Draco AK 3010, AK 3013, AK 3017 Operating Instructions Manual

Operating Instructions

1. Intended use. This Power Tool is intended for industrial
applications, for cutting sheet metal (maximum capacity is
indicated in the Specifications), for use with cutting jaws
and cutting blades which are indicated in these operating
instructions or recommended by DRÄCO

2. Initial Operation

Observe the rated voltage: The voltage of the power source must
match that given on the nameplate of the machine. Chargers for
230V can also be operated on 220 V power sources.

Switching ON and OFF
Switching ON: Slide the switch (93) forward
Switching OFF: Slide the switch (93) to the rear.

2. The material to be cut must always be free of oil or

grease. Always place the machine flat on the work piece

3. Cut-outs: Drill a starting hole with a 12-14 mm diameter

drill. Circular cuts: Always cut counter clockwise and
from left to right.

4.

Do NOT cut sheet metal along welding points. Do
NOT cut multi layer sheets, which exceed the
maximum cutting capacity.

5. Battery Change

Before using the cordless tool, charge a new or empty
battery. The full capacity is reached, after charging the
battery about 4-5 times.

Insert the battery (A)

Insert the battery from the back, until it clicks into place.

Abb. A Abb. B

Remove battery (B)

Press both stop locks together, take battery off, see arrow.

6. For inside cutting, the shortest curve possible has a

radius of 200 mm (±8”). If cutting a radius with the right
hand, cut from right to left. The outside radius is unlimited.

7. For cutting out curved or circular inside patterns, a 14 mm

(± 1/2 “) hole, or a punched slot should be made to insert
the centre cutter.

8. If after cutting, a small strip remains this can easily be

trimmed off to the exact measurement, without leaving a
burr or any distortion of the material. Just one side of the
cordless tools can be used for cutting also (e.g. along a
marked line). Lift the power tools out of the shavings while
the motor is running. Cut off longer shavings.

9. Both knife and jaws can be sharpened. After being

sharpened or replaced, the knife at it’s lowest point should
protrude the jaws by approximately 3 mm. The knife should
have approximately 0,05 mm (0,005”) play on each side of
the jaws, centring the cutter with spacing shims supplied.

10. Every 200 operating ours have the cutting blade and

cutting jaws sharpened at a specialist workshop.

11. Ensure that the material to be cut is free of oil and

grease.

Care and Maintenance

Warranty

Before working on machine disconnect from power
supply by removing plug from socket.
Always keep the machine and the ventilation slots clean.
Oil the knife pin at regular intervals.
If the machine should happen to fail despite the care taken in
manufacture and testing, repair should be carried out by an
authorised customer services agent for DRÄCO power tools.

DRÄCO tools carry a guarantee of 12 months from date of
delivery.
Damage attributable to normal wear and tear, overload or
improper handling will be excluded from the guarantee. (e.g.
blades/knifes and jaws)
In case of complaint please send the machine, undismantled,
to your dealer or the DRÄCO Service Centre for electric power
tools.

CE-Declaration of conformity

Environnemental protection

We declare under our sole responsibility that this product is
in conformity with the following standards.
EC 98/37, EC 93/ 68 EWG, EC 04/108 EC, or
standardisation documents DIN EN ISO 12100-1,
DIN EN ISO 12100-2, EN 50 144, EN 55 014

09 Max Draenert

Recycling raw materials instead of waste disposal.

Machine, accessories and packaging should be sorted for
environment-friendly recycling.

Operating Instructions for the metal-shears AK 3010, AK 3013, AK 3017

To avoid any disturbance please read the following instructions:

For your safety:

1 2 3 4 5

1 Safe operation of this machine is possible only
when the operating instructions and the safety
precautions are read completely and the
instructions contained therein are strictly
observed.

2 The machine must not be used when damp and

must not be operated in a wet environment.
3 Always inspect cable and plug before using

machine. Only have damage repaired by a qualified
professional. Put the plug into the mains socket only
when the machine is switched off.

4+5 Always wears protective goggles, protective
gloves and heavy-duty shoes when working.

l

Do not carry the machine by the cable.

l

Always remove the plug from the power
supply socket before carrying out any work on
the machine, when interrupting work and when
not using the machine.

l

Always place the cable to the rear away
from the machine.

l

Apply the machine to the sheet metal only
when switched on.

l

Always provide for secure footing when
working.

l

Firmly clamp the work piece if it dose not
remain stationary from its own weight.

l

The knife should not rub on the jaws:
Possible danger of cutting tool breakage.

l

Do not exceed the maximum allowable
material thickness especially when cutting over
doublers, folded joints or welded seams.

F

For further notes on safety refer to enclosed sheet

Technical Data:

DRÄCO metal-shear

type

AK 3010

AK 3013

AK 3017

max. thickness

steel

400 N/mm²

mm/ga.

1,0 / 19

1,3 / 18

1,6 / 17

stainl. steel

600N/mm²

mm/ga.

