Draper D20GGKIT, D20GGB User guide

MULTI-TOOL BATTERY SYSTEM

20V

GREASE
GUN

03359, 18097

EN

Original Instructions

Version 2 – August 2023

1. Preface

These are the original product instructions. This
document is part of the product; retain it for the life
of the product, passing it on to subsequent holders.
Read this manual in full before attempting to
assemble, operate or maintain this product.

This Draper Tools manual describes the purpose
of the product and contains all the necessary
information to ensure its correct and safe use.
Following all the instructions and guidance in
this manual will ensure the safety of both the
product and the operator and increase the
lifespan of the product.

1.1 Product Reference

User Manual for: D20 20V Cordless Grease Gun

Stock No: 03359, 18097

Part No: D20GGKIT, D20GGB

1.2 Revisions

Version 1: August 2022
First release

Version 2: September 2023
General formatting and content updates. Addition of
Stock number 18066 (bare product)

Please visit drapertools.com/manuals for the latest
version of this manual and the associated parts list, if
applicable.

All photographs and drawings within this manual are
supplied by Draper Tools to help illustrate correct
operation of the product.

Every eort has been made to ensure the

information contained in this manual is accurate.
However, Draper Tools reserves the right to amend
this document without prior warning. Always use the
latest version of the product manual.

1.3 Understanding the Safety Content of
This Manual

WARNING! – Situations or actions that may result

in personal injury or death.

CAUTION! – Situations or actions that may result

in damage to the product or surroundings.

Important: – Information or instructions of particular
importance.

1.4 Copyright © Notice

Copyright © Draper Tools Limited.

Permission is granted to reproduce this manual for
personal and educational use ONLY. Commercial
copying, redistribution, hiring or lending is strictly
prohibited.

No part of this manual may be stored in a retrieval system
or transmitted in any other form or means without written
permission from Draper Tools Limited.

In all cases, this copyright notice must remain intact.

– 2 –

2. Contents

EN

1. Preface 2

1.1  Product Reference 2

1.2  Revisions 2

1.3  Understanding the Safety Content of

This Manual 2

1.4 Copyright © Notice 2

2. Contents 3

3. Product Introduction 4

3.1  Scope 4

3.2  Specication 4

4. Health and Safety Information 5

4.1  General Power Tool Safety Warnings 5

4.2  Additional Safety Instructions for

This Grease Gun 6

4.3  Additional Safety Instructions for
Rechargeable Batteries 6

4.4 Connection to the Power Supply (Charger) 7

4.5  Residual Risk 7

5. Identication and Unpacking 8

5.1  Product Overview 8

5.2  What’s in the Box? 9

5.3  Packaging 9

6. Preparing the Battery 10

6.1  Charging the Battery 10

6.2  Inserting and Removing the Battery 11

7. Loading the Grease Gun 12

7.1 Attaching the Hose and Coupler 12

7.2

Installing and Removing a Grease Cartridge

7.3 

Filling the Grease Gun From a Bulk Container

7.4  Filling the Grease Gun Using a Filler Pump 14

7.5  Priming the Grease Gun and Expelling

Air Pockets 14

8. Operating Instructions 16

8.1  Operation 16

8.2  The Strap 16

8.3  The Safety Valve 16

9. The Control Panel 17

9.1  Output Selection 17

9.2  LED Worklight 17

9.3  Monitoring Grease Flow 17

9.4  LCD Warning Mode and Safety Cut-Outs 17

10. Maintenance and Troubleshooting 18

12

13

10.1 General Maintenance 18

10.2 Storing the Grease Gun 18

10.3 Battery Care 18

10.4 Troubleshooting 19

11. Warranty 20

12. Spares, Returns and Disposal 21

13. Explanation of Symbols 22

Notes 23

– 3 –

3. Product Introduction

3.1 Scope

This product is designed for the application of

lubrication to xtures and ttings and can be loaded via

cartridges or from bulk. Outputs and diagnostics are
indicated on an LCD display.

Important: This product is suitable for use with standard

lithium-based lubricants (NLGI grades 2 and 3) ONLY. DO
NOT use this product to dispense water, adhesives or

corrosive substances.

