DR Z-Mower 19.5 User Manual

DR® VERSA-PRO

Z-MOWER

SAFETY & OPERATING INSTRUCTIONS

™

Serial No. ________________

Order No. ________________

READ AND UNDERSTAND THIS MANUAL AND ALL INSTRUCTIONS BEFORE OPERATING THIS MOWER.

Congratulations on your purchase of a new DR VERSA-PRO Z-MOWER!

We have done our utmost to ensure that your DR VERSA-PRO Z-MOWER will be one of the most trouble-free and satisfying pieces of equipment you have ever owned. Please let us know of any questions you may have. We want to answer them as quickly as possible. When you do call, please have your serial number and/or order number handy. For technical assistance, please visit our website at www.DRPower.com or call Toll-

Free 1-800-DR-OWNER (376-9637) and one of our Technical Support Representatives will be happy to help you. We also hope to hear from you on how much you like your new helper.

In addition, please tell your friends about your new DR VERSA-PRO Z-MOWER! Having DR Owners spread the word about our products and our way of doing business is the best advertising we can have, and the best way to help us provide even better service in the years to come.

Thanks once again!

for all of us at DR Power Equipment

SALES MANAGER

Power Equipment

A division of Country Home Products®

75 Meigs Road Vergennes, VT 05491

Toll-Free phone: 1-800-DR-OWNER (376-9637) Fax: 1-802-877-1213 Website:

www.DRPower.com

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Table of Contents

CHAPTER 1............................................................................................................................. 1

INTRODUCING THE DR VERSA-PRO Z-MOWER......................................................... 1

Conventions used in this manual ................................................................................... 1

Specifications................................................................................................................... 2

Serial Number.................................................................................................................. 2

CHAPTER 2............................................................................................................................. 3

GENERAL SAFETY RULES............................................................................................... 3

Labels ............................................................................................................................... 3

Protecting Yourself and Those Around You ................................................................... 5

Operating the Mower Safely............................................................................................ 5

Operating on Slopes and Uneven Terrain ...................................................................... 7

Safety for Children ........................................................................................................... 7

Safety with Gasoline-Powered Machines........................................................................ 8

A Note to All Users.......................................................................................................... 9

Additional Information and Potential Changes.............................................................. 9

CHAPTER 3........................................................................................................................... 11

SETTING UP YOUR DR VERSA-PRO Z-MOWER......................................................... 11

DR VERSA-PRO Z-MOWER Controls and Features ..................................................... 12

Unpacking the Mower ................................................................................................... 14

Adding Oil and Gasoline ............................................................................................... 15

Check the Tire Pressure................................................................................................. 15

Connecting the Battery Wire ......................................................................................... 16

CHAPTER 4........................................................................................................................... 17

OPERATING YOUR DR VERSA-PRO Z-MOWER ......................................................... 17

The Pre-Start Safety Check ............................................................................................ 17

Before Starting the Engine............................................................................................. 18

Starting the Engine ........................................................................................................ 18

Stopping the Engine ...................................................................................................... 18

Operating the VERSA-PRO Z-MOWER......................................................................... 19

Throttle Control ............................................................................................................. 19

Speed Control ................................................................................................................ 19

Control Handles............................................................................................................. 19

Stopping the Mower ...................................................................................................... 20

Stopping the Blades....................................................................................................... 20

Mowing .......................................................................................................................... 20

Practice Before Mowing................................................................................................. 20

Mowing Speed ............................................................................................................... 21

Mowing Height .............................................................................................................. 21

Mowing Tips .................................................................................................................. 21

Obstacle Tips ................................................................................................................. 21

Slopes............................................................................................................................. 22

If the machine gets hung up ......................................................................................... 22

Reverse........................................................................................................................... 22

Cutting in Wet and Heavy Growth ................................................................................ 22

Hand Pushing the Mower ............................................................................................. 23

Checking the Hydraulic Fluid ........................................................................................ 24

Changing Operator Positions........................................................................................ 24

CHAPTER 5........................................................................................................................... 25

ADJUSTING AND MAINTAINING THE DR VERSA-PRO Z-MOWER......................... 25

Regular Maintenance Check List................................................................................... 25

Lubrication ..................................................................................................................... 27

Removing the Engine Oil and Filter.............................................................................. 28

Removing and Replacing the Belts ............................................................................... 29

Adjusting the Engine to Deck Belt ................................................................................ 31

Adjusting the Hydro Drive Belt ..................................................................................... 31

Removing and Replacing the Blades............................................................................. 32

Removing the Deck........................................................................................................ 33

Adjusting the Deck Height ............................................................................................ 34

Leveling the Deck........................................................................................................... 35

Adjusting the Parking Brake .......................................................................................... 35

Adjusting the Control Panel .......................................................................................... 36

Adjusting the Hydro Tracking ....................................................................................... 37

Adjusting the Neutral Setting........................................................................................ 39

Replacing the Hydro Fluid Filters.................................................................................. 40

Battery Care....................................................................................................................41

Charging the Battery ...................................................................................................... 41

Disposing of the Battery Responsibly ........................................................................... 42

Recycling a Used Battery ............................................................................................... 42

End of Season and Storage ........................................................................................... 43

CHAPTER 6........................................................................................................................... 45

TROUBLESHOOTING................................................................................................... 45

Troubleshooting Table................................................................................................... 45

CHAPTER 7........................................................................................................................... 48

PARTS LISTS, SCHEMATIC DIAGRAMS AND WARRANTY........................................ 48

Parts List - Engine to Chassis........................................................................................ 48

Schematic - Engine to Chassis ...................................................................................... 49

Parts List - Chassis Foot Lift Assembly......................................................................... 50

Schematic - Chassis Foot Lift Assembly ....................................................................... 51

Parts List - Lower Chassis Assembly............................................................................. 52

Schematic - Lower Chassis Assembly ........................................................................... 53

Parts List - Deck Lift Arm Assembly.............................................................................. 54

Schematic - Deck Lift Arm Assembly ............................................................................ 55

Parts List - Deck to Chassis Assembly .......................................................................... 56

Schematic - Deck to Chassis Assembly ........................................................................ 57

Parts List - Deck 48" ...................................................................................................... 58

Schematic - Deck 48"..................................................................................................... 59

Parts List - Deck 52" ...................................................................................................... 60

