, keep blades sharp, moving parts clean, oiled or greased, handles clean, and emergency devices working.

Wait for the machine to stop. Unless the machine is ﬁtted with a safety brake, some parts may continue to move due to momentum. Wait for all parts to stop, then unplug it from the power supply

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Page 8

5. HEALTH AND SAFETY INFORMATION

before making any adjustments, carrying out maintenance operations or just ﬁnishing using the tool.

Remove and check setting tools. Some machinery requires the use of additional tools or keys to set, load or adjust the power tool. Before starting the power tool always check to make certain they have been removed and are safely away from the machine.

Prevent unintentional starting. Before plugging any machine in to the power supply, make sure the switch is in the OFF position. If the machine is portable, do not hold the machine near the switch and take care when putting the machine down, that nothing can operate the switch.

Carefully select an extension lead. Some machines are not suitable for use with extension leads. If the tool is designed for use outdoors, use an extension lead also suitable for that environment. When using an extended lead, select one capable of handling the current (amps) drawn by the machine in use. Fully extend the lead regardless of the distance between the power supply and the tool. Excess current (amps) and a coiled extension lead will both cause the cable to heat up and can result in ﬁre.

Concentrate and stay alert. Distractions are likely to cause an accident. Never operate a power tool if you are under the inﬂuence of drugs (prescription or otherwise), including alcohol or if you are feeling tired. Being disorientated will result in an accident.

Have this tool repaired by a qualiﬁed person. This tool is designed to conform to the relevant international and local standards and as such should be maintained and repaired by someone qualiﬁed, using only original parts supplied by the manufacturer. This will ensure the tool remains safe to use.

5.2 ADDITIONAL SAFETY INSTRUCTIONS FOR GENERATOR USE

Note: Generators are designed to give safe and dependable service if operated according to

instructions. Read and understand this owners manual fully before operating this generator. You can help prevent accidents by being familiar with the generators controls and by observing safe operating procedures.

Operator responsibility

– Know how to stop the generator quickly in case of emergency. – Understand the use of all the generators controls, output sockets and connections. – Be sure that anyone who operates the generator receives proper instruction in it’s safe use.

Warning! Carbon monoxide hazards

– Exhaust gases contain poisonous carbon monoxide, a colourless and odourless gas. – Breathing carbon monoxide can cause loss of consciousness and may lead to death.

NEVER run this generator in an enclosed space or partly enclosed space. ALWAYS ensure a high level of ventilation in the area that you intend to use the generator to avoid

the potential build up of carbon monoxide.

Warning! Electric shock hazards

– The generator produces enough electric power to cause a serious shock or electrocution if

misused.

– Using a generator or electrical appliance in wet conditions, such as rain or snow, or near a pool

or sprinkler system, or when your hands are wet, could result in electrocution. Keep the generator dry.

– If the generator is stored outdoors, unprotected from the weather, check all of the electrical

components on the control panel before each use. Moisture or ice can cause a malfunction or short circuit in electrical components which could result in electrocution.

– Do not connect to a building electrical system unless an isolation switch has been installed by a

qualiﬁed electrician.

– Never connect different generator models and types.

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Page 9

5. HEALTH AND SAFETY INFORMATION

Warning! Fire and burn hazards

– The exhaust system gets hot enough to ignite some materials. – Keep the generator at least 3 feet (1 metre) away from buildings and other equipment during

operation. – Do not enclose the generator in any structure. – Keep ﬂammable materials away from the generator. – The mufﬂer becomes very hot during operation and remains hot for a while after stopping the

engine. Be careful not to touch the mufﬂer while it is hot. Let the engine cool before storing the

generator indoors. – Petrol is extremely ﬂammable and is explosive under certain conditions. Do not smoke or allow

ﬂames or sparks where the generator is refuelled or where petrol is stored. Refuel in a well-

ventilated area with the engine stopped. – Fuel vapours are extremely ﬂammable and may ignite after the engine has started. Make sure

that any spilled fuel has been wiped up before starting the generator.