3.2 Specication

Stock No(s). 03359,18097 (bare product)

Part No(s). D20GGKIT, D20GGB (bare product)

Rated voltage: 20V DC

High output mode:

Max. pressure: 10,000psi (689.5bar)

Max. ow rate: 140g/min

Low output mode:

Max. pressure: 6,000psi (413.7bar)

Max. ow rate: 100g/min

Operating temperature: -10 to +40°C

Capacities:

Cartridge: 400g, Ø54mm

Bulk: 450g

Sound pressure level: <70dB(A)

Vibration: <2.3m/s

Hose length: 1.06m

Net weight: 2.82kg

2

This product is part of the D20 multi-tool battery system

and is suitable for regular use by enthusiasts and
tradespersons alike.

WARNING! This product is not a toy and must be

respected.

Read this manual in full before attempting to assemble,
operate or maintain the product and retain it for later use.

Charger

Stock No.: 97914

Part No.: D20BSC/2

Applicable batteries: 55887

00649

55898

55907

Charging times: 2.0Ah: 55 minutes

3.0Ah: 85 minutes

4.0Ah: 110 minutes

5.0Ah: 150 minutes

Rated voltage: 230V AC

Rated frequency: 50–60Hz

Rated output: 70W

Rated DC output voltage: 20V

Rated DC output current: 2.4A

Protective device rated current: 8A

Construction: Class II

Net weight: 0.42kg

Important: The declared vibration total values and noise
emissions values have been measured in accordance
with a standard test method and may be used for
comparing one tool with another. These values may also

be used in a preliminary assessment of exposure.

WARNING! The vibration and noise emissions

during actual use of the product can dier from

the declared values depending on the mode
selected and the workpiece upon which it is
used. Before each use, estimate the likely
exposure resulting from the actual conditions of
use. Take into account all parts of the operation
cycle in order to identify any safety measures
required to protect the operator.

Battery

Stock No.: 55887

Part No.: D20B2.0AH

Type: Li-ion

Rated voltage: 20V

Rating: 2.0Ah

Suitable ambient conditions:

Temperature during operation: -15 to 50°C

Temperature during charging: 4 to 40°C

Temperature during storage: 0 to 45°C

– 4 –

4. Health and Safety Information

Important: Read all the Health and Safety instructions
before attempting to operate, maintain or repair this

product. Non-compliance with these instructions may

result in injury or damage to the user or the product.

4.1 General Power Tool Safety Warnings

WARNING! Read all safety warnings,

instructions, illustrations and specications

provided with this power tool. Failure to follow all
instructions listed below may result in electric

shock, re and/or serious injury.

Save all warnings and instructions for future reference.

The term “power tool” in the warnings refers to your

mains-operated (corded) power tool or battery-operated

(cordless) power tool.

Work area safety

• Keep work area clean and well lit.

 − Cluttered or dark areas invite accidents.

• Do not operate power tools in explosive atmospheres,
such as in the presence of ammable liquids, gases or

dust.

− Power tools create sparks which may ignite the
dust or fumes.

• Keep children and bystanders away while operating a
power tool.

 − Distractions can cause you to lose control.

Electrical safety

• Power tool plugs must match the outlet. Never modify
the plug in any way. Do not use any adapter plugs with
earthed (grounded) power tools.

 − Unmodied plugs and matching outlets will

reduce the risk of electric shock.

• Avoid body contact with earthed or grounded
surfaces, such as pipes, radiators, ranges and
refrigerators.

− There is an increased risk of electric shock if your
body is earthed or grounded.

• Do not expose power tools to rain or wet conditions.

 − Water entering a power tool will increase the risk

of electric shock.

• Do not abuse the cord. Never use the cord for
carrying, pulling or unplugging the power tool. Keep
cord away from heat, oil, sharp edges or moving parts.

− Damaged or entangled cords increase the risk of
electric shock.

• When operating a power tool outdoors, use an
extension cord suitable for outdoor use.

 − Use of a cord suitable for outdoor use reduces the

risk of electric shock.

• If operating a power tool in a damp location is
unavoidable, use a residual current device (RCD)
protected supply.

 − Use of an RCD reduces the risk of electric shock.

Personal safety

• Stay alert, watch what you are doing and use common
sense when operating a power tool. Do not use a

power tool while you are tired or under the inuence

of drugs, alcohol or medication.

− A moment of inattention while operating power
tools may result in serious personal injury.

• Use personal protective equipment. Always wear eye

protection.

− Protective equipment such as a dust mask,
non-skid safety shoes, hard hat or hearing

protection use for appropriate conditions will
reduce personal injuries.

• Prevent unintentional starting. Ensure the switch is in

the o-position before connecting to a power source

and/or battery pack or picking up or carrying the tool.