Schematic - Deck 52"..................................................................................................... 61

Parts List - Seat Pedestal Assembly .............................................................................. 62

Schematic - Seat Pedestal Assembly............................................................................. 63

Parts List - Arm Rest Assembly w/Rear Guards ........................................................... 64

Schematic - Arm Rest Assembly w/Rear Guards.......................................................... 65

Parts List - Control Panel............................................................................................... 66

Schematic - Control Panel ............................................................................................. 67

Parts List - Parking Brake Assembly.............................................................................. 68

Schematic - Parking Brake Assembly ............................................................................ 69

Parts List - Control Arm Assembly................................................................................ 70

Schematic - Control Arm Assembly .............................................................................. 71

Parts List - Wheel Drive Assembly ................................................................................ 72

Schematics - Wheel Drive Assembly............................................................................. 73

Parts List - Hydro Tank Assembly ................................................................................. 74

Parts List - Hydro Belt Configuration............................................................................ 74

Schematics - Hydro Tank Assembly and Hydro Belt Configuration............................ 75

Parts List and Schematic - Front Caster Assembly....................................................... 76

Warranty......................................................................................................................... 79

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CHAPTER 1

INTRODUCING THE DR VERSA-PRO Z-MOWER

This manual will help you set up and safely operate your new DR VERSA-PRO Z-MOWER. Careful adherence to the safety and operating instructions in this manual will ensure many years of productive use. Please let us know of any questions you may have. We want to answer them as quickly as possible. When you do call, please have your serial number and/or order number handy. For technical assistance, please

visit our website at www.DRPower.com or call Toll-Free 1-800-DR-OWNER (376-9637) and one of our Technical Support Representatives will be happy to help you.

Conventions used in this manual

THIS INDICATES A HAZARDOUS SITUATION, WHICH, IF NOT AVOIDED, COULD RESULT IN DEATH OR SERIOUS INJURY.

THIS INDICATES A HAZARDOUS SITUATION, WHICH, IF NOT AVOIDED, COULD RESULT IN MINOR OR MODERATE INJURY.

THIS INFORMATION IS IMPORTANT IN THE PROPER USE OF YOUR MACHINE. FAILURE TO FOLLOW THIS INSTRUCTION COULD RESULT IN DAMAGE TO YOUR MACHINE OR PROPERTY.

This is a helpful hint to guide you in getting the most out of your DR VERSA-PRO Z-MOWER.

Tip:

Tools Needed: This indicates you will need a special tool to perform a maintenance function on your

Mower.

NOTE: This information may be helpful to you

If you are ever unsure about an action you are about to take, don’t do it. Visit DR Power Equipment’s website at www.DRPower.com or call Toll-Free at 1-800-DR-OWNER (376-9637) for help or information.

Specifications

Engine Briggs & Stratton, 19.5 HP Briggs & Stratton, 22 HP Type OHV, AVS, ELS OHV, AVS, ELS Fuel Tank, Gasoline, Unleaded 5 Gallons 5 Gallons

Amisol, 30 Weight, Synthetic, or

Hydraulic Fluid

equivalent Hydraulic Fluid Tank Metal, 5.5 Qts. (4.28L) Metal, 5.5 Qts. (4.28L) Hydraulic Fluid Filter (2) 25 Micron 25 Micron Rear Tires 23" x 8.5" x 12" Turf 23" x 10.5" x 12" Turf Front Tires 13" x 5" x 6" Ribbed 13" x 5" x 6" Ribbed Speed 0 to 13 MPH 0 to 13 MPH Electrical System 12-volt, Key Start 12-volt, Key Start Deck 48", Welded 10 Gauge steel 52", Welded 10 Gauge Steel Parking Brake Drum Drum Cutting Height 1.5" to 4.5" 1.5" to 4.5" Machine Overall Width 48" 52" Machine Overall Length 70" 70" Machine Overall Height 48" 48" Machine Weight 820 lbs. 835 lbs.

Shipping Weight 960 lbs. 975 lbs. Shipping Dimensions 73" x 50" x 54" 73" x 55" x 54"

48" Wide Model 52" Wide Model

Amisol, 30 Weight, Synthetic, or equivalent

Shipping Specifications

Serial Number

A Serial Number (S/N) is used to identify your machine. The number is located on the left side of the Frame just beneath the Fuel Tank. For your convenience and ready reference, enter the Serial Number here and on the cover of this manual. S/N:_____________________________

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CHAPTER 2

GENERAL SAFETY RULES

READ THIS SAFETY BECOME FAMILIAR WITH THE SERVICE RECOMMENDATIONS TO ENSURE THE BEST PERFORMANCE FROM YOUR MOWER.

OPERATING INSTRUCTIONS MANUAL BEFORE YOU USE THE DR VERSA-PRO Z-MOWER.

Labels

Your DR VERSA-PRO Z-MOWER carries prominent labels as reminders for its proper and safe use. Shown below are copies of all the labels that appear on the equipment. Take a moment to study them and make a note of their location on your DR VERSA-PRO Z-MOWER as you assemble and before machine. Replace damaged or missing safety and information labels immediately.

you operate the

Read the Safety &

Operating Instructions

Manual.

Do not operate the machine near people or animals.

Remove all objects that could be thrown by the

mower blade.

Always wear safety glasses or goggles while operating the machine.

Keep body parts away from the mower blade.

Use caution operating the machine on slopes.

To avoid injury, keep your hands and feet

away from the spinning blade. (#136491)

This label reminds you operate the machine safely and provides helpful operating information. (#241331)

(#225071)

(#241311)

(#228731)

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Protecting Yourself and Those Around You

THIS IS A HIGH-POWERED MACHINE, WITH MOVING PARTS OPERATING WITH HIGH ENERGY AT HIGH SPEEDS. YOU MUST USE PROPER CLOTHING AND SAFETY GEAR WHEN OPERATING THIS MACHINE TO PREVENT OR MINIMIZE THE RISK OF SEVERE INJURY. THIS MACHINE CAN CUT, AND SEVER PARTS OF YOUR BODY IF THEY BECOME IN CONTACT WITH THE MOVING BLADES. ALWAYS TAKE THE FOLLOWING PRECAUTIONS WHEN OPERATING THIS MACHINE:

• ALWAYS WEAR PROTECTIVE GOGGLES OR SAFETY GLASSES WITH SIDE SHIELDS WHILE MOWING TO

PROTECT YOUR EYES FROM POSSIBLE THROWN DEBRIS.

