Draco AK3514-2, AK3514-7R, AK3520, AK3515 Operating Instructions Manual

Operating Instructions
1. Intended use. This Power Tool is intended for industrial applications, for cutting sheet metal (maximum capacity is indicated in the Specifications), for use with cutting jaws and cutting blades which are indicated in these operating instructions or recommended by DRÄCO
2. Initial Operation Observe the rated voltage: The voltage of the power source must match that given on the nameplate of the machine. Chargers for 230V can also be operated on 220 V power sources.
Switching ON and OFF Switching ON: Slide the switch (93) forward Switching OFF: Slide the switch (93) to the rear.
1. The material to be cut must always be free of oil or
grease. Always place the machine flat on the work piece
2. Cut-outs: Drill a starting hole with a 12-14 mm diameter
drill. Circular cuts: Always cut counter clockwise and from left to right.
3. Do NOT cut sheet metal along welding points. Do
NOT cut multi layer sheets, which exceed the maximum cutting capacity.
4. Battery Change
Before using the cordless tool, charge a new or empty battery. The full capacity is reached, after charging the battery about 4-5 times.
Insert the battery (A)
Insert the battery from the back, until it clicks into place.
Abb. A Abb. B
Remove battery (B)
Press both stop locks together, take battery off, see arrow.
5. For inside cutting, if cutting a radius with the right hand,
cut from right to left. The outside radius is unlimited.
6. For cutting out curved or circular inside patterns, a 14 mm
(± 1/2 “) hole, or a punched slot should be made to insert
the centre cutter.
7. If after cutting, a small strip remains this can easily be
trimmed off to the exact measurement, without leaving a burr or any distortion of the material. Just one side of the cordless tools can be used for cutting also (e.g. along a marked line). Lift the power tools out of the shavings while the motor is running. Cut off longer shavings.
8. Both knife and jaws can be sharpened. After being
sharpened or replaced, the knife at it’s lowest point should protrude the jaws by approximately 3 mm. The knife should
have approximately 0,05 mm (0,005”) play on each side of
the jaws, centring the cutter with spacing shims supplied.
9. Every 200 operating ours have the cutting blade and
cutting jaws sharpened at a specialist workshop.
10. Ensure that the material to be cut is free of oil and
grease.
Care and Maintenance
Warranty
Before working on machine disconnect from power supply by removing plug from socket.
Always keep the machine and the ventilation slots clean. Oil the knife pin at regular intervals.
If the machine should happen to fail despite the care taken in manufacture and testing, repair should be carried out by an authorised customer services agent for DRÄCO power tools.
DRÄCO tools carry a guarantee of 12 months from date of delivery. Damage attributable to normal wear and tear, overload or improper handling will be excluded from the guarantee. (e.g. blades/knifes and jaws)
In case of complaint please send the machine, undismantled, to your dealer or the DRÄCO Service Centre for electric power tools.
CE-Declaration of conformity
Environnemental protection
We declare under our sole responsibility that this product is in conformity with the following standards. EC 98/37, EC 93/ 68 EWG, EC 04/108 EC, or standardisation documents DIN EN ISO 12100-1, DIN EN ISO 12100-2, EN 50 144, EN 55 014
09 Max Draenert
Recycling raw materials instead of waste disposal. Machine, accessories and packaging should be sorted for environment-friendly recycling.
Operating Instructions for the metal-shears AK3514-2, AK3514-7R, AK3520, AK3515
To avoid any disturbance please read the following instructions:
For your safety:
1 2 3 4 5
1 Safe operation of this machine is possible only when the operating instructions and the safety precautions are read completely and the instructions contained therein are strictly observed.
2 The machine must not be used when damp and
must not be operated in a wet environment. 3 Always inspect cable and plug before using
machine. Only have damage repaired by a qualified professional. Put the plug into the mains socket only when the machine is switched off.
4+5 Always wears protective goggles, protective gloves and heavy-duty shoes when working.
Do not carry the machine by the cable. Always remove the plug from the power
supply socket before carrying out any work on the machine, when interrupting work and when not using the machine. Always place the cable to the rear away from the machine. Apply the machine to the sheet metal only when switched on. Always provide for secure footing when working. Firmly clamp the work piece if it dose not remain stationary from its own weight. The knife should not rub on the jaws: Possible danger of cutting tool breakage. Do not exceed the maximum allowable material thickness especially when cutting over doublers, folded joints or welded seams.
For further notes on safety refer to enclosed sheet
Technical Data:
DRÄCO metal shears
AK 3520
AK 3514-2
AK 3514-7R
AK 3515
Art.no.
35201
351421
351471
35151
max. cutting capacity
steel
400 N/mm²
mm
1,7
1,7
1,7
1,7
stainless steel
600 N/mm²
mm
1,3
1,3
1,3
1,3
stainless steel
800 N/mm²
mm
1,0
1,0
1,0
1,0
non ferro
250 N/mm²
mm
2,5
2,5
2,5
2,5
tightest radius ±
mm
200
200
45
200
working speed ±
m/min
4 4 4
4
strokes ±
min
-1
1800
1800
1800
1800
spiral ducting Pittsburgh-seam mesh and wire Eave Inside cut outs Formed parts + cable trays AK3514-2 AK3514-2 AK3514-2 AK3514-2 AK3514-7R AK3520,
Exploded view DRÄCO AK-Serie Ni-Cd/Mh 12V
SERVICE TIP S
Before working on machine disconnect from power supply by removing plug from socket. Wear protective glasses!
