Draper BS190 Instructions Manual

TWO WHEEL

BANDSAW

• INSTRUCTIONS •

IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY TO

ENSURE THE SAFE AND EFFECTIVE USE OF THIS TOOL.

STOCK No.39271 PART No.BS190

10/2001

GENERAL INFORMATION

This manual has been compiled by Draper Tools and is an integrated part of the power tool equipment,and
should be kept with the machine.

This manual describes the purpose for which this tool has been designed and contains all the necessary
information to ensure its correct and safe use.We recommend that this manual is read before any operation of
the machine, before performing any kind of adjustment to the machine,and prior to any maintenance tasks. By
following all the general safety instructions contained in this manual, it will ensure both machine and operator
safety,together with longer life of the tool itself.

All photographs and drawings in this manual are supplied by Draper Tools to help illustrate the operation of the
machine.

Whilst every effort has been made to ensure accuracy of information contained in this manual,the Draper Tool
policy of continuous improvement determines the right to make modifications without prior warning.

TWO WHEEL
BANDSAW

■ STOCK No.39271 ■ PART No.BS190

CONTENTS:- Page Nos.

Specification/Guarantee .................................................................................................................... 3

Power Supply .................................................................................................................................... 4

Safety Warning................................................................................................................................... 5

Additional Safety Instructions for Bandsaws....................................................................................... 6

Glossary of Terms for Wood Working................................................................................................. 7

Unpacking and Checking Contents.................................................................................................... 8

Getting to Know Your Bandsaw ...........................................................................................................9-11

Tools Required for Assembly ............................................................................................................. 12

Assembly ...........................................................................................................................................12-15

Use of Accessories - Mitre Guide/Rip Fence ......................................................................................16

Tips on Using Your Bandsaw ............................................................................................................... 17

Maintenance....................................................................................................................................... 18

Optional Accessories ......................................................................................................................... 18

Troubleshooting................................................................................................................................. 19

- 2 -

DECLARATION OF CONFORMITY

We Draper Tools Ltd. Hursley Road, Chandler’s Ford, Eastleigh, Hampshire. SO53 1YF. England.

Declare under our sole responsibility that the product:

Part No. BS190. Stock No. 39271.

Description:- Bandsaw 190mm

Testing Authority:- SGS United Kingdom Ltd. Certificate No. MDC 204.1.

To which this declaration relates is in conformity with the following directive(s) 89/392/EEC, 91/368/EEC,

93/68/EEC & 89/336/EEC.

With reference to IEC1029-2-5 : 1993 & IEC1029-1 : 1990.

J.N. DRAPER

Managing Director

10/97

SPECIFICATION

Draper machine tools have been carefully tested and inspected before shipment and are guaranteed to
be free from defective materials and workmanship for a period of 12 months from the date of purchase
except where tools are hired out when the guarantee period is ninety days from the date of purchase.

Should the machine develop any fault, please return the complete tool to your nearest authorised
warranty repair agent or contact Draper Tools Limited,Chandler's Ford, Eastleigh, Hampshire, SO53 1YF.
England. Telephone: [phone].

If upon inspection it is found that the fault occurring is due to defective materials or workmanship, repairs
will be carried out free of charge.This guarantee does not apply to normal wear and tear, nor does it
cover any damage caused by misuse, careless or unsafe handling, alterations, accident, or repairs
attempted or made by any personnel other than the authorised Draper warranty repair agent.

This guarantee applies in lieu of any other guarantee expressed or implied and variations of its terms are
not authorised.

Your Draper guarantee is not effective unless you can produce upon request a dated receipt or invoice to
verify your proof of purchase within the 12 month period.

Please note that this guarantee is an additional benefit and does not affect your statutory rights.

Draper Tools Limited

- 3 -

The Draper Tools policy of continuous improvement determines the right to change specification
without notice.

Part No............................................................................................................................................... BS190.

Stock No..............................................................................................................................................39271.

Motor...........................................................................................................................................230V-50Hz.

Power ..................................................................................................................................................350 W.

Max. cutting height.............................................................................................................................90mm.

No load speed................................................................................................................................1450rpm.

Throat depth.....................................................................................................................................190mm.

Table size ..........................................................................................................................290mm x 290mm.

Blade length ...................................................................................................................................1425mm.

Table tilt...............................................................................................................................................0-45˚.

Nett weight.............................................................................................................................13.6kg. (30lb).

Gross weight .............................................................................................................................15kg. (33lb).

Sound pressure level .......................................................................................................................75dB(A).

Sound power level...........................................................................................................................83dB(A).

WEAR EAR AND EYE PROTECTION

This machine is designed for the cutting of wood or similar material.