• WEAR SHOES WITH NON-SLIP TREADS WHEN USING YOUR DR VERSA-PRO Z-MOWER. IF YOU HAVE

SAFETY SHOES, WE RECOMMEND WEARING THEM. DO NOT USE THE MACHINE WHILE BAREFOOT OR WEARING OPEN SANDALS.

• AVOID WEARING LOOSE CLOTHING OR JEWELRY, WHICH WILL CATCH ON THE MOWER’S MOVING

PARTS.

Operating the Mower Safely

THIS IS A HIGH-POWERED MACHINE, WITH MOVING PARTS OPERATING WITH HIGH ENERGY AT HIGH SPEEDS. YOU MUST OPERATE THE MACHINE SAFELY. UNSAFE OPERATION CAN CREATE A NUMBER OF HAZARDS FOR YOU, AS WELL AS ANYONE ELSE IN THE NEARBY AREA. THE PURPOSE OF THIS MACHINE IS TO PERFORM WORK. THE INTENTION OF THIS EQUIPMENT IS NOT FOR SPORT OR RECREATION. ALWAYS TAKE THE FOLLOWING PRECAUTIONS WHEN USING THIS MACHINE:

• NEVER ALLOW PEOPLE WHO ARE UNFAMILIAR WITH THESE INSTRUCTIONS TO USE THE DR VERSA-

PRO Z-MOWER.

• KEEP BYSTANDERS AT LEAST 100 FEET AWAY FROM YOUR WORK AREA AT ALL TIMES. THE MOWER

CAN THROW OBJECTS FAR AND AT GREAT SPEEDS. TO BE SAFE, DO NOT OPERATE THE MACHINE NEAR SMALL CHILDREN OR PETS, AND NEVER ALLOW CHILDREN TO OPERATE THE MOWER. DISENGAGE THE BLADES AND STOP THE ENGINE WHEN ANOTHER PERSON OR PET APPROACHES.

• NEVER CARRY PASSENGERS ON YOUR VERSA-PRO Z-MOWER.

• CLEAR THE AREA OF OBJECTS SUCH AS ROCKS, TOYS, WIRE, BONES, STICKS ETC., WHICH COULD BE

PICKED UP AND THROWN BY THE BLADES.

• KEEP YOUR HANDS AND FEET AWAY FROM THE BLADES, BELTS, CHAINS, BLADE PULLEYS, AND

CONCEALED AREAS WHILE THE ENGINE IS RUNNING. NEVER REACH UNDER THE DECK OR GRAB HOLD OF ANY PART OF THE DECK WHEN THE ENGINE IS RUNNING.

• ALWAYS DISENGAGE THE BLADES, SET THE PARKING BRAKE, SHUT-OFF THE ENGINE, AND REMOVE

THE KEY WHENEVER YOU LEAVE THE MACHINE. REMOVE THE SPARK PLUG WIRE(S) BEFORE ADJUSTING THE MACHINE. IF YOU HAVE TO STOP TO REMOVE GRASS OR DEBRIS FROM THE UNDERSIDE OF THE DECK, ALWAYS DISCONNECT THE SPARK PLUG WIRE(S) FIRST.

• THE EXHAUST AREA ON THE ENGINE BECOMES VERY HOT WITH USE. ALLOW THE ENGINE TO

COOL BEFORE DOING MAINTENANCE OR MAKING ADJUSTMENTS.

• KEEP COMBUSTIBLE SUBSTANCES AWAY FROM THE ENGINE.

• WHEN OPERATING OVER UNEVEN TERRAIN AND SLOPES, USE EXTREME CAUTION TO ENSURE

SOLID AND FIRM FOOTING. KEEP A FIRM HOLD ON THE CONTROL HANDLES AND WALK, NEVER RUN.

• STOP THE BLADES WHEN CROSSING GRAVEL DRIVES, WALKS, OR ROADS.

• USE EXTRA CAUTION WHEN MOWING IN WET OR SLIPPERY CONDITIONS.

• ALWAYS OPERATE THE MOWER FROM THE OPERATOR’S POSITION, IN THE DRIVER’S SEAT OR

BEHIND THE MOWER. NEVER PASS OR STAND ON THE DISCHARGE (RIGHT) SIDE OR IN FRONT OF MACHINE WHEN THE ENGINE IS RUNNING.

• LOOK DOWN, AND BEHIND BEFORE AND WHILE MOVING BACKWARDS.

• DO NOT, UNDER ANY CONDITIONS, REMOVE, BEND, CUT, FIT, WELD, OR OTHERWISE ALTER

STANDARD PARTS ON THE DR VERSA-PRO Z-MOWER. THIS INCLUDES ALL SHIELDS AND GUARDS. MODIFICATIONS TO YOUR MACHINE COULD CAUSE PERSONAL INJURIES AND PROPERTY DAMAGE AND WILL VOID YOUR WARRANTY.

• IF THE MACHINE STARTS TO MAKE AN UNUSUAL NOISE OR VIBRATION, IMMEDIATELY SHUT OFF

THE ENGINE, DISCONNECT THE SPARK PLUG WIRE(S), AND ALLOW ALL MOVING PARTS TO COME TO A COMPLETE STOP. VIBRATION IS GENERALLY A WARNING OF TROUBLE. INSPECT FOR CLOGGING OR DAMAGE. CLEAN AND REPAIR AND/OR REPLACE DAMAGED PARTS.

• WHILE USING THE DR

VERSA-PRO Z-MOWER, DO NOT HURRY OR TAKE THINGS FOR GRANTED. WHEN IN DOUBT ABOUT THE EQUIPMENT OR YOUR SURROUNDINGS, STOP THE MACHINE AND TAKE THE TIME TO LOOK THINGS OVER. MAKE SURE THAT YOU HAVE 100% CONTROL OF THE MOWER AT ALL TIMES.

• DO NOT OPERATE THE MACHINE WHEN UNDER THE INFLUENCE OF ALCOHOL, DRUGS, OR

MEDICATION.

• WATCH FOR TRAFFIC WHEN MOWING NEAR ROADWAYS.

