Draper ANGLE GRINDERS, 63129, 63130, PT5115, PT8115 Instructions Manual

ANGLE GRINDERS

■ STOCK No.63129 ■ PART No.PT5115

63130 PT8115

• INSTRUCTIONS •

IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY TO ENSURE THE

SAFE AND EFFECTIVE USE OF THIS TOOL.

GENERAL INFORMATION

This manual has been compiled by Draper Tools and is an integrated part of the power tool equipment, which should be
kept with the machine.

This manual describes the purpose for which this tool has been designed and contains all the necessary information to
ensure its correct and safe use.We recommend that this manual is read before any operation of the machine, before
performing any kind of adjustment to the machine, and prior to any maintenance tasks. By following all the general
safety instructions contained in this manual, it will ensure both machine and operator safety,together with longer life of
the tool itself.

All photographs and drawings in this manual are supplied by Draper Tools to help illustrate the operation of the
machine.

Whilst every effort has been made to ensure accuracy of information contained in this manual, the Draper Tool policy of
continuous improvement determines the right to make modifications without prior warning.

08/2000

- 1 -

ANGLE GRINDERS

■ STOCK No.63129 ■ PART No.PT5115

63130 PT8115

CONTENTS:

Page No.

Contents...........................................................................................................1

Declaration.......................................................................................................1

Specification.....................................................................................................2

Guarantee ........................................................................................................2

Power Supply ...................................................................................................3

Wiring Diagram ...............................................................................................3

General Safety..................................................................................................4

Getting to know your Angle Grinder................................................................5

Operation and Use........................................................................................6, 7

Maintenance and Replacement ........................................................................8

Optional Accessories .......................................................................................9

We
Draper Tools Ltd. Hursley Road, Chandler’s Ford, Eastleigh, Hampshire.
SO53 1YF. England.

Declare under our sole responsibility that the product:

Stock Nos:- 63129 & 63130.
Part No:- PT5115 & PT8115.
Description:- Angle Grinder.

To which this declaration relates is in conformity with the following directive(s)
73/23/EEC & 89/336/EEC.

With reference to: EN55014-1:1993+A1+A1, EN61000-3-2:1995+A1+A2,
EN61000-3-3:1995 & EN55014-2:1997.

JOHN DRAPER
Managing Director 07/2000

DECLARATION OF CONFORMITY

www.draper.co.uk
e-mail: [e-mail]

- 2 -

Whilst every effort has been made to ensure accuracy of information given in this manual is
correct at the time of going to print, the Draper Tools policy of continuous improvement
determines the right to change specification without notice.

Part No...............................................................PT5115 ........................................PT8115

Stock No ............................................................ 63129 ..........................................63130

Output..................................................................500W ..........................................860W

Input ............................................................230V/50Hz ..................................230V/50Hz

Diam. Disc ........................................................115mm ........................................115mm

Bore..................................................................22.2mm ......................................22.2mm

Spindle thread........................................................M14 ............................................M14

Speed (no load) ..........................................11,000rpm ..................................11,000rpm

Sound pressure level ..................................100.2dB(A) ....................................105dB(A)

Sound power level ........................................87.2dB(A) ....................................92.1dB(A)

Vibration level ..................................................2.5m/s

2

......................................2.5m/s

2

Weight..................................................................1.6kg ..........................................2.1kg

WEAR EAR PROTECTION AND GOGGLES

SPECIFICATION

GUARANTEE

Draper tools have been carefully tested and inspected before shipment and are guaranteed to
be free from defective materials and workmanship for a period of 12 months from the date of
purchase.

Should the machine develop any fault, please return the complete tool to your distributor or
contact Draper Tools Limited, Chandler’s Ford, Eastleigh, Hampshire, SO53 1YF England.

Telephone [phone].

If upon inspection it is found that the fault occurring is due to defective materials or
workmanship repairs will be carried out free of charge. This guarantee does not apply to
normal wear and tear, nor does it cover any damage caused by misuse, careless or unsafe
handling, alterations, accident, or repairs attempted or made by any personnel other than the
authorized Draper warranty repair agent.

This guarantee applies in lieu of any other guarantee expressed or implied and variations of
its terms are not authorised.

Your Draper guarantee is not effective unless you produce a dated receipt or invoice to verify
your proof of purchase within the 12 month period.

Please note that this guarantee is an additional benefit and does not affect your statutory
rights.

Draper Tools Limited.

Note: These tools are intended for domestic use only.