GUARANTEE

CONNECTING YOUR MACHINE TO THE POWER SUPPLY: (230V ONLY)

To eliminate the possibility of an electric shock your machine has been fitted with a BS approved, non
rewirable moulded plug and cable which incorporates a fuse, the value of which is indicated on the pin
face of the plug. Should the fuse need to be replaced an approved BS1362 fuse must be used of the
same rating, marked thus . The fuse cover is detachable, never use the plug with the cover omitted. If
a replacement fuse cover is required,ensure it is of the same colour as that visible on the pin face of the
plug (i.e. red). Fuse covers are available from your Draper Tools stockist.
If the fitted plug is not suitable, it should be cut off and destroyed. *The end of the cable should now be
suitably prepared and the correct type of plug fitted. See below.

*WARNING:

A plug with bare flexible wires exposed is hazardous if engaged in a live power socket outlet.

WARNING:THIS APPLIANCE MUST BE EARTHED.

Green and Yellow - Earth, Blue - Neutral, Brown - Live.
As these colours may not correspond with the coloured markings identifying the terminals in your plug,
proceed as follows.:
The wire which is coloured green and yellow must be connected to the terminal in the plug which is
marked with the letter 'E' or by the earth symbol or coloured green or green and yellow.
The wire which is coloured blue must be connected to the terminal which is marked with the letter 'N' or
coloured black or blue.
The wire which is coloured brown must be connected to the terminal which is marked with the letter 'L' or
coloured red or brown.
N.B.Three phase machines must be connected by a qualified electrician.

EXTENSION LEAD CHART:
Extension lead sizes shown assure a voltage drop of not more than 5% at rated load of tool.

3 6 10 13

Extension cable length Wire Size mm

2

7.5m 0.75 0.75 1.0 1.25
15m 0.75 0.75 1.0 1.5

22.5m 0.75 0.75 1.0 1.5
30m 0.75 0.75 1.25 1.5
45m 0.75 1.25 1.5 2.5

Ampere rating

(on Name plate)

- 4 -

POWER SUPPLY

WIRING DIAGRAM

- 5 -

GENERAL SAFETY INSTRUCTIONS
FOR POWER TOOLS

1. KNOW YOUR POWER TOOL

Read and understand the owner's manual and labels affixed
to the tool. Learn its application and limitations as well as
the specific potential hazards peculiar to this tool.

2. KEEP WORK AREA CLEAN

Cluttered areas and benches invite accidents. Floors must
not be slippery due to oil or sawdust.

3. AVOID DANGEROUS ENVIRONMENTS

Do not use power tools in damp or wet locations,or expose
them to rain. Keep work area well lit.Provide adequate
space surrounding the work area. Do not use in
environments with a potentially explosive atmosphere.

4. KEEP CHILDREN AWAY

All visitors should be kept a safe distance from work area.

5. STORED TOOLS

When not being used, all tools should be stored in a dry,
locked cupboard or out of the reach of children.

6. WEAR PROPER CLOTHING

Do not wear loose clothing,neckties or jewellery (rings,
wristwatches) to catch in moving parts. NONSLIP footwear
is recommended.Wear protective hair covering to contain
long hair.Roll long sleeves above the elbow.

7. USE SAFETY GOGGLES (Head Protection)

Wear CE approved safety goggles at all times. Normal
spectacles only have impact resistant lenses, they are NOT
safety glasses. Also,use face or dust mask if application is
dusty and ear protectors (plugs or muffs) during extended
periods of operation.

8. NOISE LEVELS

Some types of machines may have high noise levels when
working.In such cases ear protection must be worn.

9. VIBRATION LEVELS

Hand held power tools produce different vibration levels.
You should always refer to the specifications and relevant
Health and Safety guide.

10. DUST EXTRACTION

If your tool is fitted with a dust extraction fitting,always
ensure that it is connected and being used with a dust
extractor.Vacuum cleaners can be used if suitable for the
material being extracted.

11. PROTECT YOURSELF FROM ELECTRIC SHOCK

When working with power tools, avoid contact with any
earthed items (e.g. pipes, radiators,hobs and refrigerators,
etc.). If you are using a power tool in extreme conditions
(e.g.high humidity or generating metal dust),always use an
RCD (residual current device) at the power socket.

12. STAY ALERT

Always watch what you are doing and use common sense.
Do not operate a power tool when you are tired or under
the influence of alcohol or drugs.

13. WHEN WORKING OUT OF DOORS

Only use extension leads designed for that purpose.

14. ACCESS TO MAINS SOCKET

If a stationary machine is fitted with a moulded plug and
cable, the machine should not be positioned so that access
to the mains socket is restricted.

15. DISCONNECT POWER TO THE TOOL

When not in use, before servicing and when changing
accessories such as cutters, etc.

16. AVOID ACCIDENTAL STARTING

Make sure the switch is in the OFF position before plugging
the machine into the power supply.

17. NEVER LEAVE MACHINE RUNNING UNATTENDED

Turn power off. Do not leave machine until it comes to a
complete stop.

18. DO NOT ABUSE THE CORD

Never carry the tool by the power cable or pull it from
the socket. Keep the power cable away from heat,oil and
sharp edges.

19. NEVER STAND ON TOOL

Serious injury could occur if the tool is tipped or if the
cutting tool is accidentally contacted. Do not store materials
above or near the tool,so that it is necessary to stand on the
tool to reach them.

