Draper D13/5A Instructions Manual

5 SPEED

BENCH DRILL PRESS

■ MODEL No.D13/5A ■ STOCK No. 33662

09/2001

• INSTRUCTIONS •

IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY TO

ENSURE THE SAFE AND EFFECTIVE USE OF THIS TOOL.

GENERAL INFORMATION

This manual has been compiled by Draper Tools and is an integrated part of the power tool equipment, which should be kept with the machine.
This manual describes the purpose for which this tool has been designed and contains all the necessary information to ensure its correct and

safe use. We recommend that this manual is read before any operation of the machine, before performing any kind of adjustment to the
machine, and prior to any maintenance tasks. By following all the general safety instructions contained in this manual, it will ensure both
machine and operator safety, together with longer life of the tool itself.

All photographs and drawings in this manual are supplied by Draper Tools to help illustrate the operation of the machine.
Whilst every effort has been made to ensure accuracy of information contained in this manual, the Draper Tool policy of continuous

improvement determines the right to make modifications without prior warning.

We
Draper Tools Ltd. Hursley Road, Chandlers Ford, Eastleigh, Hampshire. SO53 1YF. England.

Declare under our sole responsibility that the product:

Stock No.:- 33662

Part No:- D13/5A

Description:- Bench Drill

To which this declaration relates is in conformity with the following directive(s) 73/23 EEC & 89/366/EEC

With reference to: BS EN 61029 : 1996

JOHN DRAPER
Managing Director 31/05/99

DECLARATION OF CONFORMITY

CONTENTS:

Specification/Guarantee ....................................................................................................................... 3

Unpacking/Checking Contents............................................................................................................. 4

Power Supply ........................................................................................................................................ 5

General Safety Instructions for Power Tools ......................................................................................... 6

Additional Safety Rules for Drill Presses ............................................................................................... 7

Know Your Bench Drill........................................................................................................................... 8

Assembly ........................................................................................................................................ 9-12

Speed/Belt Changing.......................................................................................................................... 13

Table Adjustment................................................................................................................................ 14

Spindle Return Spring Adjustment ...................................................................................................... 15

Depth Setting ................................................................................................................................. 15-16

Operation............................................................................................................................................ 16

Troubleshooting................................................................................................................................. 17

Optional Accessories .......................................................................................................................... 18

BENCH DRILL PRESS

■ PART No.D13/5A. ■ STOCK No.33662.

- 2 -

Page Nos.

Draper machine tools have been carefully tested and inspected before shipment and are guaranteed to be
free from defective materials and workmanship for a period of 12 months from the date of purchase except
where tools are hired out when the guarantee period is ninety days from the date of purchase.

Should the machine develop any fault, please return the complete tool to your nearest authorized warranty
repair agent or contact Draper Tools Limited, Chandler's Ford, Eastleigh, Hampshire, SO53 1YF. England.

Telephone: [phone].

If upon inspection it is found that the fault occurring is due from defective materials or workmanship,
repairs will be carried out free of charge. This guarantee does not apply to normal wear and tear, nor does
it cover any damage caused by misuse, careless or unsafe handling, alterations, accident, or repairs
attempted or made by any personnel other than the authorized Draper warranty repair agent.

This guarantee applies in lieu of any other guarantee expressed or implied and variations of its terms are
not authorized.

Your Draper guarantee is not effective unless you can produce upon request a dated receipt or invoice to
verify your proof of purchase within the 12 month period.

Please note that this guarantee is an additional benefit and does not affect your statutory rights.

Draper Tools Limited

Whilst every effort has been made to ensure accuracy of information given in this manual is correct at the
time of going to print, the Draper Tools policy of continuous improvement determines the right to change
specification without notice.

MODEL No.................................................................................................................................. D13/5A

STOCK No...................................................................................................................................... 33662

DRILLING CAPACITY............................................................................................................. 13mm (¹⁄₂")

CHUCK CAPACITY ................................................................................................................ 13mm (¹⁄₂")

SPEEDS (RPM) ..................................................................................................................... 5 (550-2500)

SPINDLE TRAVEL.................................................................................................................... 50mm (2")

SWING.................................................................................................................................. 208mm (8")

MOTOR ......................................................................................................................................... 180W.