5.3 RESIDUAL RISK

Important: Although the safety instructions and operating manuals for our tools contain extensive

instructions of safe working with power tools, every power tool involves a certain residual risk which can not be completely excluded by safety mechanisms. Power tools must therefore always be operated with caution!

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Page 10

6. TECHNICAL DESCRIPTION

6.1 IDENTIFICATION – MAIN FEATURES

(7)

(3)

(10)

(4)

(11)

(12)

(1)

(13)

(8)

(9)

(14)

(5)

(6)

(1) 230V AC socket outlets. (2) Support feet. (3) Air ﬁlter. (4) Pull cord. (5) Choke lever.

(6) Transport handles. (7) Radiator plate (8) Fuel level Indicator (9) Fuel cap. (10) Oil ﬁller cap/dipstick.

– 10 –

(2)

(11) Oil drain plug. (12) Spark plug cable. (14) Fuel cock.

Page 11

6. TECHNICAL DESCRIPTION

6.2 IDENTIFICATION – SWITCH PANEL

(1) 230V AC socket outlets.

(18) (19)

(20) (21)

(15) (17)

(1)

(16)

(15) ON/OFF switch. (16) Earthing point. (17) 12V DC/USB outlets. (18) Operational light. (19) Overload warning light. (20) Oil pressure warning light. (21) Voltage meter.

7. UNPACKING AND CHECKING

7.1 PACKAGING

Carefully remove the product from the packaging and examine it for any sign of damage that may have happened during shipping. Lay the contents out and check them against the parts shown below. If any part is damaged or missing, please contact the Draper Help Line (the telephone number appears on the Title page) and do not attempt to use the product.

The packaging material should be retained at least during the warranty period, in case the machine needs to be returned for repair.

Warning!

− Some of the packaging materials used may be harmful to children. Do not leave any of these materials in the reach of children.

− If any of the packaging is to be thrown away, make sure they are disposed of correctly, according to local regulations.

7.2 WHAT’S IN THE BOX

As well as the main product, there are several parts not ﬁtted or attached to it.

(23)

(22)

(24)

(25)

(26)

(22) Spark plug box spanner. (23) 8 × 10mm Open ended spanner. (24) 12 × 14mm Open ended spanner. (25) 13 × 15mm Open ended spanner. (26) 17 × 19mm Open ended spanner.

Note: For details of our full range of accessories and consumables, please visit drapertools.com

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Page 12

8. ASSEMBLY

8.1 ATTACHING THE TRANSPORT WHEELS – FIG.1

Note: The wheels are not intended for on-road

use.

− Slide the wheel axle (13.2)through the holes in the wheel brackets (13.1)mounted on the frame.

− Use the supplied ﬁxings in conjunction with the appropriate sized supplied spanner (23)– to secure the wheel in place.

− Repeat the above steps with the other transport wheel.

8.2 ATTACHING THE SUPPORT FEET – FIG.2

Using the photograph shown in FIG.2 for reference:

− Attach the rubberised foot (2.1)to the foot support bracket (2.2)using the supplied ﬁxings.

− Align the assembled foot support with the holes in the lower framework (2.3).

− Tighten the support foot to the frame using the appropriate sized spanner supplied

− Repeat the above steps to assemble the other support foot.

8.3 ATTACHING THE TRANSPORT HANDLES – FIGS.3 – 4

Using the photographs shown in FIGS.2 – 3 for reference:

− Align the support handles (6)with the corresponding holes located on generator frame

− Secure in place using the appropriate ﬁxings and the appropriate sized spanner supplied

(23)– (26).

(26)

(23)– (26).

(13.1)

(13.2)

FIG.

(13)

(2.3)

(2.2)

(2.1)

(6)

– 12 –

FIG.

