DR Tow-Behind Yard Trimmer User Manual

DR
SAFETY & OPERATING INSTRUCTIONS
®
6.25 TOW-BEHIND TRIMMER/MOWER
Serial No.
Order No.
Read and understand this manual and all instructions before operating the DR 6.25 TOW-BEHIND TRIMMER/MOWER.
Original Language
Toll-free phone: 1-800-DR-OWNER (376-9637) Fax: 1-802-877-1213 Website: www.DRpower.com
Table of Contents
y
Chapter 1: General Safety Rules ............................................................................................................................................................ 3
Chapter 2: Setting Up the DR 6.25 TOW-BEHIND TRIMMER/MOWER ............................................................................................ 6
Chapter 3: Operating the DR 6.25 TOW-BEHIND TRIMMER/MOWER ............................................................................................. 12
Chapter 4: Maintaining the DR 6.25 TOW-BEHIND TRIMMER/MOWER .......................................................................................... 16
Chapter 5: Troubleshooting .................................................................................................................................................................. 21
Chapter 6: Parts Lists and Schematic Diagrams .................................................................................................................................. 24
Conventions used in this manual
This indicates a hazardous situation, which, if not followed, will result in death or serious injury.
This indicates a hazardous situation, which, if not avoided, could result in death or serious injury.
This indicates a hazardous situation, which, if not avoided, could result in minor or moderate injury.
This information is important in the proper use of your machine. Failure to follow this instruction could result in damage to
our machine or property.
Serial Number and Order Number
A Serial Number is used to identify your machine and is located on the Serial Number Label on your machine. An Order Number is used to check and maintain your order history and is located on the upper left portion of your packing slip. For your convenience and ready reference, enter the Serial Number and Order Number in the space provided on the front cover of this manual.
Additional Information and Potential Changes
DR Power Equipment reserves the right to discontinue, change, and improve its products at any time without notice or obligation to the purchaser. The descriptions and specifications contained in this manual were in effect at printing. Equipment described within this manual may be optional. Some illustrations may not be applicable to your machine.
2 DR
®
6.25 TOW-BEHIND TRIMMER/MOWER
Chapter 1: General Safety Rules
Read this Safety & Operating Instructions manual before you use the DR 6.25 TOW-BEHIND TRIMMER/MOWER. Become familiar with the operation and service recommendations to ensure the best performance from your machine. If you have any questions or need assistance, please contact us at www.DRpower.com or call toll-free 1-800-DR-OWNER (376-9637) and one of our Technical Support Representatives will be happy to help you.
Labels
Your DR 6.25 TOW-BEHIND TRIMMER/MOWER carries prominent labels as reminders for its proper and safe use. Shown below are copies of the Safety and Information labels that appear on the equipment. Take a moment to study them and make a note of their location on your DR 6.25 TOW-BEHIND TRIMMER/MOWER as you set up and before you operate the unit. Replace damaged or missing safety and information labels immediately.
#34162
#14823
#13758
#13649
#34149
#34148
#34167
Protecting yourself and those around you
This is a high-powered machine, with moving parts operating with high energy at high speeds. You must protect yourself and others from possible injury. Not taking proper precautions can create a number of hazards for you, as well as anyone else in the nearby area. Always take the following precautions when using this machine:
Always wear protective goggles or safety glasses with side shields while trimming to protect your eyes from possible thrown
debris.
Avoid wearing loose clothing or jewelry, which can catch on the machine’s moving parts. We recommend wearing gloves while using this machine. Be sure your gloves fit properly and do not have loose cuffs or
drawstrings.
Wear shoes with non-slip treads when using your DR 6.25 TOW-BEHIND TRIMMER/MOWER. If you have safety shoes, we
recommend wearing them. Do not use the machine while barefoot or wearing sandals with exposed toes or heels.
Wear long pants while operating the DR 6.25 TOW-BEHIND TRIMMER/MOWER. Use ear protectors or ear plugs rated for at least 20 dba to protect your hearing. Keep bystanders at least 100 feet away from your work area at all times. The tips of the cutting cords on the DR 6.25 TOW-
BEHIND TRIMMER/MOWER can throw sticks, small stones, gravel, and bits of debris over long distances at great velocity. Do not travel over loose materials such as gravel or mulch with the trimmer head spinning. Doing so could cause personal injury or property damage from thrown objects. Shut off the Tow Vehicle, set the parking brake and remove the key and then shut down the Trimmer Engine to stop the spinning cords when another person or pet approaches.
Never tamper with safety devices. Check their proper operation regularly. Never operate the machine when under the influence of alcohol, drugs, or medication.
