Page 1
OIL FREE
COMPRESSORS
■ STOCK No.30561 ■ PART No.DA200
60607 DA6/200
64260 DA6/201
60606 DA25/180
• INSTRUCTIONS •
IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY TO ENSURE THE
SAFE AND EFFECTIVE USE OF THIS TOOL.
DA200
DA25/180
DA6/200
01/2005
GENERAL INFORMATION
This manual has been compiled by Draper Tools and is an integrated part of the power tool equipment, which
should be kept with the machine.
This manual describes the purpose for which this tool has been designed and contains all the necessary
information to ensure its correct and safe use. We recommend that this manual is read before any operation of
the machine, before performing any kind of adjustment to the machine, and prior to any maintenance tasks. By
following all the general safety instructions contained in this manual, it will ensure both machine and operator
safety, together with longer life of the tool itself.
All photographs and drawings in this manual are supplied by Draper Tools to help illustrate the operation of the
machine.
Whilst every effort has been made to ensure accuracy of information contained in this manual, the Draper Tool
policy of continuous improvement determines the right to make modifications without prior warning.
Page 2
OIL FREE COMPRESSORS
■ STOCK No. 30561
60607
64260
60606
■ PART No. DA200
DA6/200
DA6/201
DA25/180
CONTENTS:
Page No.
Contents/Declaration ......................................................................................1
Power Supply ...................................................................................................2
General Safety Warning ...................................................................................3
Getting to Know your Compressor ...................................................................4
Operation ........................................................................................................5
Maintenance ....................................................................................................6
Optional Accessories ....................................................................................... 7
Trouble shooting guide ...................................................................................8
DECLARATION OF CONFORMITY
We
Draper Tools Ltd. Hursley Road, Chandler’s Ford, Eastleigh, Hampshire.
SO53 1YF. England.
Declare under our sole responsibility that the product:
Stock Nos:- 30561, 60606, 60607 & 64260.
Part Nos:- DA200, DA25/180, DA6/200 & DA6/201.
Description:- Compressor Oil-Free.
To which this declaration relates is in conformity with the following directive(s)
98/37EC, 89/336/EEC, 97/23/EC, 2000/14/EC & 87/404/EEC (87/404/EEC DA25/200 &
DA25/180 only).
With reference to EN1012-1:1996, EN60204-1:1997, EN50081-1:1992, EN50082-2:19995 &
EN60335-1:1994
JOHN DRAPER
Managing Director 24/12/2005
- 1 -
Page 3
SPECIFICATION
Stock No. 30561 60607 60606 64260
Part No. DA200 DA6/200 DA25/180 DA6/201
Air displacement 7.1cfm (200 L/min) 7.1cfm (200 L/min) 6.3cfm (179 L/min) 7.1cfm (200 L/min)
Free air delivered (FAD) 4.9cfm (138 L/min) 4.9cfm (138 L/min) 4.3cfm (123 L/min) 4.9cfm (138 L/min)
Motor 1.5kW (2.0HP) 230V/A.C. 1.5kW (2.0HP) 230V/A.C. 1.1kW (1.5HP) 230V/A.C. 1.5kW (2.0HP) 230V/A.C.
Speed 2850rpm 2850rpm 2850rpm 2850r pm
Maximum pressure 116 PSI (8 bar) 116PSI (8 bar) 116 PSI (8 bar) 116 PSI (8 bar)
Number of cylinders 1 1 1 1
Receiver capacity - 6 litres 25 litres 6 litres
Weight 9.5kg 14kg 18.5kg 14kg
*Sound pressure level 78dB(A) 78dB(A) 80dB(A) 78dB(A)
*Sound power level 95dB(A) 95dB(A) 95dB(A) 95dB(A)
GUARANTEE (Hand held professional electric power tools)
Draper hand held professional electric power tools have been carefully tested and inspected before
shipment and are guaranteed to be free from defective materials and workmanship for a period of
12 months from the date of purchase except where tools are hired out when the guarantee period is
ninety days from the date of purchase.
Should the machine develop any fault where warranty applies, arrangements will be made for the
tool to be returned free-of-charge to the Service Centre at Draper Tools Limited.
Please contact: DRAPER HELPLINE – (023) 8049 4344
A proof of purchase must be provided with the tool.
If upon inspection it is found that the fault occurring is due to defective materials or workmanship
the product will be repaired and tested as soon as possible free of charge, normally within five
working days. This guarantee does not apply to normal wear and tear, nor does it cover any damage
caused by misuse, careless or unsafe handling, alterations, accident, or repairs attempted by any
personnel other than the Service Centre at Draper Tools Limited or other authorised agent.