20. CHECK DAMAGED PARTS

Check for damage to parts, breakage of parts, mountings
and any other conditions that may affect its operation.
A guard or other part that is damaged should be properly
repaired or replaced.

21. KEEP GUARDS IN PLACE

And in working order.

22. MAINTAIN TOOLS WITH CARE

Keep tools sharp and clean for the best and safest
performance. Follow instructions for lubricating and
changing accessories. All extension cables must be
checked at regular intervals and replaced if damaged.
Always keep the hand grips on the tool clean,dry and free
of oil and grease.

23. USE RECOMMENDED ACCESSORIES

Consult the owners manual for recommended accessories.
Follow the instructions that accompany the accessories.
The use of improper accessories may cause hazards.

24. REMOVE ADJUSTING KEYS AND WRENCHES

Form a habit of checking to see that keys and adjusting
wrenches are removed from the tool before turning it on.

25. SECURE WORK

Use clamps or a vice to hold work.This frees both hands to
operate the tool.

26. DO NOT OVERREACH

Keep proper footing and balance at all times.

27. USE RIGHT TOOL

Do not force the tool or attachment to do a job for which it
was not designed.

28. DO NOT FORCE TOOL

It will do the job better and safer at the rate for which it
was designed.

29. DIRECTION OF FEED

Feed work into a blade or cutter against the direction of
rotation of the blade or cutter only.

30. WHEN DRILLING OR SCREWING INTO WALLS

Always make sure there is no danger of hitting any hidden
power cables,water or gas pipes in the wall.

WARNING

Please read the following instructions carefully,failure to do so could lead to serious personal injury.

IMPORTANT

Draper Tools Limited recommends that this machine should not be modified or used for any application other than that for which it
was designed. If you are unsure of its relative applications do not hesitate to contact us in writing and we will advise you.

IMPORTANT NOTE
Residual Risk. Although the safety instructions and operating manuals for our tools contain extensive instructions on safe

working with power tools, every power tool involves a certain residual risk which can not be completely excluded by safety
mechanisms. Power tools must therefore always be operated with caution !

GENERAL SAFETY INSTRUCTIONS
FOR POWER TOOLS

1. KNOW YOUR POWER TOOL

Read and understand the owner's manual and labels affixed
to the tool. Learn its application and limitations as well as
the specific potential hazards peculiar to this tool.

2. KEEP WORK AREA CLEAN

Cluttered areas and benches invite accidents. Floors must
not be slippery due to oil or sawdust.

3. AVOID DANGEROUS ENVIRONMENTS

Do not use power tools in damp or wet locations,or expose
them to rain. Keep work area well lit.Provide adequate
space surrounding the work area. Do not use in
environments with a potentially explosive atmosphere.

4. KEEP CHILDREN AWAY

All visitors should be kept a safe distance from work area.

5. STORED TOOLS

When not being used, all tools should be stored in a dry,
locked cupboard or out of the reach of children.

6. WEAR PROPER CLOTHING

Do not wear loose clothing,neckties or jewellery (rings,
wristwatches) to catch in moving parts. NONSLIP footwear
is recommended.Wear protective hair covering to contain
long hair.Roll long sleeves above the elbow.

7. USE SAFETY GOGGLES (Head Protection)

Wear CE approved safety goggles at all times. Normal
spectacles only have impact resistant lenses, they are NOT
safety glasses. Also,use face or dust mask if application is
dusty and ear protectors (plugs or muffs) during extended
periods of operation.

8. NOISE LEVELS

Some types of machines may have high noise levels when
working.In such cases ear protection must be worn.

9. VIBRATION LEVELS

Hand held power tools produce different vibration levels.
You should always refer to the specifications and relevant
Health and Safety guide.

10. DUST EXTRACTION

If your tool is fitted with a dust extraction fitting,always
ensure that it is connected and being used with a dust
extractor.Vacuum cleaners can be used if suitable for the
material being extracted.

11. PROTECT YOURSELF FROM ELECTRIC SHOCK

When working with power tools, avoid contact with any
earthed items (e.g. pipes, radiators,hobs and refrigerators,
etc.). If you are using a power tool in extreme conditions
(e.g.high humidity or generating metal dust),always use an
RCD (residual current device) at the power socket.

12. STAY ALERT

Always watch what you are doing and use common sense.
Do not operate a power tool when you are tired or under
the influence of alcohol or drugs.

13. WHEN WORKING OUT OF DOORS

Only use extension leads designed for that purpose.

14. ACCESS TO MAINS SOCKET

If a stationary machine is fitted with a moulded plug and
cable, the machine should not be positioned so that access
to the mains socket is restricted.

15. DISCONNECT POWER TO THE TOOL

When not in use, before servicing and when changing
accessories such as cutters, etc.

16. AVOID ACCIDENTAL STARTING

Make sure the switch is in the OFF position before plugging
the machine into the power supply.

17. NEVER LEAVE MACHINE RUNNING UNATTENDED

Turn power off. Do not leave machine until it comes to a
complete stop.