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Safety for Children and Pets
Tragic accidents can occur if the operator is not alert to the presence of children and pets. Children are often attracted to the machine and the trimming activity. precautions:
Never
assume that children will remain where you last saw them. Always follow these
Keep children and pets out of the working area and under the watchful care of a responsible adult. Be alert and turn the machine off if children or pets enter the work area. Never allow children to operate the DR 6.25 TOW-BEHIND TRIMMER/MOWER. Use extra care when approaching blind corners, shrubs, trees, or other objects that may obscure your vision.
Safety with Gasoline - Powered Machines
Gasoline is a highly flammable liquid. Gasoline also gives off flammable vapor that can be easily ignited and cause a fire or explosion. Never overlook the hazards of gasoline. Always follow these precautions:
Never run the engine in an enclosed area or without proper ventilation as the exhaust from the engine contains carbon
monoxide, which is an odorless, tasteless, and deadly poisonous gas.
Store all fuel and oil in containers specifically designed and approved for this purpose and keep away from heat and open
flame, and out of the reach of children.
Replace rubber fuel lines and grommets when worn or damaged and after 5 years of use. Fill the gasoline tank outdoors with the engine off and allow the engine to cool completely. Don't handle gasoline if you or
anyone nearby is smoking, or if you're near anything that could cause it to ignite or explode. Reinstall the fuel tank Cap and fuel container cap securely.
If you spill gasoline, do not attempt to start the engine. Move the machine away from the area of the spill and avoid creating
any source of ignition until the gas vapors have dissipated. Wipe up any spilled fuel to prevent a fire hazard and properly dispose of the waste.
Allow the engine to cool completely before storing in any enclosure. Never store a machine that has gas in the tank, or a fuel
container, near an open flame or spark such as a water heater, space heater, clothes dryer or furnace.
Never make adjustments or repairs with the engine running. Shut down the engine, wait 5 minutes, disconnect the spark plug
wire, keeping it away from the spark plug to prevent accidental starting before making adjustments or repairs.
Never tamper with the engine’s governor setting. The governor controls the maximum safe operation speed and protects the
engine. Over-speeding the engine is dangerous and will cause damage to the engine and to the other moving parts of the machine. If required, see your authorized dealer for engine governor adjustments.
Keep combustible substances away from the engine when it is hot. Never cover the machine while the muffler is still hot. Do not operate the engine with the air cleaner or cover over the carburetor air-intake removed, except for adjustment.
Removal of such parts could create a fire hazard. Do not use flammable solutions to clean the air filter.
The muffler and engine become very hot with use and can cause a severe burn; do not touch. Allow the engine to cool before
refueling, doing maintenance, or making adjustments.
Do not mow in the rain. Water on the spark plug may cause the engine to stall. Keep combustible substances away from the engine when it is hot. Never cover the machine while the muffler is still hot.
4 DR
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6.25 TOW-BEHIND TRIMMER/MOWER
Operating the Trimmer/Mower Safely
This is a high-powered machine, with moving parts operating with high energy at high speeds. You must operate the machine safely. Unsafe operation can create a number of hazards for you, as well as anyone else in the nearby area. Keep in mind that the operator or user is responsible for accidents or hazards occurring to other people, their property, and themselves. Always take the following precautions when using this machine:
Be cautious when trimming in reverse and do not hit any obstacles. The machine is designed to spring out of the way when
hitting obstacles in the forward direction, not the reverse direction. If you hit obstacles with the Trimmer in the reverse direction the trimmer could be damaged and is not covered by the Warranty.
Know how to stop the Trimmer quickly by shutting off the engine. Never allow people who are unfamiliar with these instructions to use the DR 6.25 TOW-BEHIND TRIMMER/MOWER. Allow
only responsible individuals who are familiar with these rules of safe operation to use your machine.
Do not exceed 1-3 mph when trimming to allow proper cutting and discharge of material. Do not exceed 5 mph when transporting to prevent damage to the machine. Operating your Trimmer/Mower with the head misaligned with the ground can result in poor cut quality, pivoting problems,
scalping during cutting, wear on your equipment, and damage to the cutting cord
Never place your hands, feet, or any part of your body on or under the mower deck in the path of the spinning cords, belt,
pulleys, or near the discharge opening while the machine is running. Keep area of discharge clear of people, animals, buildings, glass, or anything else that will obstruct clear discharge, cause injury, or damage.
Your DR 6.25 TOW-BEHIND TRIMMER/MOWER is a powerful tool, not a plaything. Exercise extreme caution at all times.
The design of your machine is for trimming and mowing grass, weeds, and other growth as specified in this manual. Do not use it for any other purpose.
Whenever you leave the operating position to make adjustments, change cords or if you have to remove grass or debris from
the underside of the deck, always shut off the Tow Vehicle, set the parking brake and remove the Key. Shut off the Trimmer Engine and after all moving parts to come to a complete stop, then wait five minutes before performing any maintenance procedure or inspection on the Trimmer.
Be mindful of roll over hazards, changes in terrain, slopes, or wet conditions. Use care when backing up. Stop the cutting cords when crossing gravel drives, walks, or roads. Never, under any conditions, remove, bend, cut, fit, weld, or otherwise alter standard parts on the DR 6.25 TOW-BEHIND
TRIMMER/MOWER. This includes all shields and guards. Modifications to your machine could cause personal injuries and property damage and will void your warranty.
If the cutting cords strike a foreign object or if your machine should start making an unusual noise or vibration, shut off the
Tow Vehicle, set the parking brake and remove the Key. Shut off the Trimmer Engine and after all moving parts to come to a complete stop, wait five minutes before inspection. Vibration is generally a warning of trouble. Clean and repair and/or replace damaged parts.
While using the DR 6.25 TOW-BEHIND TRIMMER/MOWER, do not hurry or take things for granted. When in doubt about
the equipment or your surroundings, stop the machine and take the time to look things over. Make sure that you have 100% control of the Trimmer at all times.
Watch for traffic when mowing near roadways. Use the machine only in daylight. Be cautious when using your DR 6.25 TOW-BEHIND TRIMMER/MOWER around fencing, wires, ropes, and hoses. It is
possible that these and other debris can become wound around the Trimmer Head of the machine, potentially damaging the bearings or injuring you.
Do not operate the DR 6.25 TOW-BEHIND TRIMMER/MOWER on slopes greater than is recommended in your Tow Vehicle’s
user manual.
Keep all nuts and bolts tight and keep the equipment in good operating condition.
A Note to All Users
No list of warnings and cautions can be all-inclusive. If situations occur that are not covered by this manual, the operator must apply common sense and operate this DR 6.25 TOW-BEHIND TRIMMER/MOWER in a safe manner. Contact us at www.DRpower.com or call 1-800-DR-OWNER (376-9637) for assistance.
CONTACT US AT www.DRpower.com 5
Chapter 2: Setting Up the DR 6.25 TOW-BEHIND TRIMMER/MOWER
A
It may be helpful to familiarize yourself with the controls and features of your DR 6.25 TOW-BEHIND TRIMMER/MOWER as shown in Figure 1 before beginning these procedures. If you have any questions at all, please feel free to contact us at www.DRpower.com.
DR 6.25 TOW-BEHIND TRIMMER/MOWER Controls and Features
Gas Fill
Recoil Starter
Tow Hitch
Tow Bar
Swivel Frame
Springback
ssembly
Throttle Lever
Caster Wheel
Oil Fill/Dipstick
Bumper Guard
Primer Bulb
Cutting Cord
Line Plates
Mow-Ball
6 DR
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6.25 TOW-BEHIND TRIMMER/MOWER
®
Figure 1
Trimmer
Guard
Pneumatic Tracking Wheel
Specifications
6
1
Engine Cutting Width Cutting Heights Cord Tip Speed (mph) Cord Size Offset Maximum Reach Frame Spindle Housing Spindle Shaft Drive Belt Drive Engagement Cord Line Plates Mow-Ball Wheels Machine Dimensions Machine Weight
625 Series Briggs and Stratton. See your Engine owner’s manual for detailed Engine Specifications 22"
2.7", 3.2", 3.7", 4.2", 4.7" 220
0.155" (Blue) or 0.175" (Green) POS #1: 29", POS #2: 40.5", POS #3: 51" Welded Steel Cast Aluminum Steel D Shaft Double V, AA62 Clutch Free Belt Drive 5 Line Plates, 4" diameter Heat, Impact, and UV-Resistant Polymer, 4" Pneumatic, 9 x 3.5-4", -Caster, Plastic, 6 x 2 x 5/8" 66" L x 35" W x 21.5" H 74 lbs.
Hardware Bag Parts (Figure 2 and Table Below)
Item Part no. Description QTY
1 ........ 33348 .......... Bolt, Hex, Flange, 3/8-16 X 2.5" ............................... 7
2 ........ 21155 .......... Pin, Snap Safety, 3/8" X 2.75" .................................. 1
3 ........ 18967 .......... Washer, Flat, Neoprene, .490" ID X
1.06" OD X .09" TH .................................................. 1
4 ........ 21154 .......... Pin, Clevis, 1/2" OD X 3.5" LG ................................. 1
5 ........ 16003 .......... Pin, Hair, 1/2" To 9/16", .12" Wire........................... 2
6 ........ 33443 .......... Link, Chain, Threaded Connector,
9/16" ID, 1/4" TH ..................................................... 1
7 ........ 12685 .......... Pin, Cotter, 3/16" X 1.5" ........................................... 3
8 ........ 33333 .......... Nut, Nylon Lock, Flanged, 3/8-16 ............................ 7
9 ........ 34147 .......... Spring, 1" Diam. X 9" L X .095" TH .......................... 1
10 ...... 15745 .......... Washer, Flat, 5/8", USS ............................................ 2
1
8
Figure 2
2
9
7
10
3
4
5
Parts Box (Figure 3 and Table Below)
Item Part no. Description QTY
1 ........ 337631 ........ Swivel Frame ............................................................. 1
2 ........ 279331 ........ Bracket, Hitch Adjustment ....................................... 2
4
3 ........ 337701 ........ Caster, Yoke 1
4 ........ 254891 ........ Hitch Assembly ......................................................... 1
Compare the contents of the Hardware Bag and Parts Box with the lists and photos above. If you have any questions please contact us at www.DRpower.com or call 1-800-DR-OWNER (376-9637) for assistance.
Figure 3
CONTACT US AT www.DRpower.com 7
3
2
s
Hitch
A
s
A
ssembly
Figure 4
Snap Pin
Tow Bar
Figure 5
Tracking Wheel
Label on Top
Hitch Adjustment Brackets
3/8-16 X 2.5" Flange Bolts and Locknut
Swivel Frame
Tow Bar
Spring
3/8-16 X 2.5" Flange Bolts and Locknut
Swivel Frame
Assembly
Tools needed:
Two 9/16" Wrenches Pliers
Note: Ensure that the “Notice” Label is facing up for the following procedures. The four holes in a row on the Hitch Adjustment Brackets will face forward for Hitch Assembly mounting.
1. Loosely assemble the Hitch Assembly to the Hitch Adjustment Brackets with
two Flange Bolts and Locknuts by hand (Figure 4).
2. Loosely assemble the Tow Bar to the Hitch Adjustment Brackets with two
Flange Bolts and Locknuts by hand. Tighten all four sets of hardware using two 9/16" Wrenches.
Note : Only tighten the hardware until it is snug against the Swivel Frame but still allows the Tow Bar to pivot side to side in the following steps. Over tightening may cause binding when offsetting the Tow Bar.
3. Secure the Tow Bar to the Swivel Frame with a Flange Bolt and Locknut at
the end of the Tow Bar and the Snap Pin in the forward hole location (Figure
5).
4. Install a Flange Bolt and Locknut on the right hand side of the Swivel Frame
using two 9/16" Wrenches.
5. Position the Spring end and install a Flange Bolt and Locknut on the left
hand side of the Swivel Frame and through the Spring using two 9/16"
Wrenches.
6. Slide the Tracking Wheel onto the Swivel Frame Axle (Valve Stem facing out)
and secure with a Cotter Pin using Pliers (Figure 6).
7. Insert the Swivel Frame Shaft into the Frame Pivot Bracket and secure with a
Hair Pin (Figure 7).
Figure 6
Pivot Bracket
Figure 7
8 DR
Cotter Pin
xle
Valve Stem
Hair Pin
Swivel Frame
®
6.25 TOW-BEHIND TRIMMER/MOWER
8. Place the Caster Wheel onto the Caster Yoke and secure with a 5/8" Washer
and Cotter Pin using Pliers (Figure 8).
Caster Yoke
Caster Wheel
Cotter Pin
Washer
Figure 8
9. Insert the Caster Yoke pivot into the Caster Bracket and secure with a 5/8"
g
Washer and Cotter Pin using Pliers (Figure 9).
10. Install the Chain Link into the inside hole of the Caster Bracket and place the
end of the Spring into the Link (Figure 10). Close the Link to secure the Spring.
Cotter Pin
Greasing the machine before use
Tools and supplies needed:
Grease Gun with General Purpose Grease
1. Apply three to four pumps of Grease to the Pivot Shaft Grease Fitting (Figure
11).
2. Apply three to four pumps of Grease to the Tracking Wheel Grease Fitting
(Figure 12).
Check the Tire Pressure
Tools Needed:
Tire Pressure Gauge Air Compressor
1. Remove the Valve Stem Protective Cap (Figure 13) and check the tire
pressure with a Tire Pressure Gauge.
2. Check what the manufacturers recommended pressure is that is stamped on
the side of the Tire.
3. If the pressure is too low, add air through the Valve Stem with an air hose.
4. Replace the Valve Stem Protective Cap when finished.
Washer
Figure 9
Spring
Figure 10
Caster Bracket
Caster Yoke
Chain Link
Do not over inflate the tires. Inflate to the manufacturers recommended pressure found on the tires.
Valve Stem Protective Cap
Figure 13
Pivot Shaft
Grease Fittin
Figure 11
Grease Fitting
Wheel Hub
Figure 12
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