VOLTAGE..............................................................................................................................230V./50Hz.

TABLE SIZE ............................................................................................................. 160mm x 160mm sq.

HEIGHT............................................................................................................................ 580mm (22³⁄₄")

NETT WEIGHT ................................................................................................................................ 21kg

The typical sound level of this tool is less than 70db(A).

GUARANTEE

SPECIFICATION

- 3 -

UNPACKING AND CHECKING CONTENTS

- 4 -

Carefully unpack the bench drill and all the loose items from the carton. Fig.1. illustrates the bench drill
and all the loose items packed in the carton. NOTE: some loose parts are packed inside the pulley cover.

Now, referring to Fig.1. carefully check that all the parts are present.

Please contact the stockist where your purchase was made if you have any enquiries, eg. problems with
assembly, apparent missing/damaged parts, help with accessories available or technical advise, or alter­natively call the Draper Helpline on: [phone].

Fig.1.

NOTE: The chuck guard is packed inside the pulley cover for safe transit. Do not operate the machine
until chuck guard is removed and assembly instructions completed.

POWER SUPPLY

CONNECTING YOUR MACHINE TO THE POWER SUPPLY:

To eliminate the possibility of an electric shock your machine has been fitted with a BS approved, non
rewireable moulded plug and cable which incorporates a fuse, the value of which is indicated on the pin
face of the plug. Should the fuse need to be replaced an approved BS1362 fuse must be used of the
same rating, marked thus . The fuse cover is detachable, never use the plug with the cover omitted. If
a replacement fuse cover is required, ensure it is of the same colour as that visible on the pin face of the
plug (i.e. red). Fuse covers are available from your Draper Tools stockist.
If the fitted plug is not suitable, it should be cut off and destroyed. *The end of the cable should now be
suitably prepared and the correct type of plug fitted. See below.

*WARNING:

A plug with bare flexible wires exposed is hazardous if engaged in a live power socket outlet.

WARNING: THIS APPLIANCE MUST BE EARTHED.

Green and Yellow - Earth, Blue - Neutral, Brown - Live.
As these colours may not correspond with the coloured markings identifying the terminals in your plug,
proceed as follows.:
The wire which is coloured green and yellow must be connected to the terminal in the plug which is
marked with the letter 'E' or by the earth symbol or coloured green or green and yellow.
The wire which is coloured blue must be connected to the terminal which is marked with the letter 'N' or
coloured black or blue.
The wire which is coloured brown must be connected to the terminal which is marked with the letter 'L' or
coloured red or brown.
N.B. Three phase machines must be connected by a qualified electrician.

EXTENSION LEAD CHART:
Extension lead sizes shown assure a voltage drop of not more than 5% at rated load of tool.

3 6 10 13

Extension cable length Wire Size mm

2

7.5m 0.75 0.75 1.0 1.25
15m 0.75 0.75 1.0 1.5

22.5m 0.75 0.75 1.0 1.5
30m 0.75 0.75 1.25 1.5
45m 0.75 1.25 1.5 2.5

Ampere rating

(on Name plate)

- 5 -

- 6 -

GENERAL SAFETY INSTRUCTIONS
FOR POWER TOOLS

1. KNOW YOUR POWER TOOL

Read and understand the owner's manual and labels affixed
to the tool. Learn its application and limitations as well as
the specific potential hazards peculiar to this tool.

2. KEEP WORK AREA CLEAN

Cluttered areas and benches invite accidents. Floors must
not be slippery due to oil or sawdust.

3. AVOID DANGEROUS ENVIRONMENTS

Do not use power tools in damp or wet locations, or expose
them to rain. Keep work area well lit. Provide adequate
space surrounding the work area. Do not use in
environments with a potentially explosive atmosphere.