• WHILE OPERATING, STAY ALERT FOR HOLES, ROCKS, OR ROOTS, WHICH MAY CAUSE DAMAGE TO

THE EQUIPMENT OR INJURY TO THE OPERATOR. KEEP AT LEAST THREE (3) FEET AWAY FROM DROPOFFS, DITCHES, CREEKS, CULVERTS, WASHOUTS AND PUBLIC HIGHWAYS.

• USE THE MACHINE IN DAYLIGHT OR GOOD ARTIFICIAL LIGHT.

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Operating on Slopes and Uneven Terrain

SLOPES ARE A MAJOR FACTOR RELATED TO TIP-OVER, AND SLIP AND FALL ACCIDENTS, WHICH CAN RESULT IN SEVERE INJURY. OPERATING ON SLOPES REQUIRES CAUTION. IF YOU FEEL UNEASY ON A SLOPE, DO NOT MOW IT. ALWAYS TAKE THE FOLLOWING PRECAUTIONS WHEN USING THIS MACHINE ON SLOPES:

ALWAYS:

• REMOVE OBJECTS SUCH AS ROCKS, TREE LIMBS, ETC.

• WATCH OUT FOR HOLES, RUTS, OR BUMPS. TALL GRASS CAN HIDE OBSTACLES.

• MOW ACROSS THE FACE OF SLOPES IN THE WALK-BEHIND POSITION; NEVER UP AND DOWN.

EXERCISE EXTREME CAUTION WHEN CHANGING DIRECTION ON SLOPES.

• REDUCE SPEED AND EXERCISE EXTREME CAUTION ON SLOPES.

• OPERATE YOUR MACHINE SMOOTHLY AND AT A GROUND SPEED SLOW ENOUGH TO INSURE

COMPLETE CONTROL AT ALL TIMES. AVOID ERRATIC OPERATION AND EXCESSIVE SPEED.

• REDUCE SPEED AND USE CAUTION WHEN MAKING SHARP TURNS. SHARP TURNS ON ANY TERRAIN

MAY CAUSE LOSS OF CONTROL.

NEVER:

• NEVER

OR BALANCE.

MOW NEAR DROP-OFFS, DITCHES, OR EMBANKMENTS. YOU COULD LOSE YOUR FOOTING

• NEVER MOW ON SLOPES GREATER THAN 20 DEGREES OR ANY EXCESSIVELY STEEP SLOPES.

• NEVER

MOW ON WET SLOPES. REDUCED TRACTION COULD RESULT IN SLIPPING.

• NEVER STOP OR CHANGE SPEED ON SLOPES.

• NEVER STOP OR START SUDDENLY WHEN GOING UPHILL OR DOWNHILL AND AVOID UPHILL

STARTS.

Safety for Children

TRAGIC ACCIDENTS CAN OCCUR IF THE OPERATOR IS NOT ALERT TO THE PRESENCE OF CHILDREN. CHILDREN ARE OFTEN ATTRACTED TO THE MOWER AND THE MOWING ACTIVITY. NEVER THAT CHILDREN WILL REMAIN WHERE YOU LAST SAW THEM.

• KEEP CHILDREN OUT OF THE MOWING AREA AND UNDER THE WATCHFUL CARE OF A RESPONSIBLE

ADULT.

• BE ALERT AND TURN THE MOWER OFF IF CHILDREN ENTER THE WORK AREA.

• BEFORE AND WHILE MOVING BACKWARDS, LOOK BEHIND AND DOWN

FOR SMALL CHILDREN.

• NEVER ALLOW CHILDREN TO OPERATE THE MOWER.

• USE EXTRA CARE WHEN APPROACHING BLIND CORNERS, SHRUBS, TREES, OR OTHER OBJECTS THAT

MAY OBSCURE YOUR VISION.

ASSUME

Safety with Gasoline-Powered Machines

GASOLINE IS A HIGHLY FLAMMABLE LIQUID. GASOLINE ALSO GIVES OFF FLAMMABLE VAPOR THAT CAN BE EASILY IGNITED AND CAUSE A FIRE OR EXPLOSION. NEVER OVERLOOK THE HAZARDS OF GASOLINE. ALWAYS FOLLOW THESE PRECAUTIONS:

• NEVER RUN THE ENGINE IN AN ENCLOSED AREA OR WITHOUT PROPER VENTILATION AS THE

EXHAUST FROM THE ENGINE CONTAINS CARBON MONOXIDE, WHICH IS AN ODORLESS, TASTELESS, AND DEADLY POISONOUS GAS.

• STORE ALL FUEL AND OIL IN CONTAINERS SPECIFICALLY DESIGNED AND APPROVED FOR THIS

PURPOSE AND KEEP AWAY FROM HEAT AND OPEN FLAME, AND OUT OF THE REACH OF CHILDREN.

• USE GASOLINE ONLY AS A FUEL, NEVER AS A CLEANER.

• FILL THE GASOLINE TANK OUTDOORS WITH THE ENGINE OFF AND ALLOW THE ENGINE TO COOL

COMPLETELY. DO NOT HANDLE GASOLINE IF YOU OR ANYONE NEARBY IS SMOKING, OR IF YOU ARE NEAR ANYTHING THAT COULD CAUSE IT TO IGNITE OR EXPLODE. REPLACE THE CAPS ON THE FUEL TANK AND FUEL CONTAINER SECURELY.

• IF YOU SPILL GASOLINE, DO NOT ATTEMPT TO START THE ENGINE. MOVE THE MACHINE AWAY

FROM THE AREA OF THE SPILL AND AVOID CREATING ANY SOURCE OF IGNITION UNTIL THE GAS VAPORS HAVE DISSIPATED. WIPE UP ANY SPILLED FUEL TO PREVENT A FIRE HAZARD AND PROPERLY DISPOSE OF THE WASTE.

• ALLOW THE ENGINE TO COOL COMPLETELY BEFORE STORING IN ANY ENCLOSURE. NEVER STORE

THE MACHINE WITH GAS IN THE TANK OR A FUEL CONTAINER, NEAR AN OPEN FLAME OR SPARK SUCH AS A WATER HEATER.

• NEVER MAKE ADJUSTMENTS OR REPAIRS WITH THE ENGINE RUNNING. DISCONNECT THE SPARK

PLUG WIRE(S) AND KEEP THE WIRE AWAY FROM THE SPARK PLUG(S) TO PREVENT ACCIDENTAL STARTING.