 − Carrying power tools with your nger on the

switch or energising power tools that have the
switch on invites accidents.

• Remove any adjusting key or wrench before turning
the power tool on.

− A wrench or a key left attached to a rotating part
of the power tool may result in personal injury.

• Do not overreach. Keep proper footing and balance at
all times.

 − This enables better control of the power tool in

unexpected situations.

• Dress properly. Do not wear loose clothing or

jewellery. Keep your hair and clothing away from
moving parts.

− Loose clothes, jewellery or long hair can be
caught in moving parts.

• If devices are provided for the connection of dust

extraction and collection facilities, ensure these are

connected and properly used.

 − Use of dust collection can reduce dust-related

hazards.

– 5 –

4. Health and Safety Information

• Do not let familiarity gained from frequent use of tools
allow you to become complacent and ignore tool
safety principles.

− A careless action can cause severe injury within a
fraction of a second.

Power tool use and care

• Do not force the power tool. Use the correct power

tool for your application.

− The correct power tool will do the job better and
safer at the rate for which it was designed.

• Do not use the power tool if the switch does not turn it

on and o.

 − Any power tool that cannot be controlled with the

switch is dangerous and must be repaired.

• Disconnect the plug from the power source and/or
remove the battery pack, if detachable, from the
power tool before making any adjustments, changing
accessories or storing power tools.

− Such preventive safety measures reduce the risk
of starting the power tool accidentally.

• Store idle power tools out of the reach of children and
do not allow persons unfamiliar with the power tool or
these instructions to operate the power tool.

− Power tools are dangerous in the hands of
untrained users.

• Maintain power tools and accessories. Check for
misalignment or binding of moving parts, breakage of

parts and any other condition that may aect the
power tool’s operation. If damaged, have the power

tool repaired before use.

− Many accidents are caused by poorly maintained
power tools.

• Keep cutting tools sharp and clean.

 − Properly maintained cutting tools with sharp

cutting edges are less likely to bind and are easier
to control.

• Use the power tool, accessories and tool bits, etc., in

accordance with these instructions, taking into
account the working conditions and the work to be
performed.

 − Use of the power tool for operations dierent from

those intended could result in a hazardous
situation.

• Keep handles and grasping surfaces dry, clean and
free from oil and grease.

− Slippery handles and grasping surfaces do not
allow for safe handling and control of the tool in

unexpected situations.

Service

• Have your power tool serviced by a qualied repair

person using only identical replacement parts.

− This will ensure that the safety of the power tool is
maintained.

4.2 Additional Safety Instructions for This
Grease Gun

• Use this product ONLY with the hose supplied.

 − If the hose becomes damaged, contact Draper

Tools for replacement options.

• Have the hose replaced immediately if it shows signs

of wear, kinks or damage to the exterior.

• NEVER carry this product by the hose.

• This product can generate pressure up to 10,000psi;

ALWAY S wear eye protection.

• Keep hands clear of the rubber parts of the hose
during use.

• If the tool or target grease point has become jammed,
release the trigger and investigate the blockage.

− DO NOT continue to depress the trigger as this
may damage the tool or the battery.

Important: Read and understand the safety information
and instructions for any lubricant product before using it
with this tool.

WARNING! Lubricants may be highly ammable.

Keep this product and any lubricants away from

open ames, sparks and other sources of heat.
DO NOT use ammable lubricants in this tool.

4.3 Additional Safety Instructions for
Rechargeable Batteries

Important: Use ONLY the Draper Tools D20 range
battery pack and charger supplied with this product. DO
NOT use this charger with any batteries that are not part
of the Draper Tools D20 range.

WARNING! DO NOT use or charge the battery if

leakage is evident.

Chargers

WARNING! NEVER charge non-rechargeable or

damaged batteries.

• The supplied charger is for indoor use ONLY.

• Before connecting the charger to the power supply,

check that the plug, cable and charger casing are in
good condition and have any damaged part

immediately repaired by a suitably qualied person.

– 6 –

4. Health and Safety Information

EN

• Connect the supplied charger to a rated mains outlet

ONLY.

− DO NOT plug the charger into site generators,
engine generators or DC power sources.

• ALWAY S disconnect the charger from the power
supply before removing the battery.

• Charge the battery in a dry and well-ventilated

environment in ambient temperatures between 5 and

40°C, ensuring that the ventilation slots on the

charger casing are not obstructed.