4. KEEP CHILDREN AWAY

All visitors should be kept a safe distance from work area.

5. STORED TOOLS

When not being used, all tools should be stored in a dry,
locked cupboard or out of the reach of children.

6. WEAR PROPER CLOTHING

Do not wear loose clothing, neckties or jewellery (rings,
wristwatches) to catch in moving parts. NONSLIP footwear
is recommended. Wear protective hair covering to contain
long hair. Roll long sleeves above the elbow.

7. USE SAFETY GOGGLES (Head Protection)

Wear CE approved safety goggles at all times. Normal
spectacles only have impact resistant lenses, they are NOT
safety glasses. Also, use face or dust mask if application is
dusty and ear protectors (plugs or muffs) during extended
periods of operation.

8. NOISE LEVELS

Some types of machines may have high noise levels when
working. In such cases ear protection must be worn.

9. VIBRATION LEVELS

Hand held power tools produce different vibration levels.
You should always refer to the specifications and relevant
Health and Safety guide.

10. DUST EXTRACTION

If your tool is fitted with a dust extraction fitting, always
ensure that it is connected and being used with a dust
extractor. Vacuum cleaners can be used if suitable for the
material being extracted.

11. PROTECT YOURSELF FROM ELECTRIC SHOCK

When working with power tools, avoid contact with any
earthed items (e.g. pipes, radiators, hobs and
refrigerators, etc.). If you are using a power tool in extreme
conditions (e.g. high humidity or generating metal dust),
always use an RCD (residual current device) at the power
socket.

12. STAY ALERT

Always watch what you are doing and use common sense.
Do not operate a power tool when you are tired or under
the influence of alcohol or drugs.

13. WHEN WORKING OUT OF DOORS

Only use extension leads designed for that purpose.

14. ACCESS TO MAINS SOCKET

If a stationary machine is fitted with a moulded plug and
cable, the machine should not be positioned so that access
to the mains socket is restricted.

15. DISCONNECT POWER TO THE TOOL

When not in use, before servicing and when changing
accessories such as cutters, etc.

16. AVOID ACCIDENTAL STARTING

Make sure the switch is in the OFF position before plugging
the machine into the power supply.

17. NEVER LEAVE MACHINE RUNNING UNATTENDED

Turn power off. Do not leave machine until it comes to a
complete stop.

18. DO NOT ABUSE THE CORD

Never carry the tool by the power cable or pull it from
the socket. Keep the power cable away from heat, oil and
sharp edges.

19. NEVER STAND ON TOOL

Serious injury could occur if the tool is tipped or if the
cutting tool is accidentally contacted. Do not store
materials above or near the tool, so that it is necessary to
stand on the tool to reach them.

20. CHECK DAMAGED PARTS

Check for damage to parts, breakage of parts, mountings
and any other conditions that may affect its operation.
A guard or other part that is damaged should be properly
repaired or replaced.

21. KEEP GUARDS IN PLACE

And in working order.

22. MAINTAIN TOOLS WITH CARE

Keep tools sharp and clean for the best and safest
performance. Follow instructions for lubricating and
changing accessories. All extension cables must be
checked at regular intervals and replaced if damaged.
Always keep the hand grips on the tool clean, dry and free
of oil and grease.

23. USE RECOMMENDED ACCESSORIES

Consult the owners manual for recommended accessories.
Follow the instructions that accompany the accessories.
The use of improper accessories may cause hazards.

24. REMOVE ADJUSTING KEYS AND WRENCHES

Form a habit of checking to see that keys and adjusting
wrenches are removed from the tool before turning it on.

25. SECURE WORK

Use clamps or a vice to hold work. This frees both hands to
operate the tool.

26. DO NOT OVERREACH

Keep proper footing and balance at all times.

27. USE RIGHT TOOL

Do not force the tool or attachment to do a job for which it
was not designed.

28. DO NOT FORCE TOOL

It will do the job better and safer at the rate for which it
was designed.

29. DIRECTION OF FEED

Feed work into a blade or cutter against the direction of
rotation of the blade or cutter only.