• NEVER OPERATE THE ENGINE WITH THE AIR CLEANER OR COVER OVER THE CARBURETOR AIR

INTAKE REMOVED, EXCEPT FOR ADJUSTMENT. REMOVAL OF SUCH PARTS COULD CREATE A FIRE HAZARD. DO NOT USE FLAMMABLE SOLUTIONS TO CLEAN AIR FILTER.

• NEVER TAMPER WITH SAFETY DEVICES. CHECK THEIR PROPER OPERATION REGULARLY.

• DO NOT CHANGE THE ENGINE GOVERNOR SETTINGS OR MODIFY THE ENGINE SPEED.

• TO REDUCE FIRE HAZARD, KEEP THE ENGINE AND MUFFLER FREE OF DEBRIS BUILD-UP.

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THE MOWER MUST BE OPERATED SAFELY TO PREVENT OR MINIMIZE THE RISK OF MINOR OR MODERATE INJURY. UNSAFE OPERATION CAN CREATE A NUMBER OF HAZARDS FOR YOU. ALWAYS TAKE THE FOLLOWING PRECAUTIONS WHEN OPERATING THIS MOWER:

• KEEP IN MIND THAT THE OPERATOR OR USER IS RESPONSIBLE FOR ACCIDENTS OR HAZARDS

OCCURRING TO OTHER PEOPLE, THEIR PROPERTY, AND THEMSELVES.

• USE EAR PROTECTORS OR EAR PLUGS RATED FOR AT LEAST 20 DBA TO PROTECT YOUR HEARING.

• WEAR LONG PANTS WHILE MOWING.

• USE CAUTION WHEN MOWING CLOSE TO FENCES, BUILDINGS, TREES, ETC. SO AS NOT TO HIT

THEM WITH THE MOWER DECK. DOING SO, YOU MAY CONTROL OF THE MACHINE.

• EXERCISE CARE WHEN MOWING AROUND A FIXED OBJECT TO PREVENT THE EQUIPMENT FROM

STRIKING THE OBJECT. WHEN MOWING, NEVER DELIBERATELY RUN OVER ANY FOREIGN OBJECT.

• AREAS WET WITH DEW, RAIN OR SNOW WILL BE MORE SLIPPERY THAN WHEN DRY. AREAS COVERED

WITH LOOSE GRAVEL ARE MORE SLIPPERY THAN FIRM DRY GROUND. GREATER STOPPING DISTANCES ARE REQUIRED IN THESE SLIPPERY AREAS.

• SEE MANUFACTURER’S INSTRUCTIONS FOR PROPER OPERATION AND INSTALLATION OF

ACCESSORIES. ONLY USE ACCESSORIES APPROVED BY COUNTRY HOME PRODUCTS, INC.

• KEEP ALL NUTS AND BOLTS TIGHT, ESPECIALLY THE BLADE ATTACHMENT BOLTS.

• KEEP THE EQUIPMENT AND ATTACHMENTS IN GOOD OPERATING CONDITION.

• THE MOWER BLADES ARE SHARP AND CAN CUT. WRAP THE BLADES OR WEAR GLOVES, AND USE

EXTRA CAUTION WHEN SERVICING.

• REPLACE DAMAGED OR MISSING SAFETY LABELS.

• LEARN TO EXPECT CHANGES IN OPERATING CONDITIONS. ADDING OR REMOVING ATTACHMENTS

OR WEIGHT TO YOUR EQUIPMENT WILL MAKE YOUR MACHINE PERFORM DIFFERENTLY.

• NO LIST OF WARNINGS AND CAUTIONS CAN BE ALL-INCLUSIVE. IF SITUATIONS OCCUR THAT ARE

NOT COVERED BY THIS MANUAL, THE OPERATOR MUST APPLY COMMON SENSE AND OPERATE THIS MOWER IN A SAFE MANNER. CALL 1-800-DR-OWNER (376-9637) FOR ASSISTANCE.

A Note to All Users

Under California law, and the laws of some other states, you are not permitted to operate an internal combustion Engine using hydrocarbon fuels without an Engine spark arrester. This also applies to operation on US Forest Lands. All DR VERSA-PRO Z-MOWERS shipped to California, New Mexico, and Washington State are provided with spark arresters. Failure of the owner/operator to maintain this equipment in compliance with state regulations is a misdemeanor under California law and may be in violation of other state and/or federal regulations. Contact your local fire marshal or forest service for specific information in your area.

Additional Information and Potential Changes

Country Home Products, Inc. reserves the right to discontinue, change, and improve its products at any time without notice or obligation to the purchaser. The descriptions and specifications contained in this manual were in effect at printing. Equipment described within this manual may be optional. Some illustrations may not be applicable to your machine.

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CHAPTER 3

SETTING UP YOUR DR VERSA-PRO Z-MOWER

This chapter outlines a few simple steps you will need to follow to set up your new machine before you use it. It may be helpful to familiarize yourself with the controls and features on your mower by reviewing Figure 1 in the next section before beginning the steps outlined in this chapter. If you have any questions at all, please

feel free to contact our Customer Service Representatives at our Toll-Free number: 1-800-DR-OWNER (376-9637).

DR VERSA-PRO Z-MOWER Controls and Features

810

NOTE: The model shown in Figure 1 may look slightly different from your machine.

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Figure 1

Control Panel

1. Blades Control Knob - Located on the Control Panel. Pull up to rotate the Cutting Blades. Push

in to stop the Cutting Blades from rotating. Operator Presence Safety Switches on the Mower will not allow you to start the Engine or leave the Mower with the Engine running when the Blade Control Knob in the pulled up position.

2. Control Handles - Located on the Control Panel. The Control Handles regulate the speed and direction of the Mower.

3. Operator Presence Lever - Located on the Right Control Handle. Squeeze and hold the Operator Presence Lever against the Handle to operate the Mower when the Cutting Blades are rotating. This Operator Presence Lever is designed for your safety. The switch it actuates will shut down the Blades and the Engine if you leave the Mower or fall off when the Cutting Blades are rotating.

4. Deck Height Adjustment - The Foot Pedal is located on the left side of the Mower.

5. Deck Spring Assembly -

Located on each side of the Chassis, above the Deck.