18. DO NOT ABUSE THE CORD

Never carry the tool by the power cable or pull it from
the socket. Keep the power cable away from heat,oil and
sharp edges.

19. NEVER STAND ON TOOL

Serious injury could occur if the tool is tipped or if the
cutting tool is accidentally contacted. Do not store materials
above or near the tool,so that it is necessary to stand on the
tool to reach them.

20. CHECK DAMAGED PARTS

Check for damage to parts, breakage of parts, mountings
and any other conditions that may affect its operation.
A guard or other part that is damaged should be properly
repaired or replaced.

21. KEEP GUARDS IN PLACE

And in working order.

22. MAINTAIN TOOLS WITH CARE

Keep tools sharp and clean for the best and safest
performance. Follow instructions for lubricating and
changing accessories. All extension cables must be
checked at regular intervals and replaced if damaged.
Always keep the hand grips on the tool clean,dry and free
of oil and grease.

23. USE RECOMMENDED ACCESSORIES

Consult the owners manual for recommended accessories.
Follow the instructions that accompany the accessories.
The use of improper accessories may cause hazards.

24. REMOVE ADJUSTING KEYS AND WRENCHES

Form a habit of checking to see that keys and adjusting
wrenches are removed from the tool before turning it on.

25. SECURE WORK

Use clamps or a vice to hold work.This frees both hands to
operate the tool.

26. DO NOT OVERREACH

Keep proper footing and balance at all times.

27. USE RIGHT TOOL

Do not force the tool or attachment to do a job for which it
was not designed.

28. DO NOT FORCE TOOL

It will do the job better and safer at the rate for which it
was designed.

29. DIRECTION OF FEED

Feed work into a blade or cutter against the direction of
rotation of the blade or cutter only.

30. WHEN DRILLING OR SCREWING INTO WALLS

Always make sure there is no danger of hitting any hidden
power cables,water or gas pipes in the wall.

WARNING

Please read the following instructions carefully,failure to do so could lead to serious personal injury.

IMPORTANT

Draper Tools Limited recommends that this machine should not be modified or used for any application other than that for which it
was designed. If you are unsure of its relative applications do not hesitate to contact us in writing and we will advise you.

IMPORTANT NOTE
Residual Risk. Although the safety instructions and operating manuals for our tools contain extensive instructions on safe

working with power tools, every power tool involves a certain residual risk which can not be completely excluded by safety
mechanisms. Power tools must therefore always be operated with caution !

ADDITIONAL SAFETY RULES FOR BANDSAWS

1. Lower the blade guard to within approximately
3mm (

1

⁄8") above the material being cut.

2. Always keep hands and fingers away from the
saw blade,especially when coming to the end
of a cut.

3. Use a push stick or piece of scrap wood to do
the pushing and guiding when sawing small
pieces which require the fingers to be close to
the saw.

4. Switch the machine off and let the blade come
to a stop before removing scrap pieces from
the table.

6. Make all adjustments and set ups with the
power off and plug removed from the power
supply, such as tilting the table, adjusting the
saw blade guards and blade guides.

7. Disconnect the machine before adjusting the
blade tension and the blade tracking.

8. The cover housing must be in place and
securely fastened when performing any
operation.

9. Securely lock all adjustable parts so they
cannot loosen. This will prevent distraction
from the operation.

10. When sawing curves, make relief cuts to allow
removal of scrap material. This will help
prevent undue twisting or binding of the saw
blade.The relief cuts are made before starting
the curved saw cut.

11. Hold material firmly and feed into the blade at
a moderate speed.

12. Be sure to use the correct blade size and type
for the application.

13. Do not saw any material that does not have a
flat surface, unless a suitable support is used.

14. Permanently fix your bandsaw to a bench
before performing cutting operations. (See
‘Fastening to a Workbench’, page 12).

15. Use in a well ventilated area to minimise
airborne dust.

16. Before freeing any jammed material turn
switch off, disconnect from power supply and
wait for all moving parts to stop.

17. Before starting to cut, watch the saw while it
runs. If it makes an unfamiliar noise or vibrates
excessively, stop immediately. Turn the saw off
and disconnect from the power supply. Do not
attempt to use the saw until the problem has
been rectified.

18. Repair or servicing required on this product
should be made only by a qualified person.
When servicing use only identical
replacement parts.

19. Do not use saw bands which are damaged or
deformed.

20. Replace table insert when worn.

21. When cutting round timber use a suitable
device to prevent twisting of the workpiece.

22. When bevel cutting with the table inclined,
place the guide on the lower part of the table .

23. Connect bandsaws to a dust collecting device
when operating.

24. Do not operate the machine when the door or
guard protecting the band is not closed.

- 6 -

GLOSSARY OF TERMS FOR WOODWORKING

1. KERF
The material which is removed by the blade in a through cut or the slot produced by the blade in a
non-through or partial cut.