Note: If the tool is found not to be within the Terms of Warranty, repair and carriage charges will be
quoted and made accordingly.
This guarantee applies in lieu of any other guarantee expressed or implied and variations of its
terms are not authorised.
Your Draper guarantee is not effective unless you produce a dated receipt or invoice to verify your
proof of purchase within the 12 month period.
Please note that this guarantee is an additional benefit and does not affect your statutory rights.
Draper Tools Limited.
- 2 -
Page 4
POWER SUPPLY
CONNECTING THE COMPRESSOR TO THE POWER SUPPLY:
To eliminate the possibility of an electric shock your machine has been fitted with a
BS approved, non rewireable moulded plug and cable which incorporates a fuse, the
value of which is indicated on the pin face of the plug. Should the fuse need to be
replaced an
. T he fuse cover is detachable, never use the plug with the cover omitted. If a
replacement fuse cover is required, ensure it is of the same colour as that visible on the
pin face of the plug (i.e. red). Fuse covers are available from your Draper Tools stockist.
If the fitted plug is not suitable, it should be cut off and destroyed. *The end of the
cable should now be suitably prepared and the correct type of plug fitted. See below.
*WARNING:
A plug with bare flexible wires exposed is hazardous if engaged in a live power socket
outlet.
WARNING: THIS APPLIANCE MUST BE EARTHED.
Green and Yellow - Earth, Blue - Neutral, Brown - Live.
As these colours may not correspond with the coloured markings identifying the
terminals in your plug, proceed as follows.:
The wire which is coloured green and yellow must be connected to the terminal in the
plug which is marked with the letter 'E' or by the earth symbol or coloured green or
green and yellow.
The wire which is coloured blue must be connected to the terminal which is marked
with the letter 'N' or coloured black or blue.
The wire which is coloured brown must be connected to the terminal which is marked
with the letter 'L' or coloured red or brown.
N.B. Three phase machines must be connected by a qualified electrician.
approved BS1362 fuse must be used of the same rating, marked thus
CONNECTING YOUR MACHINE TO THE POWER SUPPLY (110V)
To eliminate the possibility of an electric shock your machine has been fitted with a
BS approved, rewireable plug and cable. If the fitted plug is not suitable, it should be
removed, the end of the cable should be suitably prepared and the correct type of plug
fitted. See below.
WARNING: THIS APPLIANCE IS DOUBLE INSULATED.
Single phase 110 volt machines must be connected using the relevant coding and
matching the colour of the flexible cable to that of the plug. The procedure is as follows:
1. Connect brown coloured core to plug terminal marked letter ‘L’ (live).
2. Connect blue colour core to plug terminal marked letter ‘N’ (neutral).
EXTENSION LEAD CHART:
Extension lead sizes shown assure a voltage drop of not more than 5% at rated
load of tool.
3 6 10 13
(on Name plate)
7.5m 0.75 0.75 1.0 1.25
15m 0.75 0.75 1.0 1.5
22.5m 0.75 0.75 1.0 1.5
30m 0.75 0.75 1.25 1.5
45m 0.75 1.25 1.5 2.5
Ampere rating
Extension Cable Length Wire Size mm
2
- 3 -
Page 5
GENERAL SAFETY INSTRUCTIONS
FOR POWER TOOLS
WARNING
Please read the following instructions carefully, failure to do so could lead to serious personal injury.
IMPORTANT
Draper Tools Limited recommends that this machine should not be modified or used for any application other
than that for which it was designed. If you are unsure of its relative applications do not hesitate to contact us in
writing and we will advise you.
1. KNOW YOUR POWER TOOL
Read and understand the owner's manual and labels
affixed to the tool. Learn its application and limitations as
well as the specific potential hazards peculiar to this tool.
2. KEEP WORK AREA CLEAN
Cluttered areas and benches invite accidents. Floors must
not be slippery due to oil or sawdust.
3. AVOID DANGEROUS ENVIRONMENTS
Do not use power tools in damp or wet locations, or
expose them to rain. Keep work area well lit. Provide
adequate space surrounding the work area. Do not use in
environments with a potentially explosive atmosphere.
4. KEEP CHILDREN AWAY
All visitors should be kept a safe distance from work area.
5. STORED TOOLS
When not being used, all tools should be stored in a dry,
locked cupboard or out of the reach of children.
6. WEAR PROPER CLOTHING
Do not wear loose clothing, neckties or jewellery (rings,
wristwatches) to catch in moving parts. NONSLIP footwear
is recommended. Wear protective hair covering to contain
long hair. Roll long sleeves above the elbow.
7. USE SAFETY GOGGLES (Head Protection)
Wear CE approved safety goggles at all times. Normal
spectacles only have impact resistant lenses, they
are NOT safety glasses. Also, use face or dust mask if
application is dusty and ear protectors (plugs or muffs)
during extended periods of operation.
8. NOISE LEVELS
Some types of machines may have high noise levels when
working. In such cases ear protection must be worn.
9. VIBRATION LEVELS
Hand held power tools produce different vibration levels.
Yo u should always refer to the specifications and relevant
Health and Safety guide.
10. DUST EXTRACTION
If your tool is fitted with a dust extraction fitting, always
ensure that it is connected and being used with a dust
extractor. Vacuum cleaners can be used if suitable for the
material being extracted.
11. PROTECT YOURSELF FROM ELECTRIC SHOCK
When working with power tools, avoid contact with
any earthed items (e.g. pipes, radiators, hobs and
refrigerators, etc.). If you are using a power tool in
extreme conditions (e.g. high humidity or generating
metal dust), always use an RCD (residual current device)
at the power socket.
12. STAY ALERT
Always watch what you are doing and use common sense.
Do not operate a power tool when you are tired or under
the influence of alcohol or drugs.
13. WHEN WORKING OUT OF DOORS
Only use extension leads designed for that purpose.
14. ACCESS TO MAINS SOCKET
If a stationary machine is fitted with a moulded plug
and cable, the machine should not be positioned so that
access to the mains socket is restricted.
IMPORTANT NOTE
Residual Risk. Although the safety instructions and operating manuals for our tools contain extensive
instructions on safe working with power tools, every power tool involves a certain residual risk which can not be
completely excluded by safety mechanisms. Power tools must therefore always be operated with caution !
15. DISCONNECT POWER TO THE TOOL
When not in use, before servicing and when changing
accessories such as cutters, etc.
16. AVOID ACCIDENTAL STARTING
Make sure the switch is in the OFF position before
plugging the machine into the power supply.
17. NEVER LEAVE MACHINE RUNNING UNATTENDED
Turn power off. Do not leave machine until it comes to a
complete stop.
18. DO NOT ABUSE THE CORD
Never carry the tool by the power cable or pull it from
the socket. Keep the power cable away from heat, oil and
sharp edges.
19. NEVER STAND ON TOOL
Serious injury could occur if the tool is tipped or if
the cutting tool is accidentally contacted. Do not store
materials above or near the tool, so that it is necessary to
stand on the tool to reach them.
20. CHECK DAMAGED PARTS
Check for damage to parts, breakage of parts, mountings
and any other conditions that may affect its operation.
A guard or other part that is damaged should be properly
repaired or replaced.
21. KEEP GUARDS IN PLACE
And in working order.
22. MAINTAIN TOOLS WITH CARE
Keep tools sharp and clean for the best and safest
performance. Follow instructions for lubricating and
changing accessories. All extension cables must be
checked at regular intervals and replaced if damaged.
Always keep the hand grips on the tool clean, dry and
free of oil and grease.
23. USE RECOMMENDED ACCESSORIES
Consult the owners manual for recommended
accessories. Follow the instructions that accompany the
accessories. The use of improper accessories may cause
hazards.
24. REMOVE ADJUSTING KEYS AND WRENCHES
Form a habit of checking to see that keys and adjusting
wrenches are removed from the tool before turning it on.
25. SECURE WORK
Use clamps or a vice to hold work. This frees both hands
to operate the tool.
26. DO NOT OVERREACH
Keep proper footing and balance at all times.
27. USE RIGHT TOOL
Do not force the tool or attachment to do a job for which it
was not designed.
28. DO NOT FORCE TOOL
It will do the job better and safer at the rate for which it
was designed.
29. DIRECTION OF FEED
Feed work into a blade or cutter against the direction of
rotation of the blade or cutter only.
30. WHEN DRILLING OR SCREWING INTO WALLS
Always make sure there is no danger of hitting any hidden
power cables, water or gas pipes in the wall.
- 4 -
Page 6
GETTING TO KNOW YOUR AIR COMPRESSOR
DA200
(1)
(3)
(6) (2)
(5)
(1) HANDLE.
(2) COWLING- covers, protects hot/moving parts.
(3) PRESSURE REGULATOR- adjusts output air pressure.
(4) AIR OUTLET CONNECTOR.
(5) FEET.
(6) ON/OFF SWITCH
DA25/180
(8)
(2)
DA6/200
& DA6/201
(4)
(6)
(9)
(5)
(4)
(7)
(1) AIR RECEIVER- stores air.
(2) MOTOR COWLING- covers, protects hot/moving parts.
(3) PRESSURE GAUGE- indicates receiver air pressure.
(4) PRESSURE REGULATOR- adjusts output air pressure.
(5) SAFETY VALVE.
(6) AIR OUTLET VALVE.
(7) INSPECTION PLUG.
(8) FEET.
(9) ON/OFF SWITCH.
(2)
(3)
(1)
(8)
(1)
(5)
(3)
(6)
(4)
(9)
(10)
(1) AIR RECEIVER- stores air.
(2) MOTOR COWLING- covers, protects hot/moving parts.
(3) PRESSURE GAUGE- indicates receiver air pressure.
(4) PRESSURE REGULATOR- adjusts output air pressure.
(5) AIR OUTLET VALVE.
(6) INSPECTION PLUG.
(7) FOOT.
(8) ON/OFF SWITCH.
(9) WHEEL.
(10) DRAIN COCK.
(7)
- 5 -
Page 7
COMPRESSOR OPERATION
Connect the compressor to the power supply.
Always turn on and off by the appropriate switch.
TURNING ON AND OFF (DA6/200/DA6/201,
DA25/180, DA25/200 - NOT DA200): THE ON/
OFF SWITCH.
(A) Fig.1. is located on the top of the pressure
switch box.
These compressors are controlled by a pressure
switch assembly (B) Fig.2. which automatically
cuts off the power supply to the motor when
the upper limit is reached and restarts the
compressor automatically when the pressure
drops below the minimum.
TURNING ON AND OFF (DA200 ONLY):
This compressor is operated by a manual
on/off switch (F) Fig.4. and NOT by an
automatic pressure switch as fitted to the other
compressors shown in this booklet.
WARNING (DA6/200/DA6/201, DA25/180,
DA25/200):
The pressure switch is set at the factory and the
compressor is also fitted with a safety valve in
the event of the pressure switch not functioning
correctly.
SETTING THE REQUIRED AIR PRESSURE:
DA25/180, DA25/200
Close the air outlet valve (C) Fig.2. and adjust
pressure by turning the knob on the pressure
regulator valve (D) Fig.2. clockwise to increase
pressure. Should it be necessary to decrease
pressure open the the air outlet valve (C) Fig.2.
slightly and then turn the pressure regulator
valve knob (D) anticlockwise, re-close air outlet
valve (C).
DA200
This compressor is fitted with a pressure
regulator unit (G) Fig.4. so the pressure may be
regulated as necessary. To increase the pressure
turn the knob clockwise, to decrease the
pressure turn the knob anticlockwise.
DA6/200
Close the air outlet valve (K) Fig.3. and adjust
pressure by turning the knob on the pressure
regulator valve (L) Fig.3. clockwise to increase
pressure. Should it be necessary to decrease
pressure open the the air outlet valve (K) Fig.3.
slightly and then turn the pressure regulator
valve knob anticlockwise, re-close air outlet
valve.
- 6 -
Fig.1.
Fig.2.
Fig.3.
(L)
Fig.4.
(F)
(A)
(B)
(D)
(C)
(K)
(G)
Page 8
MAINTENANCE
IMPORTANT:
Before performing any maintenance
operations, disconnect the compressor from
the power supply and release all the air from
the receiver, until the pressure gauge reads
zero.
EVERY DAY:
Drain the condensate from the receiver. The
drain (H) Fig. 5. is situated on the underside
of the receiver tank for the DA25/200,
DA25/180 and on the end of the tank for the
DA6/200.
EVERY MONTH:
Clean the air suction filter using compressed
air. Replace the filter every 50 hours of use.
EVERY 100 HOURS:
Clean all the external surfaces of the pump
unit and motor. Ensure that neither the motor
fan cowling (J) or head cooling fins are
blocked or obstructed in any way. See Fig.6.
EVERY 200 HOURS:
Check the condition of the valves and replace
them if they are damaged or worn.
PRESSURE SWITCH SETTINGS (DA6/200,
DA6/201, DA25/180, DA25/200):
The delivery pressure setting can drift over
a period of time and will require periodic
adjustment. Ensure that the pressure switch
settings are correctly adjusted and maintained
at the correct level. This will help prevent
faults occurring which can result in reduced
performance and possible failure.
PRESSURE SWITCH ADJUSTMENTS
(DA6/200, DA6/201, DA25/180, DA25/200):
To adjust the pressure level at which the cutout and cut-in functions, remove the switch
cover and turn the pressure regulating screw
(K) clockwise to increase the level and
anticlockwise to decrease the level. See Fig.7.
WARNING:
DO NOT ADJUST THE CUT-OUT PRESSURE
ABOVE THE MAXIMUM PRESSURE AS PER
THE MACHINE SPECIFICATION.
Fig.5.
Fig.6.
(J)
Fig.6.
(J)
(K)
- 7 -
Page 9
COMPRESSOR OPERATION
1
⁄2" Combination Filter
Regulator/Lubricator
Part No.4222/3.
Stock No.51857.
1
⁄4" Recoil Air Hose
(7.6M*)
Part No.4225/1A.
Stock No.52662.
*overall length *overall length
3
⁄8" Recoil Air Hose
(7.6M*)
Part No.4225/2A.
Stock No.52663 .
1
⁄4" Straight Air Line Hose
(15.2M) - working length
Part No.4306.
Stock No.36939.
Mini Oiler
Part No.4255.
Stock No.22317.
HEAVY DUTY
1
⁄4" Nylon Recoil Air Hose
(7.6M*)
Part No.4282.
Stock No.27742.
*working length
3
⁄8" Straight Air Line
Hose (15.2M) - working
length
Part No.4308.
Stock No.36941.
1
⁄2" Combined Filter/
Regulator
Part No.4222/4.
Stock No.51858.
HEAVY DUTY
3
⁄8" Nylon Recoil Air Hose
(7.6M*)
Part No.4283.
Stock No.27743.
*working length
5
⁄16" Straight Air
Line Hose (15.2M)
- working length
Part No.4307.
Stock No.36940.
1
⁄2" Straight Air Line
Hose (15.2M) - working
length
Part No.4309.
Stock No.36942.
- 8 -
3 pce Air Line Coupling Set
Part No.ACK2.
Stock No.37844.
See Draper Catalogue for full
range of PCL
couplings and fittings
Page 10
TROUBLE SHOOTING GUIDE
SYMPTONS
Compressor will not start.
Thermal overload trips.
Sudden loss of pressure when compressor
shuts off.
Noisy operation (knocking).
Air blowing from inlet
Low air output.
Excessive belt wear (where fitted).
Moisture in air output
Compressor runs continuously.
POSSIBLE CAUSES
Power acble faulty.
No power source.
Fuse blown.
Circuit breaker open.
Motor thermal overload faulty.
Pressure switch faulty.
Pressure switch failure/
motor overload
Loose connections.
Safety valve leaking.
Faulty pressure regulation
valve.
Bearing failure.
Broken inlet valve(s).
Kinked hose.
Connections leaking.
Intake filter dirty.
Belt too loose/tight.
Pulley and flywheel
misaligned.
Caused by humidity.
Move to an area of
less humidity.
Drain condensate.
Defective pressure
switch.
IMPORTANT: PLEASE NOTE ALL REPAIRS/ADJUSTMENTS
SHOULD BE CARRIED OUT BY A QUALIFIED PERSON.
SHOULD THE MACHINE REQUIRE TRANSPORTING TO A
REPAIR AGENT, ENSURE IT IS WELL PROTECTED AGAINST
DAMAGE IN TRANSIT.
DRAPER HELPLINE
(023) 8049 4344
- 9 -
Page 11
NOTES
- 10 -
Page 12
DRAPER TOOLS LIMITED,
Hursley Road, Chandler's Ford, Eastleigh, Hants. SO53 1YF. U.K.
Helpline: (023) 8049 4344.
Sales Desk: (023) 8049 4333.
General Enquiries: (023) 8026 6355.
Fax: (023) 8026 0784.
www.draper.co.uk
e-mail: sales@drapertools.com
YOUR DRAPER STOCKIST
©Published by Draper Tools Ltd.
No part of this publication may be reproduced,
stored in a retrieval system or transmitted in
any form or by any means, electronic, mechanical
photocopying, recording or otherwise without prior
permission in writing from Draper Tools Ltd.
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