6. Discharge Chute - Located on the right side of the Deck. ALWAYS keep the Deflector in the down position when mowing.

7. Fuel Tank - Located at the top rear of the Mower. Use unleaded fuel only. The Fuel Shut-Off Valve is located on the bottom of the Fuel Tank.

8. Hydro Reservoir - Located underneath the Seat. Hydraulic oil is used to help cool the Transmission. Use only factory recommended Hydraulic oil.

9. Ignition Switch - Located on the Control Panel. The Ignition Switch has three positions: OFF, RUN, and START. To Start the Engine, turn the Key all the way to START. Release the Key when the Engine Starts and it will automatically return to the RUN position. Turn the Switch to the OFF position to stop the Engine.

10. Parking Brake - Located on the left rear of the Mower. Push the Parking Brake Handle down to engage. Be sure to release the Parking Brake before operating the machine.

11. Control Arm Adjustment - Located on the right rear side of the Mower.

12. Speed Control Bar - Located on the Control Panel. Used to control speed and stabilize hand controls when operating the Mower.

13. Speed Control Knob - Located on the left side of the Control Panel. Use this to adjust the Speed Control Bar, which regulates the speed of the Mower.

14. Throttle Handle - Located on the Control Arm. Move the Throttle Handle forward to the FAST

position to operate the Mower. Move the Throttle past the SLOW position to shut the Engine OFF.

15. Choke Control – Pull the Choke Knob out to start a cold Engine.

Unpacking the Mower

NOTE: Unpacking the DR VERSA-PRO Z-MOWER is a two-person job. We recommend you have an extra set of

hands available before you begin as the 48" wide model weighs 820 lbs. and the 52" wide model weighs 835 lbs.

Tools and Supplies Needed:

• Pry Bar

• Metal Shears (Side Cutters)

• Hammer

• Gloves and Eye Protection

• WEAR EYE PROTECTION WHEN CUTTING THE BANDING. THE BANDING MAY HAVE A LOT OF

TENSION ON IT AND MAY SNAP AND CUT YOU. ALWAYS STAND TO ONE SIDE WHEN CUTTING

THE BAND.

• USE CAUTION WHEN PRYING OFF THE SUPPORT MEMBERS SO AS NOT TO SCRATCH YOURSELF

ON THE NAILS.

• STABILIZE THE SHIPPING CONTAINER ON CLEAN FLAT TERRAIN BEFORE ATTEMPTING TO

UNPACK AND ASSEMBLE THE MACHINE.

1. Pry off and remove the four (4) top cross members of the shipping crate. Be careful of the nails

when removing the boards.

2. Pry off and remove the vertical members and diagonal braces from the shipping crate.

3. Stand to one side and cut any bands holding the machine to the shipping pallet. Be careful when

cutting the banding.

4. Using a Hammer, tap and remove the two (2) Shipping Blocks from under the front of the

machine.

5. Change the Operator Position of the DR VERSA-PRO Z-MOWER to the Walk-Behind Position. See

page 24.

6. Connect the Battery wire, see page 16.

7. Add gasoline and start the Engine (see page 18) and slowly drive the machine (see page 19)

forward off the shipping pallet.

GO SLOW AND USE CAUTION NOT TO TRIP ON THE SHIPPING PALLET AS YOU WALK FORWARD.

8. Do not discard your pallet and packaging material until you are fully satisfied with your new DR

VERSA-PRO Z-MOWER.

14 DR

VERSA-PRO

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Z-MOWER

Adding Oil and Gasoline

TO GET AN ACCURATE READING WHEN CHECKING THE OIL LEVEL:

⇒ THE MACHINE SHOULD BE ON A LEVEL SURFACE. ⇒ THE DIPSTICK SHOULD BE SCREWED DOWN

Tip: To avoid confusion, we recommend leaving the caps ON the Fuel and Oil Fills until you are ready to

pour either gasoline or oil into the correct Fill.

NOTE: Use only SAE 30 High Detergent oil. Other types of oil could cause problems with the operation of your

machine. Please refer to your Engine Owner’s Manual for detailed oil information.

Approximate Engine Oil Required

Briggs & Stratton – 19.5 HP, OHV, AVS, ELS 48 oz. (1.42 L)

Briggs & Stratton – 22.0 HP, OHV, AVS, ELS 64 oz. (1.89 L)

1. Place the machine on a level surface and initially add 32 oz. of SAE 30 High Detergent oil

(recommended by the Engine Manufacturer) into the Oil Fill (Figure 2) and wait one minute for the oil to settle.

ON BRIGGS & STRATTON ENGINES.

2. Check the Dipstick and continue adding a few ounces of oil at a time, rechecking the Dipstick until the

oil reaches the fill mark. Be careful not to overfill.

3. Fill the Fuel Tank to not more than 1/4" from the bottom of the Fill Neck with fresh, unleaded gas.

The Fuel Tank contains five (5) gallons. See the Engine Owner’s Manual for more information.

Oil Fill

Figure 2

Check the Tire Pressure

There should be 10 psi in all tires.

NOTE: Do not fill the tires to the maximum pressure indicated on the side of the tires.

Fuel Fill

Connecting the Battery Wire

We ship all Electric-Starting systems with the negative terminal Battery wire disconnected. This prevents the Battery from discharging during shipment. Before using your DR VERSA-PRO Z-MOWER, you must connect the Battery wire.

Attach the Negative Battery wire to the Negative Battery terminal (Figure 3) with the Screw and Nut provided on the Battery Terminal.

Connect Negative Battery Wire

16 DR

VERSA-PRO

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Z-MOWER

Battery

Figure 3

CHAPTER 4

OPERATING YOUR DR VERSA-PRO Z-MOWER

This chapter covers the procedures for starting and stopping your new DR VERSA-PRO Z-MOWER and discusses basic operation features. You may find it helpful to review the Controls and Features (Figure 1) on page 12 before reading this chapter.

The Pre-Start Safety Check

Your DR VERSA-PRO Z-MOWER is fitted with an Operator Presence System to prevent the Blades from rotating without an Operator in the proper position at the Controls. In addition, normal wear and tear can bring about the need for adjustment to some running parts to insure that they function properly in terms of safe operation.

For your protection, it is imperative that you perform these simple test procedures before each use of the machine to verify that the safety equipment is in good order and that no part adjustments are needed for safe operation.