2. LEADING EDGE
The edge of the workpiece which is pushed into the blade first.

3. SAW BLADE PATH
The area of the workpiece directly in line with and moving towards the saw blade edge.

4. BLADE TOOTH SET
The distance that the teeth of the saw blade are bent (or set) outward from the side of the blade.

5. TRAILING EDGE
The workpiece edge last cut by the saw blade.

6. WORKPIECE
The item on which the cutting operation is being performed. The surfaces of the workpiece are
commonly referred to as faces,ends and edges.

7. RESIN
A sticky sap-based substance that has dried.

8. CROSS CUT
A cutting operation made across the grain of the wood.

9. BEVELLING
An angle cutting operation through the face of the workpiece.

10. MITERING
An angle cutting operation through the face of the workpiece.

11. COMPOUND CUTTING
A simultaneous bevel and mitre cutting operation.

- 7 -

UNPACKING AND CHECKING CONTENTS

WARNING

For your own safety, do not connect the plug to the power supply until all the assembly steps are
completed and you have read and understood the safety and operational instructions.

Carefully unpack the bandsaw and all the loose items from the carton. The photograph below, illustrates
the bandsaw and all the loose parts. Referring to Fig.1. Check that all the parts are present.

- 8 -

If any parts are missing or damaged please contact the stockist where your purchase was made or call the
Draper Helpline on [phone].

Fig.1.

GETTING TO KNOW YOUR BANDSAW

- 9 -

1. Blade guides.

2. Upper slide locking knob.

3. Work table locking knobs.

4. Bevel scale.

5. Bevel indicator.

6. Table bracket.

7. Tracking adjustment knob.

8. Table.

9. Tension adjustment knob.

10. Housing.

11. Blade guard.

12. Blade.

13. Feet.

14. No volt switch.

15. Sawdust extraction outlet.

16. Cover hinges.

17. Wrench holder.

1. BLADE GUIDES

Supports the blade and keeps it from twisting
during the cutting operation. They will require
adjustment when a blade is changed or replaced.

Fig.2.

✕✚✌

✕✛✌

✢✌

✕✔✌

✕✕✌

✕✖✌

✕✗✌

✕✘✌

✕✙✌

✖✌

✕✌

✛✌

✜✌

✚✌

✘✌

✙✌

✗✌

✕✌

Fig.2.

- 10 -

Fig.3.

Fig.4.

Fig.5.

Fig.6.

GETTING TO KNOW YOUR BANDSAW cont’d

2. UPPER SLIDE LOCK KNOB

The upper blade guide/guard assembly should
be adjusted so that it just clears the workpiece
whilst cutting. Always adjust the upper blade
guide assembly to suit the workpiece before
each operation, this is done by loosening the
upper slide lock knob, adjusting the height of
the guide and retightening. Fig.3.

3. WORKTABLE LOCK KNOBS

Loosening the knobs allows the worktable to be
tilted. The table can then be locked in the
required position by tightening the lock knobs.

Fig.4.

4. TILT (BEVEL) SCALE

A tilt scale is provided under the worktable as a
convenient reference for setting the approximate
table angle for bevel cutting.
NOTE:When greater accuracy is required, make
practice cuts and adjust the table as necessary.

Fig.5.

5. BLADE TENSION ADJUSTMENT KNOB

This knob controls the amount of blade tension.

Fig.6.

6. TRACKING ADJUSTMENT SET SCREW

Adjust this screw to centre the blade on the
wheels. Fig.7.

Fig.7.

- 11 -

Fig.8.

Fig.9.

Fig.10.

Fig.11.

Fig.12.

GETTING TO KNOW YOUR BANDSAW cont’d

7. SAWDUST EXTRACTION OUTLET

Draper Tools recommends the bandsaw is
connected to a dust extractor which will provide
fast and efficient removal of sawdust from your
machine. The dust extractor maybe used
continuously or intermittently depending upon
your requirements. Fig.8.

8. COVER HINGES

Allows the front cover to be opened allowing the
user to make adjustments to the bandsaw. Fig.9.
(With the power off and plug removed).

9. HEXAGON WRENCH HOLDER

A convenient storage point for the hexagon
wrenches that are used to adjust the blade guide
set screw, etc. Fig.10.

10. NO VOLT SWITCH

The Bandsaw is fitted with a no volt switch. In the
event of a power supply failure, the bandsaw will
have to be manually re-started. Fig.11.

To switch the bandsaw ‘ON’ push the button
marked ✤✌ see Fig.12.

To switch the bandsaw ‘OFF’ push the button
marked ✸✌ see Fig.13.

Fig.13.

✲✌

✸✌

Fig.17.

Fig.16.

- 12 -

Fig.14.

Fig.15.

TOOLS REQUIRED FOR ASSEMBLY

ASSEMBLY

INSTALLING THE TABLE:

1. Remove the bolt, washer and wing nut from the

table slot. Place the table ✪✌ Fig.14. onto the
bandsaw frame and making sure the blade
travels through the slot in the table.

2. Fasten the table to the frame using the tilting

lock knobs ✭✌ Fig.15.

3. Place the table insert ✮✌ on the table as shown

in Fig.16. and assemble the table alignment bolt
✯✌ washer and wing nut ✰✌ to the table. The
washer and wing nut should be positioned below
the table.

