1/2" AIR
IMPACT
WRENCH
67089
These instructions accompanying the product are the original instructions. This document is part of the product,
keep it for the life of the product passing it on to any subsequent holder of the product. Read all these
instructions before assembling, operating or maintaining this product.
This manual has been compiled by Draper Tools describing the purpose for which the product has been
designed, and contains all the necessary information to ensure its correct and safe use. By following all the
general safety instructions contained in this manual, it will ensure both product and operator safety, together
with longer life of the product itself.
AlI photographs and drawings in this manual are supplied by Draper Tools to help illustrate the operation of the
product.
Whilst every effort has been made to ensure the accuracy of information contained in this manual, the Draper
Tools policy of continuous improvement determines the right to make modifications without prior warning.
1. TITLE P AGE
1.1 INTRODUCTION:
USER MANUAL FOR: 1/2" Air Impact Wrench
Stock No’s: 67089
Part No: 5209PRO/G
1.2 REVISIONS:
Date first published November 2018.
As our user manuals are continually updated, users should make sure that they
use the very latest version.
Downloads are available from: http://drapertools.com/manuals
Draper Tools Limited
Hursley Road
Chandler’s Ford
Eastleigh
Hampshire
SO53 1YF
UK
Website: drapertools.com
Product Helpline: +44 (0) 23 8049 4344
General Fax: +44 (0) 23 8026 0784
1.3 UNDERSTANDING THIS MANUALS SAFETY CONTENT:
WARNING! – Information that draws attention to the risk of injury or death.
CAUTION! – Information that draws attention to the risk of damage to the
product or surroundings.
1.4 COPYRIGHT © NOTICE:
Copyright © Draper Tools Limited.
Permission is granted to reproduce this publication for personal and educational
use only. Commercial copying, redistribution, hiring or lending is prohibited.
No part of this publication may be stored in a retrieval system or transmitted in
any other form or means without written permission from Draper Tools Limited.
In all cases this copyright notice must remain intact.
2. CONTENTS
2.1 CONTENTS
1. TITLE PAGE
1.1 INTRODUCTION.................................................................................................................1
1.2 REVISION HISTORY ..........................................................................................................2
1.3 UNDERSTANDING THIS MANUAL.....................................................................................2
1.4 COPYRIGHT NOTICE.........................................................................................................2
2. CONTENTS
2.1 CONTENTS.........................................................................................................................3
3. GUARANTEE
3.1 GUARANTEE......................................................................................................................4
4. INTRODUCTION
4.1 SCOPE................................................................................................................................5
4.2 SPECIFICATION.................................................................................................................5
4.3 HANDLING AND STORAGE...............................................................................................5
5. HEALTH AND SAFETY INFORMATION
5.1 GENERAL SAFETY INSTRUCTIONS FOR POWER TOOL USE.......................................6
5.2 ADDITIONAL SAFETY INSTRUCTIONS FOR AIR IMPACT WRENCHES.........................7
5.3 RESIDUAL RISK .................................................................................................................8
6. TECHNICAL DESCRIPTION
6.1 IDENTIFICATION................................................................................................................9
7. UNPACKING AND CHECKING
7.1 PACKAGING .....................................................................................................................10
7.2 WHAT’S IN THE BOX........................................................................................................10
8. ASSEMBL Y
8.1 AIR TOOL OIL SPECIFICATION ......................................................................................11
8.2 RECOMMENDED AIR SUPPLY SET UP..........................................................................11
8.3 CONNECTION TO THE AIR SUPPLY ..............................................................................12
8.4 INSTALLING AND REMOVING SOCKETS.......................................................................12
8.5 USING AN IN-LINE MINI OILER.......................................................................................12
9. OPERATION AND USE
9.1 TRIGGER SWITCH...........................................................................................................13
9.2 FORWARD/REVERSE SPEED SELECTION ...................................................................13
10. MAINTENANCE
10.1 ANVIL...............................................................................................................................14
10.2 EVERY-DAY MAINTENANCE CHECKS .........................................................................14
10.3 AFTER USE MAINTENANCE CHECKS .........................................................................14
11. TROUBLESHOOTING
11.1 TROUBLESHOOTING GUIDE ........................................................................................15
12. DISPOSAL
12.1 DISPOSAL.......................................................................................................................16
13. EXPLANATION OF SYMBOLS
13.1 EXPLANATION OF SYMBOLS .......................................................................................17
DECLARATION OF CONFORMITY.............................................................................. ENCLOSED
- 3 -
3. GUARANTEE
3.1 GUARANTEE
Draper tools have been carefully tested and inspected before shipment and are guaranteed to be
free from defective materials and workmanship.
Should the tool develop a fault, please return the complete tool to your nearest distributor or
contact:
Draper Tools Limited, Chandler's Ford, Eastleigh, Hampshire, SO53 1YF. England.
Telephone Sales Desk: (023) 8049 4333 or:
Product Helpline (023) 8049 4344.
A proof of purchase must be provided.
If upon inspection it is found that the fault occurring is due to defective materials or workmanship,
repairs will be carried out free of charge. This guarantee period covering parts/labour is 6 months
from the date of purchase except where tools are hired out when the guarantee period is 90 days
from the date of purchase. This guarantee does not apply to normal wear and tear, nor does it
cover any damage caused by misuse, careless or unsafe handling, alterations, accidents, or
repairs attempted or made by any personnel other than the authorised Draper warranty repair
agent.
Note: If the tool is found not to be within the terms of warranty, repairs and carriage charges will be
quoted and made accordingly.
This guarantee applies in lieu of any other guarantee expressed or implied and variations of its
terms are not authorised.
Your Draper guarantee is not effective unless you can produce upon request a dated receipt or
invoice to verify your proof of purchase within the guarantee period.
Please note that this guarantee is an additional benefit and does not affect your statutory rights.
Draper Tools Limited.
- 4 -
4. INTRODUCTION
4.1 SCOPE
This air impact wrench is designed for removal and installation of threaded fasteners. Any other
use is forbidden.
4.2 SPECIFICATION
Stock No. .................................................................................................................................67089
Part no. .......................................................................................................................... 5209PRO/G
Square drive anvil size ...............................................................................................................1/2"
Ultimate torque.......................................................................................................... 678Nm/500lb-ft
Max. operating air pressure .........................................................................................90psi (6.2bar)
Average air consumption....................................................................................... 4.0cfm (113L/min)
Free speed (no load)......................................................................................................... 10,000min
Minimum air line size.................................................................................................................3⁄8"ID
Air inlet .................................................................................................................................1⁄4" BSP
Sound pressure level* ...........................................................................................................87dB(A)
Sound power level**..............................................................................................................98dB(A)
Vibration level.........................................................................................................................4.9m/s
Weight ................................................................................................................................... 1.44kgs
4.3 HANDLING AND STORAGE
Warning!
● Wear safety glasses and ear defenders.
* Continuous A-Weighted Sound Pressure Level at the workstation in accordance to
prEN ISO 15744:1999 and declared according to EN ISO 4871.
** A-Weighted Sound Power Level in accordance to prEN ISO 15744:1999 and
declared according to EN ISO 4871.
2
- 5 -
5. HEALTH AND SAFETY INFORMATION
5.1 GENERAL SAFETY INSTRUCTIONS FOR POWER TOOL USE
When using any type of power tool there are steps that should be taken to make sure that you, as
the user, remain safe.
Common sense and a respect for the tool will help reduce the risk of injury.
Read the instruction manual fully. Do not attempt any operation until you have read and
understood this manual.
Most important you must know how to safely start and stop this machine, especially in an
emergency.
Keep the work area tidy and clean. Attempting to clear clutter from around the machine during
use will reduce your concentration. Mess on the floor creates a trip hazard. Any liquid spilt on the
floor could result in you slipping.
Find a suitable location. If the machine is bench mounted; the location should provide good
natural light or artificial lighting as a replacement. Avoid damp and dust locations as it will have a
negative effect on the machine’s performance. If the machine is portable; do not expose the tool to
rain. In all cases do not operate power tools near any flammable materials.
Keep bystanders away. Children, onlookers and passers by must be restricted from entering the
work area for their own protection. The barrier must extend a suitable distance from the tool user.
Disconnect and house all power tools that are not in use. An air tool should never be left
unattended while connected to the power supply. They must be housed in a suitable location,
away locked up and from children.
Do not overload or misuse the tool. All tools are designed for a purpose and are limited to what
they are capable of doing. Do not attempt to use a power tool (or adapt it in any way) for an
application it is not designed for. Select a tool appropriate for the size of the job. Overloading a tool
will result in tool failure and user injury: This covers the use of accessories.
Dress properly. Loose clothing, long hair and jewellery are all dangerous because they can
become entangled in moving machinery: This can also result in parts of body being pulled into the
machine. Clothing should be close fitted, with any long hair tired back and jewellery and neck ties
removed. Footwear must be fully enclosed and have a non-slip sole.
Wear personal protective equipment (PPE). Dust, noise, vibration and swarf can all be
dangerous if not suitably protected against. If the work involving the power tool creates dust or
fumes; wear a dust mask. Vibration to the hand, caused by operating some tools for longer periods
must be protected against. Wear vibration reducing gloves and allow long breaks between uses.
Protect against dust and swarf by wearing approved safety goggles or a face shield. These are
some of the more common hazards and preventions; however, always find out what hazards are
associated with the machine/work process and wear the most suitable protective equipment
available.
Do not breathe contaminated air. If the work creates dust or fumes; connect the machine (if
possible) to an extraction system either locally or remotely. Working outdoors can also help if
possible.
Move the machine as instructed. If the machine is hand held, do not carry it by the air line. If the
product is heavy; employ a second or third person to help move it safely or use a mechanical
device. Always refer to the instructions for the correct method.
Do not overreach. Extending your body too far can result in a loss of balance and you falling. This
could be from a height or onto a machine and will result in injury.
Maintain your tools correctly. A well maintained tool will do the job safely. Replace any damaged
or missing parts immediately with original parts from the manufacturer. As applicable; keep blades
sharp; moving parts clean, oiled or greased; handles clean; and emergency devices working.
- 6 -
Loading...