- 3 -

CONNECTING YOUR MACHINE TO THE POWER SUPPLY: (240V)

To eliminate the possibility of an electric shock your machine has been fitted with a BS
approved, non rewireable moulded plug and cable which incorporates a fuse, the value
of which is indicated on the pin face of the plug. Should the fuse need to be replaced an

approved BS1362 fuse must be used of the same rating, marked thus .

The fuse cover is detachable, never use the plug with the cover omitted. If a replacement
fuse cover is required, ensure it is of the same colour as that visible on the pin face of the
plug (i.e. red). Fuse covers are available from your Draper Tools stockist.
If the fitted plug is not suitable, it should be cut off and destroyed. *The end of the cable
should now be suitably prepared and the correct type of plug fitted. See below.

*WARNING:

A plug with bare flexible wires exposed is hazardous if engaged in a live power socket
outlet.

WARNING:THIS APPLIANCE IS DOUBLE INSULATED.

Blue – Neutral, Brown – Live.
As these colours may not correspond with the coloured markings identifying the
terminals in your plug, proceed as follows:
The wire which is coloured blue must be connected to the terminal which is marked with
the letter ‘N’ or coloured black or blue.
The wire which is coloured brown must be connected to the terminal which is marked
with the letter ‘L’ or coloured red or brown.

POWER SUPPLY

WIRING DIAGRAM

230V~

/M
1~

250V~
D22µƒ

Red

Blue

Blue

Red

230V~

/M
1~

250V~
D22µƒ

Capacitor

Red

Blue

Blue

Red

PT5115 PT8115

- 4 -

GENERAL SAFETY INSTRUCTIONS
FOR POWER TOOLS

1. KNOW YOUR POWER TOOL

Read and understand the owner's manual and labels
affixed to the tool. Learn its application and limitations as
well as the specific potential hazards peculiar to this tool.

2. KEEP WORK AREA CLEAN

Cluttered areas and benches invite accidents. Floors must
not be slippery due to oil or sawdust.

3. AVOID DANGEROUS ENVIRONMENTS

Do not use power tools in damp or wet locations, or
expose them to rain. Keep work area well lit. Provide
adequate space surrounding the work area. Do not use in
environments with a potentially explosive atmosphere.

4. KEEP CHILDREN AWAY

All visitors should be kept a safe distance from work area.

5. STORED TOOLS

When not being used, all tools should be stored in a dry,
locked cupboard or out of the reach of children.

6. WEAR PROPER CLOTHING

Do not wear loose clothing,neckties or jewellery (rings,
wristwatches) to catch in moving parts. NONSLIP footwear
is recommended.Wear protective hair covering to contain
long hair.Roll long sleeves above the elbow.

7. USE SAFETY GOGGLES (Head Protection)

Wear CE approved safety goggles at all times. Normal
spectacles only have impact resistant lenses, they are
NOT safety glasses. Also, use face or dust mask if
application is dusty and ear protectors (plugs or muffs)
during extended periods of operation.

8. NOISE LEVELS

Some types of machines may have high noise levels when
working. In such cases ear protection must be worn.

9. VIBRATION LEVELS

Hand held power tools produce different vibration levels.
You should always refer to the specifications and relevant
Health and Safety guide.

10. DUST EXTRACTION

If your tool is fitted with a dust extraction fitting, always
ensure that it is connected and being used with a dust
extractor. Vacuum cleaners can be used if suitable for the
material being extracted.

11. PROTECT YOURSELF FROM ELECTRIC SHOCK

When working with power tools, avoid contact with any
earthed items (e.g. pipes, radiators,hobs and
refrigerators,etc.). If you are using a power tool in
extreme conditions (e.g. high humidity or generating
metal dust), always use an RCD (residual current device)
at the power socket.

12. STAY ALERT

Always watch what you are doing and use common sense.
Do not operate a power tool when you are tired or under
the influence of alcohol or drugs.

13. WHEN WORKING OUT OF DOORS

Only use extension leads designed for that purpose.

14. ACCESS TO MAINS SOCKET

If a stationary machine is fitted with a moulded plug and
cable, the machine should not be positioned so that
access to the mains socket is restricted.

15. DISCONNECT POWER TO THE TOOL

When not in use, before servicing and when changing
accessories such as cutters, etc.

16. AVOID ACCIDENTAL STARTING

Make sure the switch is in the OFF position before
plugging the machine into the power supply.

17. NEVER LEAVE MACHINE RUNNING UNATTENDED

Turn power off. Do not leave machine until it comes to a
complete stop.

18. DO NOT ABUSE THE CORD

Never carry the tool by the power cable or pull it from
the socket. Keep the power cable away from heat, oil and
sharp edges.

19. NEVER STAND ON TOOL

Serious injury could occur if the tool is tipped or if the
cutting tool is accidentally contacted. Do not store
materials above or near the tool, so that it is necessary to
stand on the tool to reach them.

20. CHECK DAMAGED PARTS

Check for damage to parts, breakage of parts, mountings
and any other conditions that may affect its operation.
A guard or other part that is damaged should be properly
repaired or replaced.

21. KEEP GUARDS IN PLACE

And in working order.

22. MAINTAIN TOOLS WITH CARE

Keep tools sharp and clean for the best and safest
performance. Follow instructions for lubricating and
changing accessories. All extension cables must be
checked at regular intervals and replaced if damaged.
Always keep the hand grips on the tool clean,dry and
free of oil and grease.

23. USE RECOMMENDED ACCESSORIES

Consult the owners manual for recommended
accessories. Follow the instructions that accompany the
accessories. The use of improper accessories may cause
hazards.

24. REMOVE ADJUSTING KEYS AND WRENCHES

Form a habit of checking to see that keys and adjusting
wrenches are removed from the tool before turning it on.

25. SECURE WORK

Use clamps or a vice to hold work.This frees both hands
to operate the tool.

26. DO NOT OVERREACH

Keep proper footing and balance at all times.

27. USE RIGHT TOOL

Do not force the tool or attachment to do a job for which it
was not designed.

28. DO NOT FORCE TOOL

It will do the job better and safer at the rate for which it
was designed.

29. DIRECTION OF FEED

Feed work into a blade or cutter against the direction of
rotation of the blade or cutter only.

30. WHEN DRILLING OR SCREWING INTO WALLS

Always make sure there is no danger of hitting any hidden
power cables, water or gas pipes in the wall.

WARNING

Please read the following instructions carefully, failure to do so could lead to serious personal injury.

IMPORTANT

Draper Tools Limited recommends that this machine should not be modified or used for any application other
than that for which it was designed. If you are unsure of its relative applications do not hesitate to contact us in
writing and we will advise you.

IMPORTANT NOTE
Residual Risk. Although the safety instructions and operating manuals for our tools contain extensive

instructions on safe working with power tools, every power tool involves a certain residual risk which can not be
completely excluded by safety mechanisms. Power tools must therefore always be operated with caution !

- 5 -

GETTING TO KNOW YOUR
ANGLE GRINDER

1. Rating plate

2. On/off switch

3. Hand grip

4. Side handle

5. Spindle lock button

6. Disc (sold
separately)

7. Guard

8. BS moulded plug &
cable

9. Disc change wrench

✕✌

✚✌

✜✌

✢✌

✖✌

✛✌

✘✌

✙✌

✗✌

- 6 -

IMPORTANT – Make sure that the mains voltage matches
the voltage stated on the machines rating plate.

FITTING THE GUARD

Before fitting the disc to the machine, the protective guard
must be fitted and adapted to working requirements.
Fitting the guard:
– Fit the collar of guard ✭✌ on flange ✮✌, the guard can

only be fitted on, in one position. Line up the lugs, insert
and twist to your preferred position.

– Tighten screw ✯✌ make sure that the guard is securely

fixed to the flange. (Fig.2).

CAUTION

Never fix the guard with the splinter deflector facing
outwards.

FITTING THE ABRASIVE DISC

Fit flange ✲✌ and ensure it engages with the flats on the
spindle ✴✌. (Fig.2).

– Place the disc on the shaft.
– Lock the spindle with button ✱✌ on the head of the

machine. (Fig.3).

– With the spindle locked, screw the flange nut ✰✌on to

the spindle (NOTE: Boss towards grinding disc, and away
from cutting disc) and then tighten with pin spanner
which is supplied with the machine.

REMOVING THE DISC

In order to replace the disc, carry out the above procedure
in reverse.

Fig.2

Fig.3

✱✌

✰✌

✮✌

✳✌

✭✌

✲✌

✴✌

✯✌

OPERATION & USE

- 7 -

OPERATION AND USE

SWITCH

To turn the machine on, press the switch ✴✌ forward until it
locks on. (Fig.4).
To release the lock, push the back half of the switch down,
until it springs backwards, switching off the grinder.

ROUGHING

When performing roughing operations, it is advised to
maintain the disc tilted at an angle of approximately 30° in
relation to the work surface. (Fig.5).

NOTE: Only use grinding discs for this operation.

IMPORTANT
Excessive pressure on the machine does not necessarily
result in higher working speed, on the contrary, it
increases the wear on the disc and can damage the
grinder.

CUTTING

When cutting do not incline the grinder and do not jam the
grinder on the work surface. The cutting edge of the disc
must be in perfect condition (Fig.6). (For hard stone a
diamond-tipped grinding wheel is recommended.)

SIDE HANDLE

For reasons of safety, when working with this type of
electric power tool, the operator must always use the side
handle.

In order to fit the side handle on the grinder, insert it into
one of the threaded seats in the aluminium head and screw
in clockwise until fully tightened.

IMPROPER USE

The functions and use of this tool are those exclusively
indicated in this manual.

Fig.4.

Fig.5.

Fig.6.

✴✌

Fig.7.

- 8 -

MAINTENANCE &
PART REPLACEMENT

Regular inspection and cleaning reduces the
necessity for maintenance operations and will keep
your tool in good working condition. The tool
bearings and gears are life-long lubricated. The
motor must be correctly ventilated during tool
operation. For this reason avoid blocking the air inlets
with hands. After use disconnect the tool from the
power supply and clean carefully, use compressed air
through ventilation slots.

DISPOSAL

At the end of the machine’s working life, or when it
can no longer be repaired, ensure that it is disposed
of according to the standard regulations of the
country in which it is being used, and that the
disposal operation is carried out by specialized
personnel following authorized guidelines.

In all circumstances:

– Do not abandon in the environment;
– Do not dispose of together with household waste;
– Contact your local authority recycling centre

WARNING

Disconnect the plug from the power supply socket
before replacing any parts.

IMPORTANT:

All operations should be performed by an authorized
person.

- 9 -

OPTIONAL ACCESSORIES

STEEL GRINDING DISCS

PART No. Stock No. Diameter Bore Thickness Packed

GDM 58287 115mm 22.2mm 6.0mm N/A
GDMP 58299 115mm 22.2mm 6.0mm 3 Piece

STEEL CUTTING WHEEL

PART No. Stock No. Diameter Bore Thickness Packed

CWM 58317 115mm 22.2mm 6.0mm N/A
CWMP 58327 115mm 22.2mm 6.0mm 5 Piece

STONE GRINDING DISC

PART No. Stock No. Diameter Bore Thickness Packed

GDS 59088 115mm 22.2mm 6.0mm N/A
GDSP 59089 115mm 22.2mm 6.0mm 3 Piece

STONE CUTTING WHEEL

PART No. Stock No. Diameter Bore Thickness Packed

CWS 58337 115mm 22.2mm 6.0mm N/A
CWSP 58347 115mm 22.2mm 6.0mm 5 Piece

WIRE CUP BRUSH

PART No. Stock No. Diameter Thread Max. RPM

346 19077 75mm M14 13,000

CRIMPED WIRE CUP BRUSH

PART No. Stock No. Diameter Thread Max. RPM

CB61C 52635 60mm M14 11,000
CB80C 52636 80mm M14 8500
CB100C 52637 100mm M14 8500

TWIST KNOT WIRE CUP BRUSH

PART No. Stock No. Diameter Thread Max. RPM

CB61T 52631 60mm M14 11,000
CB80T 52632 80mm M14 8500
CB100T 52633 100mm M14 8500

DIAMOND TIPPED BLADES

PART No. Stock No. Diameter Construction Application

DB4001 55327 115mm Sintered Value
DB6001 55302 115mm Sintered General purpose
DB6101 55314 115mm Sintered Gen. purpose – smooth cut
DB6201 55311 115mm Sintered Wet/dry
DB5001 55329 115mm Laser Mortar Rake
DB8001 55317 115mm Laser General purpose
DB8401 55320 115mm Laser Premium Abrasive
DB8404 55322 115mm Laser Premium Hard

FOR FURTHER INFORMATION ON ALL ACCESSORIES

PLEASE SEE YOUR DRAPER CATALOGUE

NOTES

- 10 -

DRAPER TOOLS LIMITED,

Hursley Road, Chandler's Ford, Eastleigh, Hants. SO53 1YF. U.K.

Helpline: [phone].

Sales Desk: [phone].

General Enquiries: [phone].

Fax: [phone].

www.draper.co.uk
e-mail: [e-mail]

©Published by Draper Tools Ltd.

No part of this publication may be reproduced,

stored in a retrieval system or transmitted in

any form or by any means, electronic, mechanical

photocopying, recording or otherwise without prior

permission in writing from Draper Tools Ltd.

YOUR DRAPER STOCKIST