30. WHEN DRILLING OR SCREWING INTO WALLS

Always make sure there is no danger of hitting any hidden
power cables, water or gas pipes in the wall.

WARNING

Please read the following instructions carefully, failure to do so could lead to serious personal injury.

IMPORTANT

Draper Tools Limited recommends that this machine should not be modified or used for any application other than that for which
it was designed. If you are unsure of its relative applications do not hesitate to contact us in writing and we will advise you.

IMPORTANT NOTE
Residual Risk. Although the safety instructions and operating manuals for our tools contain extensive instructions on safe

working with power tools, every power tool involves a certain residual risk which can not be completely excluded by safety
mechanisms. Power tools must therefore always be operated with caution !

ADDITIONAL SAFETY RULES FOR DRILL PRESSES

- 7 -

1. This drill press is intended for use only with
drill bits. The use of any other accessories may
be hazardous.

2. CHECK to see that the drill bit is securely
locked in the chuck.

3. CORRECT DRILLING SPEEDS
Important factors which determine the best
speed to use in any drill press operation are:
a) The smaller the drill the greater the

required r.p.m. (revolutions per minute)

b) In soft materials the speed should be

higher than for hard materials.

4. MAKE sure that the chuck key is removed
before turning on the power.

5. CHECK to see that the chuck is securely
fastened to the spindle.

6. CAUTION. When practical, use a vice or
clamps to secure workpiece to avoid work­piece rotating with the drill bit.

7. SECURE the tool to a workbench of floor. If
during operation there is any tendency for the
drill press to tip over, slide or walk on the
supporting surface, the drill base must be
secured to the supporting surface with
fasteners through the holes located in the drill
press base.

8. For your safety DO NOT wear gloves when
operating a drill press.

TABLE
COLUMN
BASE
ON/OFF SWITCH
DRIVE BELT/TENSION ADJUSTER
MOULDED PLUG AND CABLE

MOTOR
PULLEY COVER
MOTOR PULLEY
SPINDLE PULLEY
SPECIFICATION LABEL
DOWN FEED ASSEMBLY
CHUCK GUARD
CHUCK

KNOW YOUR BENCH DRILL

- 8 -

I

J

K

L

M

N

A

B

C

D

E

F

G

H

I

J

K

L

M

N

A

B

C

D

E

F

G

H

2. Secure the column to the base using the
three bolts as shown in Fig.2.

ASSEMBLY

- 9 -

A B

C

A B

C

Fig.2.

1. Locate the column base and three
mounting bolts (Fig.1.) from the loose parts.

Fig.1.

A

B

C

A

B

C

5. Carefully put the head assembly on
column and slide it into position. Align head
with table and base and tighten the two
hexagon head locking screws as shown in
Fig.5.

3. Assemble the table and table locking
handle Fig.3.

ASSEMBLY Cont'd

- 10 -

A

D

E

F

A

D

E

G

Fig.3.

Fig.4.

Fig.5.

4. Slide the table over the drill press column
and fasten in place by tightening table locking
handle as shown in Fig.4.

D

E

A

E

D

F

A

G

6. Screw the three downfeed handles into the
three holes located in the pinion shaft, as
shown in Fig.6.

ASSEMBLY Cont'd

- 11 -

Fig.6.

H

10. Now carefully slide the depth stop rod

Fig.10. through the hole in the head casting
and into the hole located in the chuck
guard. Now secure the depth setting rod by
tightening nut (Fig.9), as shown in Fig.11.

9. Remove nut Fig.9. from the depth stop.

7. From the loose parts locate the chuck guard

and depth setting rod . Loosen
screw . Fig.7.

R

Q

P

T

R

Q

O

P

Fig.7.

Fig.8.

Fig.9.

Fig.10.

Fig.11.

8. Now slide the chuck guard onto the collar as

shown in Fig.8. Secure by tightening screw .

H

Q

O

P

Q

R

P

T

R

ASSEMBLY Cont'd

- 12 -

Fig.12.