0,7 / 21

1,0 / 19

1,3 / 18

stainl. steel

800 N/mm²

mm/ga.

0,4 / 25

0,7 / 21

1,0 / 19

non ferro

250 N/mm²

mm/ga.

1,5 / 17

2,0 / 14

2,5 / 12

tightest radius

±mm/”

50 / 2

100 / 4

140 / 5½

working speed

±m/min

3,5

3,5

3,5

strokes

min

-1

1800

1800

1800

weight incl. battery

kg

2,1

2,1

2,1

SERV ICE T IPS

Before working on machine disconnect from power
supply by removing plug from socket.
Wear protective glasses!

* Opt i o na l

1 . One drop of oil between knife (11) and head-casting (1) keeps the spacing

shims (15) in place.
2 . Dismantle Spring cover (20) and take spring out (19)
3 . Take circlip (16) and washer (17) off.
4 . Push knife pin (18) out of casting.

5. Take knife out of housing.

6. Attention, do not exchange the spacing shims (15).

7. Place the knife inside the housing feed shims in on one side and push knife pin

(18) into housing up to the middle of the knife.

8. Feed the shims on the other of the knife.

9. Push knife pin in completely, and secure washer (17) and circlip (16) again.

10. Assemble spring (19) and spring cover (20).

11. Between the knife (11) and the jaws (10) should be some distance,

approximately 0,05 mm on each side. Knife (11) must be placed tight in the

head casting.

12. Adjustment for the play between the jaws. (a): 0,1 - 0,15 mm.

13. If knife has contact with the jaws on both sides, adjust with screws in the head

casting.

If a burr is on the material, adjust the space between the knife and the jaws

14. Replace jaws with a new set, loosen 4 screws (8) take jaws (10) and pins (9)

off, assemble again and tighten with the screws.

Spare Parts List for DRÄCO Metal Shear AK 3010, AK 3013, AK 3017

Pos.

Order

Item

Pc.

Pos.

Order

Item

Pc.

no.

no.

no.

no.

33010

Shearhead AK 3010 compl. assembl.
1-43, 48, 51, 52

35

10300

Needle Bearing

2

33013

Shearhead AK 3013 compl. assembl.
1-43, 48, 51, 52

36

BG10450

Cap for Needle Bearing Pos. 35+36

1

33017

Shearhead AK 3017 compl. assembl.
1-43, 48, 51, 52

37

10006

Key

1

33018

Driveshaft complete 34-40

38

13051

Gear133019

Pinion complete 44-47

13913036

Pin11

BG20241

Head casting Pos. 1-3,24,35

14010009

Circlip12

81239

Tap Screw

14113046

Gear Case Cover

1381263

Screw 142

81249

Securing Washer

3

4

81089

Tap Screw

14381262

Flat Filister Head Screw

3581272

Flat Filister Head Screw

14413039

Ball Bearing

1610002

Spacing Block

14513540

Pinion18

81286

Flat Head Screw

44613041

Gear

1

9

81248

Pin447

13042

Sleeve148

13043

Needle Bearing

11013574/1

Set of Jaws AK 3010

15181243

Securing Washer

21101011

Knife SD5 AK 3010

15281031

Hex Socket Screw

28033080

Screw110

10600

Set of Jaws AK 3013

18133081

Screw111

01001

Knife 1001 AK 3010

18233082

Connection Flange

1

83

10038

Ball Bearing

11013074

Set of Jaws AK 3017

18433084

Screw111

01013

Knife 1013 AK 3017

18533085

O-Ring186

33086

Cable

1

13

35566

Knife adjusting screw lockring

18733087

Switch115

BG12400

Spacing Shims

18833088

Cable116

81275

Circlip289

33089

Motor Set 83-88

11781072

Washer290

33090

Screw118

BG12500

Knife Pin Set

19133091

Motorhouse Set

11912200

Spring192

33092

Rating Plate

12012300

Spring Cover

19333093

Switch Pad

12181285

Flat Head Screw

49433094

Guide piece

1

22

10077

Supporting roller in metal

19931298

Power Akku Bxs 12

12417900

Knife Pin Bushing Ø 10mm

2

24a

17911

Knife Pin Bushing Ø 11mm

2

31299

Quick Charger SRC

32

BG33018

Driveshaft Pos. 32-40

1

31297

Charger RC 60 Min.

32

BG10004

Excentric Drive Shaft Pos.32-34, 37+40

13210004

Excentric Drive Shaft

13310250

Ball bearing

134100005

Sleeve

2

Max Draenert

GmbH & Co.KG Electric -Cordless -Pneumatic Tools - Machines

Germany

Factory I:

Administration
Manufacturing Shears

D-73777 Deizisau
D-73779 Deizisau

P.O.Box
Gutenbergstrasse

1120
15-17

Phone

Fax

[phone]
[phone]

Factory II:

Manufacturing
Roofing System

D-73779 Deizisau

Seewiesenweg

1

Internet: http://www.dracotools.com

e-mail: [e-mail]