FASTENING TO WORK BENCH
(fixings not supplied)

Your bandsaw should be bolted to a solidly built
work bench. Mounting holes are provided in the
base of the machine. Large flat washers should be
used between the bolt heads and the base to fasten
more securely and to prevent any damage to the
bandsaw. Tighten snugly but do not overtighten.

ADJUSTING THE UPPER BLADE GUIDE
ASSEMBLY

The upper blade guide assembly ✱✌ Fig.17. should
always be set approximately 3mm (

1

⁄8") above or as
close as possible to the upper surface of the
workpiece being cut.

Your new bandsaw can be assembled and adjusted using a few hand tools including:
Engineers/Combination Square,
No.2 Cross Slot Screwdriver,
Medium Plain Slot Screwdriver,

✪✌

✭✌

✮✌

✯✌

✰✌

✱✌

- 13 -

ASSEMBLY cont’d

To adjust the height, loosen the upper slide lock
knob ✲✌ Fig.18. and slide the guide assembly into
position.When correctly positioned, re-tighten the
lock knob ✲✌.

INSTALLING A BLADE

NOTE: Turn the saw off and disconnect from the
power supply before removing or installing a blade.

1. Loosen the upper slide lock knob and position

the guide assembly approximately half way
between the table and the frame. Tighten the
lock knob.

2. Open the front cover ✳✌ Fig.19. of the bandsaw

by loosening the two lock knobs ✴✌ using a
plain slot screwdriver.

3 Loosen the two blade guard mounting screws ✵✌

Fig.20. and remove the blade guard ✶✌.

4. Now remove the table alignment screw ✯✌

washer and wing nut ✰✌ from the table.
(See Fig.16).

5 Slide the blade into the slot in the table ✷✌

Fig.21. ensuring that the teeth are facing
forwards and downwards towards the worktable.

6 Install the blade with the tension adjusting knob

in the compressing position.

7. Place the blade over both wheels, as shown in

Fig.21. Now centre the blade on the rubber
wheel tyres ✸✌.

IMPORTANT NOTE: Please refer to BLADE BRUSH on
page 18 “MAINTENANCE”.

Fig.18.

Fig.19.

Fig.20.

✲✌

✳✌

✴✌

✵✌

✶✌

✷✌

✸✌

Fig.21.

- 14 -

Fig.22.

ASSEMBLY cont’d

TENSIONING THE BLADE

Turn the blade tensioning knob ✹✌ Fig.22.
clockwise until the blade is tensioned. The blade
tension can be checked by pushing sideways on the
blade midway between the two wheels.When the
tension is correct the blade should move slightly
from side to side with firm finger pressure.

NOTE: Do not overtighten the blade. Too much
tension may cause blade breakage. Too little tension
may cause the blade to slip on the wheels.

Removing the blade is the reverse of the
aformentioned procedure.

TRACKING THE BLADE

NOTE: The blade tension must be correctly adjusted
before tracking the blade.

1. Slowly turn the upper wheel ✺✌ Fig.23.

clockwise by hand and watch the blade on the
tyre. If the blade does not stay central on the tyre
the tracking will have to be adjusted.

2. To adjust the tracking, turn the tracking

adjustment knob ✻✌ on the rear of the saw
behind the upper wheel. Fig.24.

3a. If the blade moves towards the rear cover (away

from the front of the saw) turn the adjustment
knob anticlockwise while turning the wheel
slowly by hand until the blade centres correctly
on the tyre.

3b. If the blade moves away from the rear cover

(towards the front cover) turn the adjustment
knob clockwise while turning the wheel slowly
by hand until the blade centres correctly on the
tyre.

4. Now check the position of the blade on the other

wheel tyre, the whole width of the blade should
be on the tyre. If it is not re-adjust the tracking
until the blade is on both tyres.

5. Before switching ‘ON’ rotate the upper wheel by

hand in a clockwise direction for a few turns.
Check that the blade stays in position on the
tyres. Re-adjust the tracking if necessary.

6. Position the blade guard and secure using the

two blade guard mounting screws, see Fig.25.

7. Close the front cover and tighten the two locking

knobs.

8. Re-fit the table alignment screw, washer and

wing nut to the table.

ADJUSTING THE BANDSAW TABLE 90˚ TO THE
BLADE

1. Loosen the upper slide lock knob and raise the

blade guide assembly. Tighten the upper slide
lock knob.

2. Now loosen the table tilt lock knobs ✭✌Fig. 15.

3. Place a small engineers/combination square on

the table beside the blade as shown in Fig.26.

4. Hold the edge of the table and carefully tilt the

table up or down until the top surface is at a 90˚
angle to the blade, tighten the table tilt lock
knobs.

Fig.23.

Fig.24.

Fig.25

Fig.26.

✹✌

✺✌

✻✌

- 15 -

ASSEMBLY cont’d

5. Using a hexagon wrench turn the 90˚ position

stop ✼✌ Fig.27. until the set screw just touches
the frame.