* Op t io n a l
1. One drop of oil between knife (11) and head-casting (1) keeps the spacing
shims (15) in place.
2. Dismantle Spring cover (20) and take spring out (19)
3. Take circlip (16) and washer (17) off.
4. Push knife pin (18) out of casting.
5. Take knife out of housing.
6. Attention, do not exchange the spacing shims (15).
7. Place the knife inside the housing feed shims in on one side and push knife pin
(18) into housing up to the middle of the knife.
8. Feed the shims on the other of the knife.
9. Push knife pin in completely, and secure washer (17) and circlip (16) again.
10. Assemble spring (19) and spring cover (20).
11. Between the knife (11) and the jaws (10) should be some distance,
approximately 0,05 mm on each side. Knife (11) must be placed tight in the head casting.
12. Adjustment for the play between the jaws. (a): 0,1 - 0,15 mm.
13. If knife has contact with the jaws on both sides, adjust with screws in the head
casting.
If a burr is on the material, adjust the space between the knife and the jaws
14. Replace jaws with a new set, loosen 4 screws (8) take jaws (10) and pins (9)
off, assemble again and tighten with the screws.
Spare Parts List for DRÄCO Metal Shears
AK3514-2, AK3514-7R, AK3520, AK3515
Pos.
Item
Pc.
Pos.
Item
Pc.
1-43
35515
Shear head 3514-2 assembled
1
33
10250
Ball bearing
1
1-43
37515
Shear head 3514-7R assembled
1
34
10005
Sleeve
2
1-43
32364
Shear head 3520 assembled
1
35
10300
Needle Bearing
2 1 BG37547
Head Casting Pos. 1-3, 24,35
1
36
BG10450
Cap for Needle Bearing Pos. 35+36
1 2 81239
Tap Screw with ISK
2
37
10006
Key 1 3
81263
Screw
1
38
13051
Gear
1 4 81089
Tap Screw with ISK
1
40
10009
Circlip
1 5 81272
Flat Fillister Head Screw
1
41
13046
Gear Case Cover
1 6 10002
Spacing Block
1
42
81249
Securing Washer
3 6 BG37059
Spacing Block Pos.
1
43
81262
Flat Fillister Head Screw
3
8
81286
Flat Head Screw
4
44
13039
Ball Bearing
1 9 81248
Pin 4 45
13540
Gear 24 Z
1
46
13041
Pinion 20 teeth
1
10
35146
Jaws AK 3514-2
1
47
13042
Sleeve
1
11
03514
Knife 3514
1
48
13043
Needle bearing
1
51
81243
Spring washer
2
10
37222
Jaws AK 3514-7R
1
52
81031
Screw
2
11
37140
Knife 3514-7R
1
80
33080
Screw
1
81
33081
Screw
1
10
35020
Jaws AK 3520
1
82
33082
Motor Cover
1
11
03520
Knife 3520
1
83
10038
Ball Bearing
1
84
33084
Motor Cover
1
10
35146
Jaws AK 3515
1
85
33085
O-Ring
1
11
03515
Knife 3515
1
86
33086
Cable
1
87
33087
Switch
1
15
BG12400
Spacing Shims Set
1
88
33088
Cable
1
16
81275
Circlip
2
89
33089
Motor cpl. (Pos.83-88)
1
17
81072
Washer
2
90
33090
Motor Cover
1
18
BG35145
Knife Pin Set
1
91
33091
Motor housing cpl.
1
18
12500
Spacing Shims
1
92
33092
Lable
1
19
12200
Spring
1
93
33093
Cap for switch
1
20
12300
Spring Cover
1
94
33094
Switch pad
1
21
81285
Flat Head Screw
4
99
31298S3
High Capacity Battery Pack MXL
24
35542
Knife pin bushing
2 31297
SRA Charger 220V-240V 60 min.
32
BG33018
Drive shaft Pos.34-38,40
1 31309
SRU Charger 115V USA/CDN 30 min.
32
BG35556
Eccentric Shaft Pos.32,33,34,37+40
1
32
35556
Eccentric Shaft
1
1
Ordering spare parts please mention order and item number.
Max Draenert GmbH & Co.KG Electric - Cordless - Pneumatic Tools - Machines Germany
Factory I:
Administration Manufacturing Shears
D-73777 Deizisau D-73779 Deizisau
P.O.Box Gutenbergstrasse
1120 15-17
Phone
Fax
+49-7153-8217-0 +49-7153-8217-66
Factory II:
Manufacturing Roofing System
D-73779 Deizisau
Seewiesenweg
1
Internet: http://www.dracotools.com
e-mail: draenert@dracotools.com
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