(6)

Page 13

9. PREPARING THE GENERATOR

9.1 CONNECTING TO EARTH – FIG.5

The generator must be earthed to discharge static electricity. Attach a cable to the connection (16) on the faceplate, the other end to external earth (for example an earth rod which can be purchased at your local camping supplier).

Earthing of generators is covered in BS7430:2011. If you have any doubts about this subject consult a qualiﬁed electrician.

9.2 HANDLING & STORAGE

Warning! Petrol is highly ﬂammable and explosive.

You can be burned or seriously injured when handling fuel.

• Keep heat, sparks and ﬂame away.

• Handle fuel outdoors only.

• Wipe up spills immediately. If storing this machine for a prolonged time there

are some procedures to follow to prepare the machine prior to storage:

− Remove any fuel from the fuel tank by using a siphon. Loosen the carburettor drain screw and drain remaining fuel into a suitable container prior to correct disposal of old fuel (check local regulations).

− Check the machine over and repair or replace any worn or damaged parts.

− Remove the spark plug and pour about a tablespoon of clean engine oil into the cylinder.

− Crank the engine several revolutions to distribute the oil, then re-install the spark plug.

− Re-install the spark plug cap on the spark plug securely.

− Pull the starter grip slowly until you feel resistance, then return the starter grip gently. This closes the valves so moisture cannot enter.

Warning! The generator is shipped without oil in the engine. You MUST add the required amount of oil before trying to start the engine.

9.3 ADDING ENGINE OIL – FIG. 6

− With the generator on a level surface, remove the oil ﬁller cap/dipstick (10).

− Add exactly: 0.6L (15W-40 SAE 40).

Warning! Do not overﬁll the engine with oil If the engine is overﬁlled, the excess oil may be transferred to and contaminate the air ﬁlter and it’s

housing.

− Screw in the ﬁller cap/dipstick (16)securely.

Caution: prolonged exposure to used engine oil is dangerous, always wash your hands thoroughly after handling used engine oil.

Environmental protection

One of the most damaging sources of pollution is oil. Do not throw away used engine oil in with your domestic waste or down drains and sinks. Place it in a leak proof container and dispose of it according to local regulations.

(16)

5 FIG.

(10)

6 FIG.

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Page 14

9. PREPARING THE GENERATOR

9.4 ADDING FUEL – FIG.5

− Remove fuel cap (9) ﬁll with unleaded petrol (RON95), do not over ﬁll, allow room for fuel expand when it heats up. Replace cap.

− Never use stale or contaminated petrol or an oil/petrol mixture. Avoid getting dirt or water in the fuel tank.

− If the fuel level is low, refuel in a well-ventilated area with the engine stopped.

− If the engine has been running, allow it to cool ﬁrst.

Warning! Never refuel the engine inside a building where petrol fumes can reach ﬂames or sparks.

Warning! Petrol is highly ﬂammable and explosive. You can be burned or seriously injured when handling fuel.

• Stop the engine and keep heat, sparks and ﬂames away.

• Handle fuel only outdoors.

• Wipe up spills immediately.

7 FIG.

(9)

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Page 15

10. OPERATING INSTRUCTIONS

10.1 PRE-OPERATIONAL CHECKLIST

Before starting the generator:

− You MUST ﬁll up with engine oil and fuel before you can start the engine.

− Check the fuel level and top it up if necessary.

− Make sure that the generator has sufﬁcient ventilation.

− Make sure that the ignition cable is secured to the spark plug.

− Inspect the immediate vicinity of the generator.

− Disconnect any electrical equipment which may already been connected to the generator.

− Permissible ambient temperature -10 to 40°C, max. altitude above sea level 1000M.

Warning! For your safety DO NOT operate the generator in an enclosed area such as a garage. The generator’s exhaust emits toxic gases containing poisonous carbon monoxide which can cause unconsciousness and even death in high concentrations.

10.2 STARTING THE GENERATOR – FIGS. 8 – 11

Note: Before connecting loads/appliances to the

generator, be sure to read the chapters on AC OPERATION and DC OPERATION that follow this section.

Note: Prior to each starting of the machine, perform the pre-operational checklist above.

− Open the fuel cock (14) by turning it down.

− Turn the engine switch (15) to the “ON” position.

− Move the choke lever (5) to the “CHOKE” position to start the engine from cold. Note: The choke is not required to start a warm engine.

− Pull the starter cord (4) gently until you feel resistance then give a brisk pull on the starter cord, several pulls on the starter cord may be required to start the engine.

Note: Do not allow the extended starter cord to snap back against the engine casing as damage to the starter or housing can occur.

− If the choke lever was moved to the “CHOKE” position to start the engine from cold, gradually move it to the “Run” position as the engine warms up.

FIG.

(14)

(15)

(5)

(4)

– 15 –

FIG.

Page 16

10. OPERATING INSTRUCTIONS

10.3 STOPPING THE GENERATOR – FIGS.12 – 13

To stop the engine in an emergency, switch the engine on/off switch to off.

Under normal operating conditions, use the procedure detailed below to stop the generator:-

− Unplug any appliances and/or charging batteries from the generator, if the generator has been working hard allow it to idle for a short time.

− Switch the engine ON/OFF switch (15) to off.

− Turn fuel cock off (14).

− Allow the engine to fully cool before transporting or returning to storage.

FIG.

10.4 OVERLOAD CUT-OUT FOR SOCKET-OUTLETS – FIG.14

Important: The generator is equipped with an

electronic overload protection which switches off the sockets in case of overload.

When the overload cut-off is displayed, turn off the power generator and remove the connected equipment from the generator. This will reset the overload cut-off and allow you to turn the generator back on.

Important: If this happens, reduce the electric power you are taking from the generator or remove any defective connected appliances.

Important: Defective overload cut-outs must be replaced only by overload cut-outs of identical design and with the same performance data. If repairs are necessary, please contact your customer service centre.

FIG.

10.5 AC APPLICATIONS

Before connecting an appliance or power cord to the generator:-

Note: Allow 2-3 minutes after starting the generator to allow the generator to settle before connecting AC appliances and using the throttle economy switch.

1. Make sure that it is in good working order. Faulty appliances or power cords can create the potential for electric shock.

2. If an appliance begins to operate abnormally in any way, turn it off immediately and disconnect it from the generator and check that the appliance does not exceed the generators maximum rating.

Always make sure that the appliances power rating does not exceed the generator’s maximum rating.

In either case the total power requirements (VA) of all appliances connected must be considered. The above limits must not be exceeded.

FIG.

(15)

(14)

– 16 –

Page 17

10. OPERATING INSTRUCTIONS

When powering sensitive electronics it is advisable to only power a single appliance at a time.

Note: Substantial overloading will switch off the engine. Exceeding the limits for maximum power operation or slightly overloading the generator may not switch off the generator but will shorten the service life of the generator.

The AC output is Pure Sine Wave so it’s safe for sensitive appliances such as laptops or appliances with a digital panel. It can also power induction plates and microwave ovens.

10.6 DC POWER

− Set the economy control switch to ‘OFF’.

− Start the generator.

− Make sure the appliance is turned off before connecting it to the generator.

− Connect the 12V appliance (max. 4A) to the generator.

FIG.

10.7 INDICATOR LIGHTS – FIG. 15

RUN indicator (18) (Green) will remain on during normal operation. OVERLOAD indicator (19) (Red) will light up if there is an overload or a short circuit in the

connected appliance. If this happens, proceed as follows:

− Turn off any connected electrical devices and stop the engine.

− Reduce the total wattage of connected electric devices to within the rated output of the generator.

− Check air inlet and around the control unit. If any blockages are found, remove them.

− After checking, restart the engine.

OIL ALERT indicator (20) The oil alert indicator (Red) will light up when the oil level is low.

(18)

(19)

(20)

– 17 –

Page 18

11. MAINTENANCE AND TROUBLESHOOTING

11.1 THE IMPORTANCE OF MAINTENANCE

Good maintenance is essential for the safe, economical and trouble-free operation of the generator. It will also help reduce air pollution.

Warning!Improper maintenance, or failure to correct a problem before operation, can cause a malfunction in which could cause serious injury or death.

Always follow the inspection and maintenance recommendations and schedules in this owner’s manual.

To help you to properly care for your generator, the following pages include a maintenance schedule, routine inspection procedures and simple maintenance procedures using basic hand tools. Other service tasks that are more difﬁcult, or require special tools, are best handled by professionals and are normally performed by a technician or other qualiﬁed mechanic.

The maintenance schedule applies to normal operating conditions. If you operate your generator under severe conditions, such as sustained high-load or high temperature operation, or use it in usually wet or dusty conditions, consult your servicing dealer for recommendations applicable to your individual needs and use.

Remember that your servicing dealer knows your generator best and is fully equipped to maintain and repair it. To ensure the best quality and reliability, use only new, genuine Draper parts for repair or replacement.

11.2 MAINTENANCE SCHEDULE

Regular service period Before

Item

Perform at every indicated month or operating hour interval, whichever comes ﬁrst.

Engine oil Check level

Change

Air cleaner Check

Clean

Spark plug Check/adjust

Replace

Spark arrester Clean

Valve clearance Check/adjust

Combustion camber Clean After every 300 hrs. (2)

Fuel tank and ﬁlter Clean ● (2)

Fuel line Check Every 2 years (replace if necessary) (2)

(1) Service more frequently when used in dusty areas. (2) These items should be serviced by your servicing dealer, unless the owner has the proper tools

and is mechanically proﬁcient. Failure to follow this maintenance schedule could result in non-warrantable failures.

each

use

●

– 18 –

First

month

or 20

hours

● ●

Every

months

or 50

hours

● (1)

●

Every

months

or 100

hours

●

Every

2 years

or 300

hours

● (2)

Page 19

11. MAINTENANCE AND TROUBLESHOOTING

11.3 AIR CLEANER SERVICE – FIGS. 16 – 17

A dirty air cleaner will restrict air ﬂow to the carburettor. To prevent carburettor malfunction, service the air cleaner regularly. Service more frequently when operating the generator in extremely dusty areas.

Caution! Operating the engine without an air ﬁlter or with a damaged air ﬁlter will allow dirt to enter the engine, causing rapid engine wear.

This type of damage is not covered by the Draper warranty.

− Remove the air ﬁlter housing cover (3.1) by ﬁrstly pulling away the retaining clips (3.2).

− Remove the air ﬁlter element (3.3).

Warning! Using petrol or ﬂammable solvent to clean the air ﬁlter can cause a ﬁre or explosion.

− Use only soapy water or non-ﬂammable solvent, once it is completely dry immerse the ﬁlter in clean engine oil and squeeze the ﬁlter to remove excess oil.

11.4 SPARK PLUG – FIG. 18

Remove and check spark plug for dirt and grime and if necessary clean with a copper wire brush.

− Twist off the spark plug boot and cable (12).

− Using the spark plug ‘box’ spanner (22) supplied, remove the spark plug.

− Check the spark plug gap with a feeler gauge, it should be between 0.6 and 0.7 mm.

(3.2)

FIG.

(3.1)

(3.3)

(22)

– 19 –

(12)

18 FIG.

Page 20

11. MAINTENANCE AND TROUBLESHOOTING

11.5 CHECKING OIL LEVEL & CHANGING OIL – FIG.18

− Place the generator on a slightly inclined surface so that the dip stick is at proper position.

− Screw off the oil ﬁller plug and wipe away any oil on the dip stick.

− Put the oil dip stick back without screwing into the oil ﬁller.

Important: Do not screw the dipstick in to check the oil level – simply insert it up to the thread.

− Check the dip stick; make sure the oil level is between ‘high’ and ‘low’ marks, as shown in Fig.18.

Changing the engine oil