Fig.13.

11. Make sure the taper of the spindle Fig.12.

and the tapered hole in the chuck are clean.
Push the chuck up onto the spindle as
far as it will go.

12. Open the chuck jaws as wide as possible by

turning the chuck sleeve Fig.13., to make
sure that jaws do not protrude.

13. Hold chuck onto the taper of the spindle

and tap with soft faced hammer to the seat
chuck, as shown in Fig.13.

14. The drill press is supplied with the belt

installed. However the belt must be properly
tensioned before use by following the
instructions under SPEED/BELT CHANGING
on page 13 of this manual.

K

L

M

K

L

M

N

K

L

M

N

CHANGING SPEEDS AND ADJUSTING BELT
TENSION

1. Disconnect the drill press from the power
supply.

2. Remove the pulley cover locking screw
Fig.15. and open the pulley cover.

SPEED/BELT CHANGING

- 13 -

A

C

Fig.14.

Fig.16.

Fig.15.

SPINDLE SPEEDS

Five spindle speeds of 550-2500r.p.m. are
available with your drill press. The highest speed
is obtained when the belt is on the largest step of
the motor pulley and the smallest step of the
spindle pulley as shown in Fig.14.

3. Loosen locking knob Fig.16. While holding
the motor towards the front of the drill press
head, position the belt on the desired steps
of the motor and spindle pulleys, as shown in
Fig.16.

A

B

4. After the belt is positioned on the desired
steps of the motor and spindle pulleys, pivot
motor away from the drill press head until the
belt is properly tensioned and tighten tension
lock knob Fig.16. The belt should be just
tight enough to prevent slipping. Excessive
tension will reduce the life of the belt, pulleys
and bearings. Correct tension is obtained
when the belt can be flexed about 1" out of
line midway between the pulleys using light
finger pressure. Close pulley cover and secure
using locking screw Fig.15.

Fig.16A.

A

B

C

A

B

C

B

SPINDLE

MOTOR

FAST

SLOW

C

B

2. The table can be tilted right or left by

loosening the table locking bolt Fig.18.

4. A tilt scale guide Fig.20. is provided on the

table bracket casting to indicate the degree of
tilt. A cursor line is also provided on the
table to line up with the scale .

3. Tilt table to the desired angle and tighten bolt

Fig.19.

1. The table Fig.17. can be raised or lowered

on the drill press column by loosening the
table clamp handle Fig.17. Move the table
to the desired position on the column and
tighten table clamp handle .

TABLE ADJUSTMENT

A

E

A

B

E

F

G

Fig.17.

Fig.18.

Fig.19.

Fig.20.

B

- 14 -

A

G

B

B

E

F

- 15 -

ADJUSTING SPINDLE RETURN SPRING

For the purpose of automatically returning the
spindle upward after a hole has been drilled, a
spindle return spring is provided in the spring
housing Fig.21. This spring has been properly
adjusted at the factory and should not be
disturbed unless absolutely necessary. To adjust
the return spring, proceed as follows:

1. Disconnect the drill press from the power
supply.

2. Loosen the two nuts approximately ¹⁄₄".
Do not remove nuts from shaft Fig.21.

SPINDLE RETURN SPRING ADJUSTMENT

Fig.21.

Fig.22.

Fig.23.

DEPTH SETTING

A

B

A

B

C

D

3. While firmly holding spring housing Fig.22.,
pull out housing and rotate it until the boss
is engaged with the next notch in the housing.
Turn the housing anticlockwise to increase and
clockwise to decrease spring tension. Then
tighten the two nuts Fig.22. to hold the
housing in place.

IMPORTANT:

Nuts Fig.22. should not contact spring housing

when tight.

B

A

DRILLING HOLES TO DEPTH

Where holes are to be drilled to exactly the same
depth, the stop nuts on the threaded stop rod are
used as follows:

1. Mark the depth of the hole on the side of the
workpiece. Lower the spindle until the drill
bit is even with the mark, as shown in Fig.23.
Lower stop nut down to contact the depth
stop on the side of the head. Return the
spindle to the up position and tighten the
upper stop nut against the lower stop nut .