6. Re-check squareness of the blade to the table

and re-adjust as necessary.

7. Now set the table tilt scale pointer ✽✌ Fig.28.to

line up with the zero mark on the tilt scale.

ADJUSTING THE BLADE GUIDES AND BACK UP
BEARING

NOTE: The upper and lower blade guides and back
up bearings support the bandsaw blade during
cutting operations.The guides and bearings should
be checked and adjusted whenever a different blade
is fitted.

1. The upper back up bearing ✾✌ Fig.29. should be

adjusted first. Loosen the hexagon set screw ✿✌
located to the side of the bearing.

2. Adjust the back up bearing to within 1.5mm (

1

⁄32")
of the blade and tighten the hexagon set screw.
Now repeat this exercise for the lower blade
guide assembly.

NOTE: The back up bearing supports the back
edge of the blade during a cutting operation.The
blade should NOT be in contact with the
bearings when you stop cutting.

3. Next adjust the position of the upper blade guide

support ❀✌ Fig.30. Loosen set screw ❁✌ and
slide the blade guide support along until the
front edge of the blade guides are 1.5mm (

1

⁄32")
behind the gullet of the blade.Tighten the set
screw.

4. Repeat this exercise for the lower blade guide.
IMPORTANT: The blade will be damaged if the

blade teeth hit the blade guides whilst the
bandsaw is operating.Correct adjustment of the
upper and lower blade guards will prevent this
from happening.

Loosen the two hexagon screws ❂✌ Fig. 31. that lock
the upper blade guides ❃✌ and press both guides
gently against the sides of the blade. Do not pinch the
blade. Release the guides and rotate the upper wheel
slightly clockwise (moving the blade downwards
towards the table).

Check that one guide is not further away from the
blade than the other and tighten the hexagon screws
❂✌. Repeat this exercise for the lower blade guides.

Fig.27.

Fig.28.

Fig.29.

Fig.30.

Fig.31.

✼✌

✽✌

✾✌

✿✌

❂✌

❃✌

❀✌

❁✌

- 16 -

Fig.32.

USE OF ACCESSORIES

MITRE GUIDE

Most cross cut work, especially with small pieces of
material are more easily controlled with the use of
the mitre guide.The mitre guide is also used for
accurate mitre and compound cuts.The guide is
graduated to 45˚ for assistance in cutting both left
and right hand angles. Fig.32.

RIP FENCE

True straight line rip cutting is best done by guiding
the work against the rip fence.The fence can also be
used for cutting off exact widths. Fig.33.

WARNING: The supporting surface where the band
saw is mounted, should be examined carefully after
mounting to ensure that there is no movement during
use. If any tipping or walking is noted, secure the
workbench or supporting surface before operating
bandsaw.

MOUNTING BANDSAW TO WORKBENCH

If the bandsaw is to be used in a permanent location,
it should be fastened securely to a firm supporting
surface such as a workbench.

If mounting to a workbench,holes should be drilled
through the supporting surface of the workbench
using dimensions illustrated. Fig.34.

1.Each leg should be bolted down securely using

10mm diameter machine bolts, lockwashers and
10mm hex. nuts (not included). Bolt length should be
45mm plus the thickness of the bench top.

2.Locate and mark the holes where the bandsaw is to

be mounted.

3.Drill four 12mm diameter holes through the

workbench.

4.Place the bandsaw on the workbench aligning the

holes in the feet with the holes drilled in the
workbench.

5.Insert all four 10mm bolts and tighten.

NOTE: All bolts should be inserted from the top.
Install the washers and nuts from the underside of the
bench.

CLAMPING BANDSAW TO WORKBENCH

The bandsaw can be clamped to a workbench using
two (2) or more "C" clamps on base of unit.Fig.35.

Fig.33.

12mm DIAMETER

(4) HOLES

110mm

240mm

"C " Clamp

Workbench

"C " Clamp

Base

Fig.34.

Fig.35.

- 17 -

TIPS ON USING YOUR BANDSAW

For all cutting operations the upper blade
guard should be adjusted to just clear the
work being cut (approx. 3mm or

1

⁄8"). Not
only does this provide the best operator
safety, but it also brings the blade guides
closer to the work giving more accurate
results and easier control.

Use both hands to feed the workpiece into
the blade.The work must be held flat on
the table at all times to prevent binding of
the blade. Use a steady even pressure just
sufficient to keep the blade cutting at full
speed.

Always use a rip fence or mitre guide
where possible to eliminate any sideways
slip of the work.This is most important
when the table is tilted to an angle.

Always plan work ahead. The tradesmans’
rule is “measure twice, cut once”. It is best
to finish a cut in one continuous operation,
but frequently backtracking will be
necessary. Turn off the motor and allow the
blade to come to a complete stop before
backing the blade out of the cut.

Remember that the blade removes
material during the cut. This gap created
by the blade is called the kerf and must be
allowed for when cutting to exact sizes.
Plan your cut so that the kerf is to the scrap
side of the line you wish to cut. If
necessary, allow a little more for finish
sanding.

RIP SAWING

This term refers to the cutting of timber
with the grain rather than at a right angle
to the grain.You can rip wood freehand to
a previously drawn line,but best results
are obtained by using the rip fence. If the
table is level, set the rip fence to the left
hand side of the blade.This allows you to
use your right hand to hold the work firmly
against the fence. The width of cut
indicator on the front of the worktable
shows the distance between the blade and
the right hand edge of the timber.

When cutting a bevel rip, with the table
tilted at any angle up to 45˚, set the rip
fence to the right hand side of the blade if
the width of the workpiece allows it.

With the fence on the downhill side of the
table it will help support the work against
slip.The width of cut indicator shows the
distance between the blade and the rip
fence at the table surface.

CROSS CUTTING

This term refers to the cutting of timber at
right angles to the grain. This type of cut
can also be made freehand but the mitre
guide is used to ensure accurate results.
The mitre guide can be adjusted to a 45˚
angle to assist during mitre cuts, and with
compound mitre cuts.

Make sure the work is held firmly against
the table and against the face of the mitre
guide. Be careful to keep your fingers
away from the blade, particularly at the
end of the cut.

FREEHAND SAWING

The ease with which many different and
varied shapes can be cut is one of the
most important features of the bandsaw.
Select a blade suitable for cutting the
smallest radius in the work you have
planned.

When freehand cutting always feed the
work slowly so that the blade can follow
the line you wish to saw. Make sure not to
drag the work off line forcing the blade
sideways,or twisting it.

In many cases, it is helpful to rough cut
about 6mm away from the line in difficult
curves and corners. In the case of very
sharp curves which may be too tight for
the blade, make relief cuts onto the face of
the curve so that these scraps will fall as
the final radius is sawn.

- 18 -

MAINTENANCE

CHANGING TYRES

Eventually the rubber tyres on the bandsaw wheels will wear due to the constant contact
of the sharp teeth of the blade. Remove the blade, lift the edge of the tyre with a small
screwdriver and the tyre can be worked off the wheel easily. We recommend that the two
tyres be changed at the same time. (See Spare Parts Listing/Drawing). Refit blade

BLADE GUIDES

Blade guides should be inspected regularly for wear or chipping.When replacing guides
replace all guides at the same time,both upper and lower. (See Spare Parts
Listing/Drawing).

BEARINGS

All bearings used in the construction of your bandsaw and its motor are sealed and
lubricated for life.

CLEAN OUT

Accumulated dust and chips should be removed from inside the bandsaw frequently.
Remove the front cover and use a brush or vacuum cleaner. At the end of every work
session clean sawdust away from the motor vents.

BLADE BRUSH

Ensure that you check on a regular basis that the brush is in full contact with the bandsaw
blade and wheel.This will help to keep the tyres on the wheel clean and assist with the
quick and smooth run down of the bandsaw blade.

NOTE: Bandsaw blade should stop within 10 seconds of the machine being switched off as
per original set up.

OPTIONAL ACCESSORIES

The following accessories are available from your local Draper Stockist:

BANDSAW BLADES

PART No.BB1425

STOCK No. BLADE WIDTH No. OF TEETH APPLICATION
25760 6.4mm (

1

⁄4") 6 skip Wood/plastic

25761 9.6mm (

3

⁄

8") 6 skip Wood/plastic

25762 12.7mm (

1

⁄2") 6 skip Wood/plastic

25765 12.7mm (

1

⁄

2") 14 TPI Wood/plastic

- 19 -

TROUBLESHOOTING

WARNING

FOR YOUR OWN SAFETY, TURN SWITCH OFF

AND REMOVE PLUG FROM THE POWER SUPPLY

PROBLEM PROBABLE CAUSE REMEDY SUGGESTED

Blades Breaking 1. Wrong tension 1. Adjust blade tension

2. Over working blade 2. Reduce feed rate

3. Wrong blade application 3. Use narrow blades for cutting
tighter curves, wide blades for
more open curves and straight cuts.

4. Twisting blade 4. Avoid side pressure on blade

5. Incorrect blade setting 5. Check setting as per manual

Motor will not run 1. Defective cable,plug or fuse 1. Replace defective parts

2. Defective motor 2. Consult your service agent. Any
attempt to repair this motor may
be dangerous unless the repair
is carried out by a qualified
service agent.

Vibration 1. Increase mounting of saw 1. Refer to the mounting

NOTE: There will always be some instructions in this manual
vibration when the saw is running
due to the motor operation 2. Unsuitable mounting 2. The heavier your work bench is

surface the less vibration. A plywood

workbench is not as good as
solid timber.

3. Loose table 3. Tighten table locking knob

4. Loose motor mounting 4. Tighten mounting screws

Blade runout - 1. Blade guides not aligned 1. Check blade guide settings as per

manual

IMPORTANT

Please note all repairs/service should be carried out

by a qualified person.

DRAPER TOOLS HELPLINE:

[phone]

YOUR DRAPER STOCKIST

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e-mail: [e-mail]

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Helpline: [phone].

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