Test your Operator Presence Control System:

1. Stand in the Operating Position behind the Control Handles or sit in the seat, start your machine, hold

the Operator Presence Lever against the Right Handle (Figure 1 on page 12) and engage the Blades.

2. Remain behind the Control Handles or seated and release the Operator Presence Lever from against the

Right Handle (Figure 1 on page 12).

3. THE BLADES SHOULD STOP TURNING IMMEDIATELY and the Engine should shut off. If the Engine

does not shut off and the Blades do not stop, your Operator Presence Control System may be damaged or disabled.

TURN OFF YOUR MACHINE BY USING THE IGNITION KEY AND STOP USING YOUR MACHINE IMMEDIATELY!

Inspect the system for the following:

• Intentional disabling of the system through part modification or temporary measures used to override

• Loose electrical connections.

• Broken parts.

After inspection, repeat this test. If your system still does not operate properly, REMOVE THE KEY FROM THE IGNITION SWITCH TO PREVENT OTHERS FROM OPERATING THE EQUIPMENT.

Visit our website at www.DRPower.com or call our Technical Support Representatives Toll Free at: 1-800-DR-OWNER (376-9637) for assistance.

the system.

Before Starting the Engine

1. Check the oil level every time you use the machine. See Figure 2 on page 15.

2. Check the fuel level (Figure 2).

Starting the Engine

1. Make sure the Control Handles are at their Neutral position.

2. Make sure the Blades Control Knob is in the STOP (pushed in) position.

3. Move the Throttle Handle (Figure 1) forward to the START position.

4. Pull the Choke Control (Figure 1) all the way out to the Choke position.

5. Turn the Key (Figure 1) to START to engage the Starter. When the Engine starts, release the Key. The

Key Switch is spring loaded, and will return to the RUN position automatically.

IF THE ENGINE FAILS TO START AFTER TEN (10) SECONDS OF CONTINUOUS CRANKING, TURN THE KEY TO THE OFF POSITION AND ALLOW THE STARTER MOTOR TO COOL. CHECK THE CAUSE OF HARD STARTING; CONSULT CHAPTER 6 - TROUBLESHOOTING.

6. Once the Engine has started, slowly return the Choke to its normal position. If the Engine stalls at low

speed, or hesitates during acceleration, pull the Choke Control out as far as necessary until the Engine reaches its normal operating temperature.

Stopping the Engine

If the Engine has been working hard, or is hot, allow it to idle for 3 to 4 minutes before turning the Key OFF. This practice will help cool the Engine before stopping. To stop the Engine, pull the Throttle Control Lever back to the STOP position and turn the Key to the OFF position.

ALWAYS REMOVE THE KEY AND SET THE PARKING BRAKE WHEN LEAVING THE MACHINE UNATTENDED, EVEN IF FOR JUST A FEW MINUTES. PREVENT ACCIDENTS; DON’T GIVE CHILDREN OR UNAUTHORIZED PERSONS AN OPPORTUNITY TO OPERATE THE MACHINE.

18 DR

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Z-MOWER

Operating the VERSA-PRO Z-MOWER

Throttle Control

The Throttle Control (Figure 1 on page 12) regulates the speed of Engine as measured in R.P.M. (Revolutions per Minute). This Control IS NOT used to regulate the ground speed of the Mower. The Engine is designed with a special Governor that limits Engine R.P.M. Unlike an automobile, this Governor allows the Engine to operate most efficiently at a set speed, and protects it from damage caused by excessive R.P.M. Always operate the machine with the Throttle Control set between 3/4 and Full speed.

Speed Control

The Speed Control Knob (Figure 4) is located on the left side of the Control Panel. To set the desired speed, loosen the Speed Control Knob and move the Speed Control Bar ( The closer the Bar is to the Control Handles (

Figure 4) the slower the speed. When the desired speed

is set, tighten the Speed Control Knob to secure the Speed Control Bar.

THE SPEED CONTROL SHOULD BE SET AT A SLOW RATE WHEN OPERATING THE MACHINE FOR THE FIRST TIME. CONTINUE AT THIS SPEED UNTIL YOU ARE FAMILIAR WITH HOW THE MACHINE OPERATES. DO NOT OPERATE THE MACHINE UNLESS YOU HAVE READ THIS MANUAL, AND UNDERSTAND THE CONTROLS COMPLETELY. DO NOT ATTEMPT TO MOW UNTIL YOU ARE COMFORTABLE USING THE CONTROLS.

Figure 4) forward or back.

Control Handles

After setting the Speed Control Bar to the desired speed, slowly push the Control Handles forward (Figure 5) until they reach the Speed Control Bar. Use the palm of your hands to hold the Control Handles forward while wrapping your fingers around the Speed Control Bar to assure stability. It is important to hold the Control Handles together with the Speed Control Bar. This will keep the Controls stable and avoid jerking movements if the machine hits a bump or is moving over rough ground. Each time you release one of the Control Handles, it will go back to neutral, stopping that Wheel from turning.

To turn the Mower left, slowly release the left Control Handle (let it move back toward you) until the Mower has reached its desired position. Then return the left Control Handle to the forward position to continue going straight. Repeat the same operation with the right Control Handle to turn right. To reverse, slowly pull the Control Handles back from the neutral position.

Contro

Speed Control

Figure 4

Figure 5

Handle

Speed Control

Knob

Stopping the Mower

To stop the Mower, slowly release both Control Handles and they will automatically return to neutral. If you need to stop quickly, remove your hands from the Control Handles and the machine will stop suddenly. If the machine creeps while in neutral, see Adjusting the Neutral Setting on page 39.

Stopping the Blades

Push in the Blade Control Knob (Figure 1, on page 12).

NOTE: Activating the Operator Presence System by releasing the Operator Presence Lever from against the

Right Handle will also disengage the Blades and shut off the Engine.

Mowing

• KEEP ALL SHIELDS AND DISCHARGE DEFLECTORS IN PLACE. NEVER ATTEMPT TO CLEAR

DISCHARGE AREAS OR MOWER BLADES WITHOUT DISENGAGING BLADES, TURNING THE ENGINE OFF, AND REMOVING KEY.