• DO NOT short-circuit the battery by connecting the

positive and negative terminals while it is outside of
the product.

− Keep the battery away from metallic objects that
may inadvertently allow connection of the
terminals.

• The supplied charger is a Class II appliance.

Batteries

• DO NOT open, crush or burn the battery as this may
release potentially harmful chemicals.

• DO NOT expose the battery to temperatures greater
than 50°C.

• DO NOT attempt to charge batteries that exhibit a
temperature that is not between 5 and 30°C.

 − Allow batteries that are too hot or too cold to

normalise before charging.

• DO NOT expose the battery pack to rain or other wet

conditions.

• ALWAY S remove the battery before storing the
product for extended periods.

• ALWAY S remove the battery from the tool before

recycling and dispose of it in accordance with local
regulations.

• If a re occurs, use a CO

WARNING! The electrolyte in this battery pack

is corrosive. Avoid contact with skin.

If contact occurs, ush the area with clean water

and pat it dry. Seek medical attention at the
earliest opportunity and inform the responder

that the contaminant is a “high-alkaline corrosive
liquid”. If contact with the eyes occurs, ush

immediately with plenty of water ONLY and seek
medical advice at the earliest opportunity.

2

or dry chemical extinguisher.

4.4 Connection to the Power Supply
(Charger)

This appliance is supplied with an approved plug and
cable for your safety.

If the power supply cord is damaged, it must be replaced
by Draper Tools, an authorised service agent or similarly

qualied personnel in order to avoid a hazard.

The damaged or incomplete plug, when cut from the
cable, shall be disabled to prevent connection to a live
electrical outlet.

This product and its charger are Class II* appliances and
are designed for connection to a power supply matching
that detailed on the rating label and compatible with the

plug tted.

The fuse in the power supply for this product cannot be
replaced. Contact Draper Tools for replacement options
if the fuse in the supplied plug has blown.

If an extension lead is required, use an approved and

compatible lead rated for this appliance.

Follow all the instructions supplied with the extension

lead.

Important: Always follow the extension lead instructions
regarding maximum load while the cable is wound. If in
doubt, unwind the entire cable. A coiled extension lead

generates heat which could melt the lead and cause a

re.

*Double insulated: This product is double insulated and
does not require an earth connection to protect against
electric shock from accessible conductive parts in the
event of failure of the basic insulation.

4.5 Residual Risk

The safety instructions in this manual cannot account for
all possible conditions and situations that may occur.

Exercise common sense and caution when using this

product and protect against any additional conceivable
risks.

– 7 –

5. Identication and Unpacking

5.1 Product Overview

(4)

(13)

(1)

(18)

(9)

(19)

(13)

(15)

(14)

(11)

(5)

(only supplied with 03359)

(10)

(22)

(3)

(8)

(12)

(16)

(1) Air vent valve
(2) Battery charge indicators
(3) Battery release button

(4) Bulk ller nipple

(5) Control panel
(6) Charge indicator button
(7) D20 battery pack (2.0Ah) (only supplied

with 03359)

(8) Grease tube
(9) Grease tube head
(10) Grips
(11) Hose

(2, 6)

(17)

(7)

(12) Hose cap
(13) Hose coupler
(14) Hose coupler holders
(15) LED worklight
(16) Plunger handle
(17) Plunger rod
(18) Safety valve
(19) Trigger switch

(20) Power indicator (red)
(21) Charging indicator (green)
(22) Power cable and plug

– 8 –

(20)

(21)

5. Identication and Unpacking

EN

5.2 What’s in the Box?

Carefully remove the product from the packaging and

examine it for any signs of damage that may have

occurred during shipment.

(A)

Before assembling the product, lay the contents out and
check them against the parts shown below. If any part is
damaged or missing, do not attempt to use the product.
Please contact the Draper Helpline; contact details can
be found at the back of this manual.

(D)

(E)

(B) (C)

(A) 1 x Grease gun
(B) 1 x 2.0Ah D20 battery pack (03359 only)
(C) 1 x D20 battery charger (03359 only)
(D) 1 x Canvas bag (03359 only)
(E) 1 x Strap (03359 only)

5.3 Packaging

Keep the product packaging for the duration of the
warranty period for reference should the product need to
be returned for repair.

Please visit drapertools.com for our full range of accessories and consumables.

WARNING! Keep packaging materials out of

reach of children. Dispose of packaging
correctly and responsibly and in accordance
with local regulations.

– 9 –

6. Preparing the Battery

Important: Read all the health and safety instructions
listed in this manual before attempting to use the
product. DO NOT make any adjustments to the product
while the trigger switch is depressed.

6.1 Charging the Battery

CAUTION! ALWAYS ensure that the output

voltage of the charger matches the voltage of
the battery pack before use. Ensure that both
the battery pack and charger are not damaged
in any way. NEVER charge or use a damaged
battery or charger; contact Draper Tools for
support.

Important: Stock No.03359 is supplied with the

appropriate battery and charger. DO NOT use any other
charger to charger batteries for use with this product.

Similarly, for the ‘bare’ version of this product (Stock

No.18097) ONLY use the appropriate batteries and
chargers from the Draper Tools D20 range.

Important: This battery is supplied without charge and
MUST be charged for at least 90 minutes before rst use.

5. When charging is complete, the charging indicator
stays illuminated and the power indicator goes out.

6. To remove the battery pack from the charger, press
the battery release button (3) and slide the battery
away.

CAUTION! The battery and charger may be hot

after extended periods of charging. Disconnect
the power supply and allow the battery and
charger to cool before attempting to remove the
battery. Allow at least 15 minutes before reusing
the battery charger.

If the power indicator begins to ash during charging,

there may be a problem with the battery. Remove the
battery and check for obstructions and debris around the
charging contacts. If the problem is not resolved, stop
charging the battery immediately and contact Draper
Tools for support.

(2)

(20)

(21)

1 Fig.

1. Remove the battery from the tool; see 7.2 Inserting
and Removing the Battery.

2. Connect the charger power cable to a power supply.
The red power indicator (20) illuminates when the
charger is powered.

3. Slide the battery into the charger until it clicks.

The green charging indicator (21) ashes to indicate

that the battery is charging.

4. The current charge level of the battery pack is shown
by the battery charge indicators (2) on the front of the
battery base; a greater number of illuminated LEDs
indicates a greater level of charge.

– 10 –

6. Preparing the Battery

EN

6.2 Inserting and Removing the Battery

Important: ONLY use this tool with batteries and
chargers from the Draper Tools D20 range. Read all the
safety and operation instructions provided with these
parts before use.

Important: ALWAYS ensure that the trigger switch is
NOT depressed when inserting or removing the battery.

• To install a battery pack (B), slide the contacts into the

base of the grease gun until it clicks into place.
Important: DO NOT force the battery, and ensure it is

rmly secured before use.

• To remove a battery pack, press and hold the battery

release button (3) and slide the battery away from the
tool.

(3)

2 Fig.

To view the battery charge on the battery itself, press the
charge indicator button (6) at any time.

(6)

3 Fig.

– 11 –

7. Loading the Grease Gun

The grease gun can be loaded using several methods to
best suit the resources available.

Important: ALWAYS ensure that the air vent valve (1) is
tightened before loading the grease gun, regardless of
method.

CAUTION! The grease gun may be loaded with

lubricants rated to NLGI numbers 2 or 3 ONLY.
DO NOT load water, adhesives or corrosive
liquids into the grease tube.

7.1 Attaching the Hose and Coupler

The hose and coupler are installed before shipment.

The hose (11) should be attached to the hose connection
(23) on the top of the tool body and tightly secured using
a spanner or other tool.

(23)

7.2 Installing and Removing a Grease
Cartridge

CAUTION! NEVER install crushed or notched

cartridges into the grease tube.

To install a cartridge:

1. Unscrew and remove the grease tube (8) from the
grease tube head (9).

(9)

(8)

5 Fig.

2. Pull the plunger handle (16) outward until it is fully

extended and latch the plunger rod locking groove

(24) into the plunger lock slot (25).

4 Fig.

If it has been removed, rmly attach the hose coupler

(13) to the other end of the hose, leaving the hose cap in
place until the tool is ready for use.

– 12 –

(25)

(24)

6 Fig.

(17)

7. Loading the Grease Gun

EN

3. Remove the plastic cap from the cartridge and twist
the open end into the grease tube.
Important: DO NOT dispose of the cartridge caps
until the cartridge is empty in case it must be stored
in a partially used state.

7 Fig.

4. Remove the ring-pull seal from the other end of the
cartridge and screw the grease tube tightly back into
the grease tube head.

6. Slide the rod all the way into the grease tube.

9 Fig.

7. Reset the control panel display; see 10.3 Monitoring

Grease Flow.

To remove a cartridge:

1. Loosen the grease tube by one turn and pull the

plunger handle until it is fully extended.

2. Unscrew the grease tube from the grease tube head
and pull the cartridge out of the open end of the tube.

Grease cartridges with a smaller thread can screw
directly into the grease tube head.

Dispose of old cartridges responsibly and in accordance
with local regulations.

8 Fig.

5. Prime the grease gun; see 8.5 Priming the Grease

Gun and Expelling Air Pockets.

7.3 Filling the Grease Gun From a Bulk

Container

Important: This method of loading is particularly
susceptible to contamination of the lubricant and grease

tube. Take extra care to maintain a clean environment

and prevent contamination when loading in this way.

1. Unscrew and remove the grease tube (8) from the
grease tube head (9).

(9)

(8)

Fig.

– 13 –

10 

7. Loading the Grease Gun

2. Ensure that the open end of the grease tube is free
from any dust or debris, and push the plunger handle
inwards as far as possible.

11 Fig.

3. Ensure that the open end of the grease tube is free
from any dust or debris, and push the plunger handle
inwards as far as possible.

4. Fully insert the open end of the grease tube into the
lubricant.

5. Slowly pull the plunger handle outwards until it is
fully drawn, ensuring that the end of the tube is
completely covered at all times.
Important: If a break in the suction occurs at any
time during loading, empty the tube into the
container and begin loading again.

(25)

(24)

(17)

8. Prime the grease gun; see 8.5 Priming the Grease

Gun and Expelling Air Pockets.

9. Slide the rod all the way into the grease tube.

10. Reset the control panel display; see 10.3 Using the

Control Panel.

7.4 Filling the Grease Gun Using a Filler
Pump

Important: A ller pump (not supplied) must be tted to

the bulk container in order to use this method to load the
grease gun.

1. Push the handle inwards as far as possible.

2. Insert the bulk ller nipple into the ller pump socket.

3. Operate the bulk ller until the plunger rod locking
groove (24) aligns with the locking slot (25).

CAUTION!

DO NOT overll the grease tube.

4. Release the plunger rod from the locking slot and
slide the rod all the way into the grease tube.

5. Reset the control panel display; see 10.3 Monitoring

Grease Flow.

7.5 Priming the Grease Gun and Expelling

Air Pockets

Important: The grease gun must be primed every time
the grease gun is loaded in order to purge any air pockets
from the grease tube. The battery pack must be installed
in order to fully prime the tool.

This process can be used to prime the tool after loading

and to expel air pockets that may form during use.

1. Load the grease gun using the chosen method and

ensure that the plunger rod (17) is fully extended and

locked into place.

12 Fig.

6. When the plunger rod (17) is fully extended, latch the
groove (24) into the plunger lock slot (25) and wipe

away any excess grease from the open end of the

tube.

7. Screw the grease tube tightly back into the grease

tube head and clean any excess grease from the
grease tube exterior.

– 14 –

7. Loading the Grease Gun

EN

2. Loosen the air vent valve (1) by a couple of turns.

(1)

13 Fig.

3. Release the plunger rod from the lock slot (25) and

apply pressure to the handle until grease is expelled

from the opening.

4. If grease is not expelled, tighten the air vent valve and
repeat this process several times.
Important: If, after several attempts, grease is not

expelled from the valve, remove the grease tube,

manually pack the inside of the tube head (9) with
grease and then try again.

5. Tighten the air vent valve securely and squeeze the

trigger switch (19) until grease is expelled from the

hose.

Air pockets may be created during operation and cause
the tool to lose pressure. The priming process can also be
completed by loosening the grease tube by one full turn
instead of opening the air vent valve and following the
same procedure.

Important: Before use, read and understand all the
safety instructions listed in this manual. ALWAYS ensure
that the grease gun is primed before operation.

– 15 –

8. Operating Instructions

8.1 Operation

1. Insert a suitable battery pack (see 7.2 Inserting and
Removing the Battery).

14 Fig.

2. Set the output mode as required (see 10.1 Output
Selection).

3. Remove the hose cap (12) and attach the hose
coupler (13) to an appropriate grease tting.

Important: Ensure that the coupler ts snugly around
the grease tting and hold it in place to prevent

disconnection

(19)

16 Fig.

5. Remove the hose coupler from the grease tting.
Important: DO NOT pull on the hose to disconnect
the coupler.

8.2 The Strap

The grease gun can be used with the strap supplied for

hands-free transportation during use. Attach the strap

clips to the top and bottom loops of the grease bun body.

(13)

15 Fig.

4. Squeeze the trigger switch (19) to dispense the
lubricant.

17 Fig.

8.3 The Safety Valve

The safety valve (18) is preset at 10,000psi (±1,000psi)
before shipment. If this pressure level is reached, the
grease gun will not dispense grease.

If this occurs, clean around the safety valve and check for
blockages and debris in the grease tube (8), grease tube
head (9) and hose (11) and ensure that the target bearing
is not clogged. Blockages within the grease gun can also
be cleared by fully loosening the air vent valve (1) and
using a brush to clean inside the opening.

Important: DO NOT adjust this valve under any
circumstances. Doing so will not improve the grease gun
performance, will invalidate your warranty and may lead
to injury.

– 16 –

9. The Control Panel

EN

The LCD display illuminates automatically when the trigger switch is depressed and switches o after 20 seconds of

inactivity. The tool battery level is displayed at the top of the display.

(26)

26. LCD display

27. Battery level

28. High output mode

29. Low output mode

30. Remaining grease level

31. Grease output reading

32. Grease output units

33. Button A

34. Button B

(27)

(29)

(30)

(31)

(33)

(28)

(32)

(34)

9.1 Output Selection

The grease gun can be programmed to operate in either
low or high output mode.

To switch between output modes, press and release
button B (34). The active mode is shown on the LCD

display (28) (29).

9.2 LED Worklight

(15)

(33)

19 Fig.

The grease gun is tted with an LED worklight (15) that
can be switched on and o as required.

To switch on the worklight, press and release button A

(33). Press the button again to switch o the light.

9.3 Monitoring Grease Flow

The LCD display indicates how much lubricant has been
dispensed since the reading was last reset. This value can
be displayed in either grams (g) or ounces (oz).

To switch between measurement units, press and hold
button A (33) for up to ten seconds. To reset the reading,
press and hold button B (34) for up to ten seconds.

An approximate indication of the remaining lubricant is
also displayed. When no more grease is available in the

tube, the LCD display enters warning mode; see 10.4
LCD Warning Mode and Safety Cut-Outs.

9.4 LCD Warning Mode and Safety Cut­Outs

The grease gun will automatically detect the following
issues:

• The tool is drawing more than 40A of current from the
battery.

• An air pocket in the grease tube is preventing the tool
from functioning.

When these issues occur, the LCD display ashes red and

the motor stops automatically. Check the hose, grease

tube and grease tube head for blockages and expel any

air pockets that have accumulated.

– 17 –

10. Maintenance and Troubleshooting

Important: Read all the health and safety information
before attempting to maintain or repair this product.
ALWAY S remove the battery before performing any
maintenance.

10.1 General Maintenance

• Clean the tool thoroughly after each use and before

storing it for extended periods.

− Wipe away as much grease as possible from the
tool exterior using a dry cloth.

 − Remove the grease tube and clear any residual

grease from the grease tube head.

− DO NOT use solvents or aggressive chemicals to
clean the tool body as these substances may
damage plastic parts.

− Penetrating oils can be injected into the tool head
to help remove trapped grease within the
mechanism.

• Keep the grease tube, grease tube head and hose
assembly clean and free from debris.

• ALWAY S empty or unload the tool before storing it for
longer periods as lubricants may separate and
damage the internal workings of the tool.

• ALWAY S remove the battery pack from the tool when
it is not in use.

10.2 Storing the Grease Gun

• Clean the tool and hose assembly thoroughly before
storing it for extended periods.

• Remove the battery pack and empty any lubricants

before storing the products.

• Store any open grease cartridges separately with both
ends covered.
Important: Take care not to allow dust or debris to
contaminate an open cartridge. DO NOT return

bulk-loaded grease to its original container once it

has been loaded.

• Store the product in a clean and dry location, away
from direct sunlight and out of reach of children.

Important: Prolonged exposure to sunlight or warm

temperatures may cause residual lubricants to
separate and damage the electrical components of
the tool.

• When stored for extended periods, charge the battery

periodically to maintain its health.

10.3 Battery Care

• Avoid allowing the battery pack to become completely

exhausted before recharging.

 − When the tool power becomes noticeably weaker,

stop using the tool and recharge the battery pack.
Important: Continuing to use the tool with a low
charge may permanently damage the battery.

• Avoid charging the battery at high temperatures and
allow it to cool after use before recharging.

− Charging a battery while it is warm may damage
its internal components and reduce its operational
lifespan.

− The battery pack should only be used or charged
when its temperature is between 5 and 30°C.

• If neither of the charger indicators (20) (21)

illuminates when the charger is connected to an
active power supply and a battery is connected,
disconnect the charger IMMEDIATELY and have it
replaced or repaired.

– 18 –

10. Maintenance and Troubleshooting

EN

10.4 Troubleshooting

Problem Possible Cause Remedy

The motor does
not start when
the trigger is
depressed.

The grease gun

does not expel

grease when the
trigger switch is
depressed.

The grease gun
continues to fail
even after
priming.

The battery will
not charge or
cannot hold its
charge.

The battery is not charged or is not
attached.

The motor connection has developed
a fault.

The loaded lubricant is exhausted. Reload the grease tube using the desired method

The tool has not been primed or an air
pocket has accumulated.

Air is trapped in multiple places in the
mechanism, or the plunger follower is
binding inside the grease tube.

The lubricant has separated and is no
longer usable

The power supply to the charger is
inactive or faulty.

The battery or charger has developed
a fault.

Charge and attach the battery (see 7.1 and 7.2).

Contact Draper Tools for repair and replacement
options.

(see 8).

Prime the tool to expel any collected air (see 8.5).

Empty and thoroughly clean the tool to ensure all
contaminants and air pockets have been purged.
Then reload and retry.

Empty and clean the tool IMMEDIATELY to prevent
any oil from accessing the electric controls.

Check the charger power connection.

Contact Draper Tools for replacement and repair
options.

– 19 –

11. Warranty

Draper power tools have been carefully tested & inspected and are guaranteed to be free from defective materials or
workmanship.

For details of warranty and terms and conditions please visit the Draper Tools website at

www.drapertools.com/warranty

– 20 –

12. Spares, Returns and Disposal

EN

For spare parts, servicing, and repair and replacement
options, please contact the Draper Tools Product
Helpline for details of your nearest authorised agent.

Draper Tools will endeavour to hold any spare parts, if
applicable, for seven years from the date that it sells the

nal matching stock item.

Any servicing or repairs carried out by unauthorised
personnel or installation of spare parts not supplied by
Draper Tools will invalidate your warranty.

Important: For safety, ALWAYS drain and clean the
product of any grease or other substances before
returning it to Draper Tools or its authorised agent. Store
these materials in suitable containers and dispose of
them in accordance with local regulations. Draper Tools
and its agents cannot be responsible for the disposal of
these substances.

At the end of its working life, dispose of the product
responsibly and in line with local regulations. Recycle
where possible.

• DO NOT dispose of this product with domestic waste;
most local authorities provide appropriate recycling
facilities.

• DO NOT burn or mutilate batteries; this may release

toxic or corrosive substances.

• Dispose of lubricants separately and in accordance

with local regulations; DO NOT abandon it in the
environment.

– 21 –

13. Explanation of Symbols

10,000

max

psi

100/

170gsm

450g
Bulk

400g

Lo

Hi

oz

g

Read the instruction manual

Warning!

Do not incinerate or throw onto re

Do not abandon in the environment

Wear suitable eye/face protection

Wear protective gloves

Keep out of the reach of children

Class II construction
(Double insulated)

Max. output pressure

Max. ow rates

Lubricant load capacities

Battery level indicator

High/low output mode

Output in g/oz

WEEE –

Waste Electrical & Electronic Equipment

Do not dispose of Waste Electrical & Electronic Equipment

in with domestic rubbish

European conformity

T3.15A

Lithium-ion product

UK Conformity Assessed

Fuse-protected device

For indoor use only;

do not expose to rain

Polarity indication

– 22 –

Notes

EN

– 23 –

Contact Details

Draper Tools
Draper Tools Limited
Hursley Road

Chandler’s Ford

Eastleigh
Hampshire
SO53 1YF

UK

Website: drapertools.com
Email: [email protected]

Product Helpline: [phone]
Telephone Sales Desk: [phone]
General Enquiries: [phone]
General Fax: [phone]

Please contact the Draper Tools Product Helpline for repair and servicing enquiries.

Delta International

Delta International BV
Oude Graaf 8
6002 NL

Weert

Netherlands

© Published by Draper Tools Limited