A

A

B

C

A

B

C

A

D

B

A

B

C

B

The following directions will give the inexperienced operator a start on common drill press operations.
Use scrap material for practice to get the feel of the machine before attempting regular work.

CORRECT DRILLING SPEEDS

Factors which determine the best speed to use in any drill press operations are:
Type of material being worked,
Size of hole,
Type of drill or other cutter,
Quality of cut desired.
The smaller the drill, the greater the required r.p.m. In soft materials the speed should be higher than for
hard materials.

DRILLING METAL

Use clamps to hold the workpiece when drilling in metal. The workpiece should never be held in the hand;
the drill may snatch the workpiece at any time, especially when breaking through. If the workpiece is
twisted out of the operator's hand, they may be injured.

The workpiece must be clamped firmly while drilling; any tilting, twisting or shifting results not only in a
rough hole, but also increases drill breakage. For flat work, lay the workpiece on a wooden base and
clamp it firmly down against the table to prevent it from moving. If the workpiece is of irregular shape and
cannot be laid flat on the table, it should be securely blocked and clamped using vee-blocks, clamps or a
machine vice.

DEPTH SETTING Cont'd

A

B

Fig.24.

2. All holes will then be drilled to the same
depth when the stop nuts contact the
depth stop as shown in Fig.24.

OPERATION

- 16 -

A

B

- 17 -

TROUBLE SHOOTING

WARNING:

FOR YOUR SAFETY ALWAYS TURN THE MAIN SWITCH ON THE

MACHINE"OFF" AND REMOVE THE PLUG FROM THE POWER SUPPLY

BEFORE CARRYING OUT ANY MAINTENANCE

OR TROUBLE SHOOTING.

TROUBLE PROBABLE CAUSE REMEDY

Noisy operation 1. Incorrect belt tension 1. Adjust tension

2. Dry spindle 2. Lubricate spindle with grease (ISO VG68)

3. Loose spindle pulley or 3. Tighten set screws in pulleys
motor pulley

Bit burns or smokes 1. Incorrect speed 1. Change speed

2. Swarf not coming out of hole 2. Retract bit frequently to clear swarf

3. Blunt bit 3. Sharpen or replace bit

4. Feeding too slow 4. Feed fast enough to allow drill to cut

5. Not lubricated 5. Lubricate bit

6. Bit running backwards 6. Check motor rotation

Excessive drill 1. Bent bit 1. Use a straight bit
run-out or wobble

2. Worn spindle bearings 2. Replace bearings

3. Bit not properly installed 3. Install bit centrally
in chuck

4. Chuck not properly 4. Refit chuck properly
installed

Drill binds in 1. Workpiece pinching bit 1. Support or clamp workpiece
workpiece or excessive feed pressure

2. Improper belt tension 2. Adjust tension

OPTIONAL ACCESSORIES

The following accessories are available from your
local Draper Power stockist:

DPV
DRILL PRESS VICES
Manufactured from cast iron with fully hardened
jaws. Carton packed.

Stock No. Jaw-mm Width Jaw-mm Opening

54634 75mm 80mm
54635 100mm 90mm
54636 120mm 118mm
54637 145mm 140mm

- 18 -

Drill Bit accesoiries are available in the Draper Catalogue.

- 19 -

NOTES

www.draper.co.uk
e-mail: [e-mail]

DRAPER TOOLS LIMITED,

Hursley Road, Chandler's Ford, Eastleigh, Hants. SO53 1YF. U.K.

Helpline: [phone].

Sales Desk: [phone].

General Enquiries: [phone].

Fax: [phone].

YOUR DRAPER STOCKIST

©Published by Draper Tools Ltd.

No part of this publication may be reproduced,

stored in a retrieval system or transmitted in any

form or by any means, electronic, mechanical
photocopying, recording or otherwise without

prior permission in writing from Draper Tools Ltd.