• BEFORE YOU START MOWING, TAKE TIME TO LEARN HOW TO MANEUVER AND CONTROL YOUR

DR VERSA-PRO Z-MOWER OF YOUR ABILITY TO SAFELY OPERATE AND CONTROL THE MACHINE.

CAREFULLY FOLLOW THE STEPS BELOW UNTIL YOU FEEL CONFIDENT

Practice Before Mowing

The following steps will help you learn to maneuver and control the DR VERSA-PRO Z-MOWER:

1. Be sure the Speed Control Bar is in the upright position.

2. Find a remote area free of obstacles, children, and pets.

3. Start the Engine and set the Throttle just below half speed.

4. Raise the Deck (see page 34) and DO NOT engage the Blades at this time.

5. To go forward, position your hands, with fingers extended, on the sides of the Control Handles.

Slowly push the Control Handles forward until you are able to grasp the Speed Control Bar with your fingers. Squeeze the Control Handles firmly against the Speed Control Bar. NEVER grasp the Control Handles alone without stabilizing them against the Speed Control Bar.

6. From a stopped position, practice turning to the right by gently squeezing the left Control Handle

toward the Speed Control Bar. Then practice turning left by squeezing the right Control Handle toward the Speed Control Bar.

7. Repeat the previous steps, this time turning in a complete circle both left and right.

8. Once you are going straight, to turn left, slowly release the left Control Handle (let it move back

toward you) until the Mower has reached its desired position. Then return the left Control Handle to the forward position to continue going straight. Repeat the same operation with the right Control Handle to turn right.

9. From a stopped position, slowly pull both Control Handles toward you to reverse the machine.

Then practice turning left and right in reverse by operating one Control Handle at a time.

Now

20 DR

PRACTICE!

VERSA-PRO

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Z-MOWER

Mowing Speed

The design of the VERSA-PRO Z-Mower is to operate most efficiently at the maximum Blade speed. The speed of the machine should allow the Mower Blades to maintain this maximum speed while mowing across turf. Slow the machine for cutting tall grass, grass heavy with moisture, or when mowing on rough terrain. If the ground speed is too fast, or the Blade speed is too slow, the Mower Blades will not be able to lift the grass into the cutting position as the Mower passes over the ground, causing the mowing to be uneven. You should adjust the Speed Control Bar to limit your maximum speed. See page 19.

Mowing Height

Probably, the best cutting height for your lawn was determined from previous experience. The first time you mow, set the cutting height a little higher than you would if using a narrow walk-behind mower. This will help you determine the best way to mow uneven areas so a wider cut does not result in scalping of the lawn.

NOTE:

For more information, see “Adjusting the Deck Height” on page 34.

Mowing Tips

• For the best operation on average lawns, operate the Engine at Full Throttle.

• Control the ground speed by adjusting the Speed Control Bar.

• Uneven cutting is often the result of excessive ground speed. To correct uneven cutting, reduce the

ground speed.

• Tall grass and weeds should be cut with the Mower Deck in its highest setting, then make a second

pass cutting at the desired height.

• Always keep the Mower Blades sharp. Unsharpened Blades may result in poor cutting and cause

unwanted vibrations that could damage your machine.

Obstacle Tips

Dealing with obstacles in the terrain is easy with your new DR VERSA-PRO Z-MOWER. The following section explains how to approach most common obstacles.

• THE MOWER ENGINE'S POWER CAN EASILY THROW STONES, STICKS, AND OTHER DEBRIS UP TO 50

FEET AT GREAT VELOCITY, WHICH COULD CAUSE PERSONAL INJURY OR PROPERTY DAMAGE. DO NOT RUN THE MACHINE OVER GRAVEL DRIVEWAYS, LOOSE STONES OR MULCH WITH THE MOWER BLADES SPINNING.

• ALWAYS CHECK YOUR WORK AREA BEFORE MOWING AND REMOVE ANY DEBRIS THAT MIGHT

TANGLE OR DAMAGE THE MACHINE. IF YOU DO RUN INTO DEBRIS AND THE MOWER BECOMES TANGLED, TURN OFF THE ENGINE AND DISCONNECT THE SPARK PLUG WIRE(S) BEFORE ATTEMPTING TO UNTANGLE THE MACHINE.

• NEVER TOUCH THE EXHAUST AREAS OR THE SPARK PLUG(S)—AS BOTH ARE EXTREMELY HOT.

Slopes

• WHEN OPERATING THE DR VERSA-PRO Z-MOWER OVER UNEVEN TERRAIN OR SLOPES, USE

EXTREME CAUTION TO AVOID TIPPING OVER THE MACHINE.

• NEVER USE THE DR VERSA-PRO Z-MOWER ON SLOPES GREATER THAN 20 DEGREES. DOING SO

COULD RESULT IN SERIOUS INJURY OR DAMAGE TO YOUR MACHINE.

1. If you have to mow on sloping terrain, mow in the “walk-behind” mode across the slope, not up and

down, for better control.

2. Use a slower speed going down a slope.

If the machine gets hung up

1. Disengage the Blades. NEVER try to free the machine from stumps or debris with the Blades engaged.

2. Try backing away from the obstacle.

• IF YOU NEED TO LEAVE THE OPERATING POSITION TO CLEAR DEBRIS FROM THE DECK, FIRST STOP

THE BLADES, SHUT OFF THE ENGINE, WAIT FIVE (5) MINUTES FOR THE MACHINE TO COOL AND DISCONNECT THE SPARK PLUG WIRE(S), KEEPING IT AWAY FROM THE SPARK PLUG(S).

• NEVER TOUCH THE EXHAUST AREAS OR THE SPARK PLUG(S)—AS BOTH ARE EXTREMELY HOT.

Reverse

1. Be very careful of your footing when operating the machine in reverse. Know what is behind you and

take your time.

2. Disengage the Blades before moving in reverse. Mow in the forward direction only, using reverse for

maneuvering.

3. Gently pull the Control Handles toward you to start moving in reverse.

Cutting in Wet and Heavy Growth

1. Be very careful of your footing when mowing in wet conditions. Avoid steep slopes and other slippery

areas.

2. Use a slower speed when mowing in wet conditions.

3. Use a slower speed or add cutting height when mowing in heavy growth.

22 DR

VERSA-PRO

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Z-MOWER

+ 58 hidden pages

DR Z-Mower 19.5 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual