Draper DRILL PRESS, GD13/5C, 65863, HD25/12CF Instructions Manual

DRILL PRESS

■ STOCK No.65863 ■ PART No.HD25/12CF

• INSTRUCTIONS •

IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY TO ENSURE THE

SAFE AND EFFECTIVE USE OF THIS TOOL.

GENERAL INFORMATION

This manual has been compiled by Draper Tools and is an integrated part of the power tool equipment, which
should be kept with the machine.

This manual describes the purpose for which this tool has been designed and contains all the necessary
information to ensure its correct and safe use.We recommend that this manual is read before any operation of
the machine, before performing any kind of adjustment to the machine, and prior to any maintenance tasks. By
following all the general safety instructions contained in this manual, it will ensure both machine and operator
safety, together with longer life of the tool itself.

All photographs and drawings in this manual are supplied by Draper Tools to help illustrate the operation of the
machine.

Whilst every effort has been made to ensure accuracy of information contained in this manual, the Draper Tool
policy of continuous improvement determines the right to make modifications without prior warning.

06/2001

DRILL PRESS

■ STOCK No.65863 ■ PART No. HD25/12CF

CONTENTS:

Page No.

Contents/Declaration .................................................................................................. 1

Specification/Guarantee .............................................................................................. 2

Power Supply ............................................................................................................... 3

General Safety Instructions .......................................................................................... 4

Additional Safety Rules ................................................................................................ 5

Unpacking and Checking ............................................................................................ 6

Getting to Know Your Drill Press ................................................................................... 7

Assembly ................................................................................................................ 8-11

Operation and Use ................................................................................................ 11-15

Trouble Shooting ........................................................................................................ 15

Optional Accessories ................................................................................................. 16

We
Draper Tools Ltd. Hursley Road, Chandler’s Ford, Eastleigh, Hampshire. SO53 1YF.
England.

Declare under our sole responsibility that the product:

Stock No.:- 65863.
Part No.:- HD25/12CF.
Description:- Pillar Drill.

To which this declaration relates is in conformity with the following directive(s)
98/37/EC, 73/23/EEC & 89/336/EEC.

With reference to: EN 60204-1 & prEN 12717.

JOHN DRAPER
Managing Director 19/04/2001

DECLARATION OF CONFORMITY

- 1 -

SPECIFICATION

- 2 -

The Draper Tools policy of continuous improvement determines the right to change
specification without notice.

Draper machine tools have been carefully tested and inspected before shipment and
are guaranteed to be free from defective materials and workmanship for a period of 12
months from the date of purchase except where tools are hired out when the guarantee
period is ninety days from the date of purchase.

Should the machine develop any fault, please return the complete tool to your nearest
authorized warranty repair agent or contact Draper Tools Limited, Chandler's Ford,
Eastleigh, Hampshire, SO53 1YF. England. Telephone: [phone].

If upon inspection it is found that the fault occurring is due to defective materials or
workmanship, repairs will be carried out free of charge. This guarantee does not apply
to normal wear and tear, nor does it cover any damage caused by misuse, careless or
unsafe handling, alterations, accident, or repairs attempted or made by any personnel
other than the authorised Draper warranty repair agent.

This guarantee applies in lieu of any other guarantee expressed or implied and
variations of its terms are not authorised.

Your Draper guarantee is not effective unless you can produce upon request a dated
receipt or invoice to verify your proof of purchase within the 12 month period.

Please note that this guarantee is an additional benefit and does not affect your
statutory rights.

Draper Tools Limited

GUARANTEE

ALWAYS WEAR EAR PROTECTION

WARNING:TAKE CARE WHEN HANDLING THIS DRILL AS IT IS VERY HEAVY.

Stock No. .............................................................................................................. 65863

Part No. ........................................................................................................ HD25/12CF

Drilling Capacity .......................................................................................... 25mm (1”)

Chuck Capacity .......................................................................................... 16mm (

5

/8”)

Spindle Taper .......................................................................................................... MT3

Speeds (RPM) .......................................................................................... 12 (170-3280)

Swing .................................................................................................................. 560mm

Spindle Travel .................................................................................................... 119mm

Column Diameter ................................................................................................ 92mm

Table Size .................................................................................................... 475x410mm

Base Size .................................................................................................... 500x580mm

Motor Size ............................................................................................................ 1125W

Height .............................................................................................................. 1750mm

Nett Weight .......................................................................................................... 147kg

Sound Pressure Level ........................................................................................ 70dB(A)

- 3 -

CONNECTING YOUR MACHINE TO THE POWER SUPPLY: (230V)

To eliminate the possibility of an electric shock your machine has been fitted with a BS
approved, non rewireable moulded plug and cable which incorporates a fuse, the value
of which is indicated on the pin face of the plug. Should the fuse need to be replaced an

approved BS1362 fuse must be used of the same rating, marked thus .
The fuse cover is detachable, never use the plug with the cover omitted. If a replacement
fuse cover is required, ensure it is of the same colour as that visible on the pin face of the
plug (i.e. red). Fuse covers are available from your Draper Tools stockist.
If the fitted plug is not suitable, it should be cut off and destroyed. *The end of the cable
should now be suitably prepared and the correct type of plug fitted. See below.

*WARNING:

A plug with bare flexible wires exposed is hazardous if engaged in a live power socket
outlet.

WARNING THIS APPLIANCE MUST BE EARTHED.

The mains lead is coloured Green and Yellow-Earth, Blue-Neutral & Brown-Live. As these
colours may not correspond with the coloured markings identifying the terminals in
your plug, proceed as follows.The wire which is coloured green and yellow must be
connected to th terminal in your plug marked with the letter ‘E’ or by the earth
symbol or coloured green or green and yellow. The wire which is coloured blue
must be connected to the terminal which is marked with the letter ‘N’ or black or blue.
The wire which is coloured brown must be connected to the terminal which is marked
with the letter ‘L’ or coloured red or brown.

POWER SUPPLY

7.5m
15m

22.5
30M
45M

0.75

0.75

0.75

0.75

0.75

0.75

0.75

0.75

0.75

1.25

1.0

1.0

1.0

1.25

1.5

1.25

1.5

1.5

1.5

2.5

Wire Size mm2

Extension cable length

Ampere rating

(on Name plate)

3 6 10 13

EXTENSION LEAD CHART:
Extension lead sizes shown assure a voltage drop of not more than 5% at rated load of tool.

- 4 -

GENERAL SAFETY INSTRUCTIONS
FOR POWER TOOLS

1. KNOW YOUR POWER TOOL

Read and understand the owner's manual and labels
affixed to the tool. Learn its application and limitations as
well as the specific potential hazards peculiar to this tool.

2. KEEP WORK AREA CLEAN

Cluttered areas and benches invite accidents. Floors must
not be slippery due to oil or sawdust.

3. AVOID DANGEROUS ENVIRONMENTS

Do not use power tools in damp or wet locations, or
expose them to rain. Keep work area well lit. Provide
adequate space surrounding the work area. Do not use in
environments with a potentially explosive atmosphere.

4. KEEP CHILDREN AWAY

All visitors should be kept a safe distance from work area.

5. STORED TOOLS

When not being used, all tools should be stored in a dry,
locked cupboard or out of the reach of children.

6. WEAR PROPER CLOTHING

Do not wear loose clothing,neckties or jewellery (rings,
wristwatches) to catch in moving parts. NONSLIP footwear
is recommended.Wear protective hair covering to contain
long hair.Roll long sleeves above the elbow.

7. USE SAFETY GOGGLES (Head Protection)

Wear CE approved safety goggles at all times. Normal
spectacles only have impact resistant lenses, they are
NOT safety glasses. Also, use face or dust mask if
application is dusty and ear protectors (plugs or muffs)
during extended periods of operation.

8. NOISE LEVELS

Some types of machines may have high noise levels when
working. In such cases ear protection must be worn.

9. VIBRATION LEVELS

Hand held power tools produce different vibration levels.
You should always refer to the specifications and relevant
Health and Safety guide.

10. DUST EXTRACTION

If your tool is fitted with a dust extraction fitting, always
ensure that it is connected and being used with a dust
extractor. Vacuum cleaners can be used if suitable for the
material being extracted.

11. PROTECT YOURSELF FROM ELECTRIC SHOCK

When working with power tools, avoid contact with any
earthed items (e.g. pipes, radiators,hobs and
refrigerators,etc.). If you are using a power tool in
extreme conditions (e.g. high humidity or generating
metal dust), always use an RCD (residual current device)
at the power socket.

12. STAY ALERT

Always watch what you are doing and use common sense.
Do not operate a power tool when you are tired or under
the influence of alcohol or drugs.

13. WHEN WORKING OUT OF DOORS

Only use extension leads designed for that purpose.

14. ACCESS TO MAINS SOCKET

If a stationary machine is fitted with a moulded plug and
cable, the machine should not be positioned so that
access to the mains socket is restricted.

15. DISCONNECT POWER TO THE TOOL

When not in use, before servicing and when changing
accessories such as cutters, etc.

16. AVOID ACCIDENTAL STARTING

Make sure the switch is in the OFF position before
plugging the machine into the power supply.

17. NEVER LEAVE MACHINE RUNNING UNATTENDED

Turn power off. Do not leave machine until it comes to a
complete stop.

18. DO NOT ABUSE THE CORD

Never carry the tool by the power cable or pull it from
the socket. Keep the power cable away from heat, oil and
sharp edges.

19. NEVER STAND ON TOOL

Serious injury could occur if the tool is tipped or if the
cutting tool is accidentally contacted. Do not store
materials above or near the tool, so that it is necessary to
stand on the tool to reach them.

20. CHECK DAMAGED PARTS

Check for damage to parts, breakage of parts, mountings
and any other conditions that may affect its operation.
A guard or other part that is damaged should be properly
repaired or replaced.

21. KEEP GUARDS IN PLACE

And in working order.

22. MAINTAIN TOOLS WITH CARE

Keep tools sharp and clean for the best and safest
performance. Follow instructions for lubricating and
changing accessories. All extension cables must be
checked at regular intervals and replaced if damaged.
Always keep the hand grips on the tool clean,dry and
free of oil and grease.

23. USE RECOMMENDED ACCESSORIES

Consult the owners manual for recommended
accessories. Follow the instructions that accompany the
accessories. The use of improper accessories may cause
hazards.

24. REMOVE ADJUSTING KEYS AND WRENCHES

Form a habit of checking to see that keys and adjusting
wrenches are removed from the tool before turning it on.

25. SECURE WORK

Use clamps or a vice to hold work.This frees both hands
to operate the tool.

26. DO NOT OVERREACH

Keep proper footing and balance at all times.

27. USE RIGHT TOOL

Do not force the tool or attachment to do a job for which it
was not designed.

28. DO NOT FORCE TOOL

It will do the job better and safer at the rate for which it
was designed.

29. DIRECTION OF FEED

Feed work into a blade or cutter against the direction of
rotation of the blade or cutter only.

30. WHEN DRILLING OR SCREWING INTO WALLS

Always make sure there is no danger of hitting any hidden
power cables, water or gas pipes in the wall.

WARNING

Please read the following instructions carefully, failure to do so could lead to serious personal injury.

IMPORTANT

Draper Tools Limited recommends that this machine should not be modified or used for any application other
than that for which it was designed. If you are unsure of its relative applications do not hesitate to contact us in
writing and we will advise you.

IMPORTANT NOTE
Residual Risk. Although the safety instructions and operating manuals for our tools contain extensive

instructions on safe working with power tools, every power tool involves a certain residual risk which can not be
completely excluded by safety mechanisms. Power tools must therefore always be operated with caution !

1. This drill press is intended for use
only with drill bits. The use of any
other accessories may be hazardous.

2. CHECK to see that the drill bit is
securely locked in the chuck.

3. CORRECT DRILLING SPEEDS
Important factors which determine the
best speed to use in any drill press
operation are:
(a) The smaller the drill the greater

the required r.p.m. (revolutions
per minute)

(b) In soft materials the speed should

be higher than for hard materials.

4. MAKE sure that the chuck key is
removed before turning on power.

5. CHECK to see that the chuck is
securely fastened to the spindle.

6. CAUTION
When practical, use a vice or clamps
to secure workpiece to avoid
workpiece rotating with the drill bit.

7. SECURE the tool to a workbench or
floor. If during operation there is any
tendency for the drill press to tip over,
slide or walk on the supporting
surface, the drill base must be secured
to the supporting surface with
fasteners through the holes located in
the drill press base.

8. For your safety DO NOT wear gloves
when operating a drill press.

- 5 -

ADDITIONAL SAFETY RULES FOR
DRILL PRESSES

- 6 -

UNPACKING AND CHECKING CONTENTS

Carefully unpack the bench drill and all loose items from the carton. Illustrated below
is the bench drill and all loose items. NOTE: Some loose parts may be packed inside the
pulley cover.

Now referring to the picture above, carefully check that all the parts are present.

Please contact the stockist where your purchase was made if you have any enquiries, eg
problems with assembly, apparent missing/damaged parts, help with accessories
available or technical advice or alternatively call the Draper Helpline on [phone].

- 7 -

GETTING TO KNOW YOUR
DRILL PRESS

Fig.1.

✕✌MOTOR ✕✕✌TABLE TILT BOLTS
✖✌PULLEY COVER ✕✖✌COLUMN
✗✌MOTOR PULLEY ✕✗✌BASE
✘✌INTERMEDIATE PULLEY ✕✘✌RACK
✙✌SPINDLE PULLEY ✕✙✌TABLE RISE AND FALL HANDLE
✚✌SPECIFICATION LABEL ✕✚✌RACK SECURING RING
✛✌DOWN FEED ASSEMBLY ✕✛✌NO-VOLT TYPE ON/OFF SWITCH
✜✌CHUCK GUARD ✕✜✌DRIVE BELT - TENSION ADJUSTER
✢✌CHUCK ✕✢✌RISE AND FALL LOCKING HANDLE
✕✔✌TABLE

✕✖✌

✢✌

✕✕✌

✕✢✌

✜✌

✖✌

✕✘✌

✕✙✌

✕✗✌

✕✚✌

✗✌

✕✛✌

✛✌

✚✌

✕✌

✕✔✌

✕✜✌

✘✌

✙✌

Fig.1.

ASSEMBLY

ASSEMBLING THE DRILL PRESS

1. Secure column ✪✌ to base ✫✌ using the
four bolts ✬✌. Loosen grub screw and remove
collar ✭✌ along with the rack ✮✌.

2. Locate worm gear ✯✌ into hole ✰✌ as
shown in Fig.3.

3. Place rack ✱✌ in position in table bracket,
as shown in Fig.4. and slide onto column ✲✌.

- 8 -

Fig.2.

Fig.3.

Fig.4.

✭✌

✪✌

✫✌

✬✌

✯✌

✰✌

✱✌

✲✌

✮✌

- 9 -

ASSEMBLY

4. Ease table bracket and rack all the way down
onto the column. Replace collar ✳✌ and re­tighten the grub screw, locking rack ✴✌ into
place.

5. Slide table ✵✌ onto the table bracket as
shown in Fig.6 and lock into place using the
table locking nuts and washers ✶✌.

6. Fix table raising handle ✷✌ and bracket
locking handle ✸✌ as shown in Fig 6.

7.Place the drill press head ✹✌ onto column as
far as it will go (seek assistance as it is very
heavy). Align the head and table to drill press
base and tighten the two head locking screws
✺✌ as shown in Fig 7.

Fig.5.

Fig.6.

Fig.7.

✳✌

✴✌

✹✌

✺✌

✵✌

✶✌

✷✌

✸✌

ASSEMBLY

8. Screw the three downfeed handles ✻✌ into
the three holes located in the pinion shaft as
shown in Fig 8.

9. Making sure that the chuck ✼✌is opened to
its capacity, place it down on a bench. Clean
any excess grease off the large end of the
spindle ✽✌. Insert the taper into the back of
the chuck and with a scrap piece of timber
and a hammer firmly tap them together.

10. Loosen the nut and bolt ✾✌Fig.10 and
slide the chuck guard ✿✌up onto the collar
❀✌. Tighten the nut and bolt and lift the guard
into the upright position.

11. Now clean the other end of the arbor ❁✌
Fig.11) from grease and offer it up to the
spindle ❂✌. Rotate the arbor and chuck until
the flats on the arbor engage into the spindle
❂✌. Then firmly tap once using a hammer and
scrap piece of timber. Should it be required,
removal of the arbor from the spindle is
achieved by lowering the spindle, and with the
depth gauge, lock it in the down position. On
the side of the spindle is a hole which exposes
the top of the arbor (if this cannot be seen
fully, rotate the chuck slightly). Now using the
tool provided, tap into the hole forcing the
arbor down and out.

- 10 -

Fig.8.

Fig.9.

Fig.10.

Fig.11.

✻✌

✽✌

✼✌

✾✌

✿✌

❀✌

❁✌

❂✌

OPERATION AND USE

NO-VOLT ON/OFF SWITCH: (Fig 12)

The drill is fitted with a no-volt switch with an
emergency shut-off cover

❃✌

.

In the event of an emergency, closing the cover
firmly will cause the stop button to be
triggered, thus stopping the machine.To re­open the cover, the red button requires sliding
up which in turn will release the stop button.

In the event of a power failure the drill press
will have to be manually re-started.

To switch the drill press on, lift up the sprung
cover and push the button marked

✲✌

.

To switch the drill press off, lift up the sprung
cover and push the button marked

✸✌

.

To switch the drill press off in an emergency
strike the cover firmly which will trigger the

✸✌

button.

- 11 -

Fig.12.

❃✌

- 12 -

OPERATION AND USE

SPINDLE SPEEDS

Twelve spindle speeds of: 170, 255, 291, 436,
446, 562, 1087, 1368, 1427, 2073, 2251 and
3280rpm are available with your drill.
The highest speed is obtained when the belt
is on the largest step of the motor pulley and
the smallest step of the spindle pulley as
shown in Fig. 13.

CHANGING SPEEDS AND ADJUSTING
BELT TENSION

1. Disconnect the drill press from the power
supply.

2. Lift up the belt and pulley guard ✪✌ (Fig. 14).

3. Release the belt tension by loosening
locking knob ✫✌ (Fig. 15) and moving tension
lever ✬✌.

4.With the belts slack, position the two belts
✭✌ on the desired steps of the motor, centre
and spindle pulleys for the correct speed as
shown in Fig. 15.

5. After the belt is positioned on the desired
steps of the pulleys, move the tension lever
until motor is under tension and the belt is
properly tensioned. Tighten tension lock knob
✮✌ (Fig. 16). The belt should be just tight
enough to prevent slipping. Excessive tension
will reduce the life of the belts, pulleys and
bearings. Correct tension is obtained when
the belts ✯✌ can be flexed about 25mm out of
line midway between the pulleys using light
finger pressure.

Fig.13.

Fig.14.

Fig.15.

Fig.16.

✭✌

✪✌

✬✌

✫✌

✯✌

✮✌

Spindle

Motor

OPERATION AND USE

1. The table ✰✌ (Fig. 17) can be raised or
lowered on the drill press column by
loosening the table clamp handle ✱✌ and
turning the table raising and lowering handle
✲✌. After the table is at the desired height,
tighten handle ✱✌.

2. Loosening the locking bolts ✳✌Fig. 18)
and rotating the table on the pivot ✴✌,
retighten ✳✌.

3. A tilt scale ✵✌ (Fig. 19) is provided on the
table bracket casting to indicate the degree
of tilt. A cursor line ✶✌ is also provided on
the table to line up with the scale.

- 13 -

Fig.17.

Fig.19.

✰✌

✱✌

✲✌

✴✌

✶✌

✵✌

Fig.18.

✳✌

✴✌

OPERATION AND USE

ADJUSTING SPINDLE RETURN SPRING

For the purpose of automatically returning the
spindle upward after the hole has been
drilled, a spindle return spring is provided in
the spring housing ✷✌ (Fig. 20). This spring
has been properly adjusted at the factory and
should not be disturbed unless absolutely
necessary. To adjust the return spring,
proceed as follows:

1. Disconnect the drill press from the power
supply.

2. Loosen the nut ✸✌ slightly. Do not remove
nut ✸✌ from shaft ✹✌.

3.While firmly holding spring housing ✺✌
(Fig. 21) pull out housing and rotate it until the
boss ✻✌ is engaged with the next notch on
the housing.Turn the housing anticlockwise
to increase and clockwise to decrease spring
tension. Then tighten the nut to hold the
housing in place.

IMPORTANT:

Nut ✼✌ (Fig. 21) should not contact spring
housing when tight.

DRILLING HOLES TO DEPTH

Where holes are to be drilled to exactly the
same depth, a depth stop is provided in the
pinion shaft housing and is used as follows:

1. Loosen lock handle ✾✌ (Fig. 22) and rotate
housing ✽✌ until the pointer ✿✌ lines up with
the depth you wish to drill on the scale ❀✌.
Then tighten lock handle ✾✌.

2. All holes will then be drilled to the exact
depth, as indicated on the scale.

- 14 -

Fig.20.

Fig.22.

Fig.21.

✷✌

✹✌

✸✌

✺✌

✻✌

✼✌

✾✌

✽✌

✿✌

❀✌

The following directions will give the inexperienced operator a start on common drill press
operations. Use scrap material for practice to get the feel of the machine before attempting
regular work.

CORRECT DRILLING SPEEDS

Factors which determine the best speed to use in any drill press operations are:
Type of material being worked,
Size of hole,
Type of drill or other cutter,
Quality of cut desired.
The smaller the drill, the greater the required r.p.m. In soft materials the speed should be

higher than for hard materials.

DRILLING METAL

Use clamps to hold the workpiece when drilling in metal. The workpiece should never be
held in the hand; the drill may snatch the workpiece at any time, especially when breaking
through. If the workpiece is twisted out of the operator’s hand, they may be injured.

The workpiece must be clamped firmly while drilling; any tilting, twisting or shifting results
not only in a rough hole, but also increases drill breakage. For flat work, lay the workpiece
on a wooden base and clamp it firmly down against the table to prevent it from moving. If
the workpiece is of irregular shape and cannot be laid flat on the table, it should be securely
blocked and clamped using vee-blocks, clamps or a machine vice.

OPERATION AND USE

- 15 -

WARNING: FOR YOUR OWN SAFETY ALWAYS TURN THE MAIN SWITCH ON THE MACHINE “OFF” AND
REMOVE THE PLUG FROM THE POWER SUPPLY BEFORE CARRYING OUT ANY MAINTENANCE OR
TROUBLESHOOTING.

TROUBLE SHOOTING

TROUBLE

Noisy Operation

Bit burns or smokes

Excessive drill run-out
or wobble

Drill binds in workpiece

PROBABLE CAUSE

1. Incorrect belt tension

2. Dry spindle

3. Loose spindle pulley or motor pulley

1. Incorrect speed

2. Swarf not coming out of hole

3. Blunt bit

4. Feeding too slow

5. Not lubricated

6. Bit running backwards

1. Bent bit

2.Worn spindle bearings

3. Bit not properly installed in chuck

4. Chuck not properly installed

1.Workpiece pinching bit or excessive
feed pressure

2. Improper belt tension

REMEDY

1. Adjust tension

2. Lubricate spindle with grease (ISO VG68)

3. Tighten set screws in pulleys

1. Change speed

2. Retract bit frequently to clear swarf

3. Sharpen or replace bit

4. Feed fast enough to allow drill to cut

5. Lubricate bit

6. Check motor rotation

1. Use a straight bit

2. Replace

3. Install bit centrally

4. Refit chuck properly

1. Support or clamp workpiece

2. Adjust tension

The following accessories are available from your local Draper power stockist.

DRILL PRESS VICES

PART No.DPV
Manufactured from cast iron with fully hardened jaws. Carton packed.

STOCK JAW-MM JAW-MM

No. WIDTH OPENING

54634 75 80
54635 100 90
54636 120 118
54637 145 140

OPTIONAL ACCESSORIES

- 16 -

NOTES

- 17 -

- 18-

NOTES

DRAPER TOOLS LIMITED,

Hursley Road, Chandler's Ford, Eastleigh, Hants. SO53 1YF. U.K.

Helpline: [phone].

Sales Desk: [phone].

General Enquiries: [phone].

Fax: [phone].

www.draper.co.uk
e-mail: [e-mail]

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permission in writing from Draper Tools Ltd.

YOUR DRAPER STOCKIST