DR Sprint User Manual

®
And congratulations on your purchase of a new DR TRIMMER/MOWER™!
We have done our utmost to ensure that your DR® will be one of the most trouble-free and satisfying pieces of equipment you have ever owned.
Please let us know of any questions or problems you may have. We want to answer or correct them as quickly as possible. (When you do call or write, please have your serial number and/or order number handy—it will speed things up!) We also hope to hear from you on how much you like your new helper.
And please tell your friends about your new DR® TRIMMER/MOWER™. Having DR® Owners spread the word about our products and our way of doing business is the best advertising we can have, and it's the best way to help us provide even better service in the years to come.
Thanks once again!
for all of us at... COUNTRY HOME PRODUCTS®
®
DR
TRIMMER/MOWER™ Safety & Operating Instructions i
Safety Instructions
We want you to enjoy years of productive use from your DR® TRIMMER/MOWER™. We don't want you to get injured, so please take a few moments to read the following guidelines for safely operating your new machine.
Dress Appropriately
Always wear protective goggles (provided with your DR
mowing, to protect your eyes from possible thrown objects.
Wear shoes with non-slip treads when using your DR
safety shoes, we recommend wearing them. Do not use the machine while barefoot or wearing open sandals.
Wear long pants while trimming, and avoid wearing loose clothing or jewelry which might
get caught on the mower's moving parts.
Use ear muffs or ear plugs to protect your valuable hearing.
Preparation
®
TRIMMER/MOWER™) while
®
TRIMMER/MOWER™. If you have
Read these Assembly & Operating Instructions and the engine manufacturer's owner's
®
manual before you use the DR engine and service recommendations to ensure the best performance from your machine.
TRIMMER/MOWER™. Become familiar with the controls,
Inspect the area you'll be working in for hidden objects such as large rocks, logs, rope, wire,
garden tools, etc., and remove these obstacles before mowing. Do not attempt to mow over obstacles as this could damage the machine and cause injury.
Operating the Machine Safely
Only use the DR
growth as specified in this manual.
Use only manufacturer-recommended replacement parts and accessories.
Never bend, cut, fit, weld, or alter the DR
to your machine could cause personal injuries and property damage, and may void your warranty.
ALWAYS shut off the engine and remove the spark plug wire prior to making any
adjustments to the machine. If you have to stop to remove grass or debris from the underside of the deck, ALWAYS disconnect the spark plug wire first.
The exhaust area on the engine becomes very hot. Allow the engine to cool before doing
maintenance or making adjustments.
®
TRIMMER/MOWER™ for trimming and mowing grass, weeds, and other
®
TRIMMER/MOWER™ in any way. Modifications
When operating over uneven terrain and slopes, use EXTREME CAUTION and ensure solid
and firm footing at all times.
Use extra caution when mowing in wet, slippery conditions.
As with any trimmer, the tips of the cutting cords on the DR
throw sticks, small stones, gravel, and bits of debris over long distances at great velocity. The faster the cutting cords are spinning, the farther debris may be thrown. Do not travel over loose materials such as gravel or mulch with the trimmer head spinning. Doing so could cause personal injury or property damage from thrown objects.
DR® TRIMMER/MOWER™ Safety & Operating Instructions ii
®
TRIMMER/MOWER™ can
Turn off the engine whenever you leave the operating position. Never leave the engine
running when refueling, changing cords or checking, cleaning or working on the machine.
Never allow children or animals near the work area. Keep at least 50 feet clear of
bystanders, and always turn the machine off when someone approaches to avoid causing injury from thrown objects.
Never allow children or people unfamiliar with these instructions to use the DR
TRIMMER/MOWER
Be cautious when using your DR
hoses. It is possible that these and other debris can become wound around the line plates of the machine, potentially damaging the bearings or injuring the operator.
.
®
TRIMMER/MOWER™ around fencing, wires, ropes, and
®
Use the machine only in daylight or good artificial light.
Never operate the machine with a damaged shield or without the shield in place.
Do not operate the machine when under the influence of alcohol or medication.
Watch for traffic when mowing near roadways.
Safety with Gasoline-Powered Machines
Do not run the engine in an enclosed area or without proper ventilation.
Store all fuel in containers specifically designed for this purpose. Plastic containers are more
likely to prevent sediment and condensation problems.
Refuel outdoors only, and do not smoke while refueling or operating the machine.
If gas is spilled, do not attempt to start the engine. Move the machine away from the area of
the spill and avoid creating any source of ignition until the gas vapors have dissipated. Wipe up any spilled fuel to prevent a fire hazard, and properly dispose of the waste.
Allow the engine to cool completely before storing in any enclosure. Never store the
machine near an open flame or spark with gas in the tank.
Do not change the engine governor settings or modify the engine speed.
Some state and local regulations require the use of a spark arrester on gasoline powered
engines. Contact your local fire marshal or forest service for specific information pertaining to your area. If you are required to use a spark arrester, please contact one of our Customer Service Representatives for assistance in obtaining and installing one.
Warning to All California and Other Users
Under California and Washington State laws, and the laws of some other states, you are not permitted to operate an internal combustion engine using hydrocarbon fuels without an engine spark arrester. All DR® TRIMMER/MOWERS shipped to California and Washington state are provided with spark arresters. Failure of the owner/operator to maintain this equipment in compliance with state regulations is a misdemeanor under California law and may be in violation of other state and/or federal regulations. Contact your local fire marshal or forest service for specific information in your area.
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DR
TRIMMER/MOWER™ Safety & Operating Instructions iii
Table of Contents
SAFETY INSTRUCTIONS.......................................................................................................................................II
D
RESS APPROPRIATELY ............................................................................................................................................ II
P
REPARATION ........................................................................................................................................................... II
PERATING THE MACHINE SAFELY........................................................................................................................... II
O S
AFETY WITH GASOLINE-POWERED MACHINES ....................................................................................................... III
ARNING TO ALL CALIFORNIA AND OTHER USERS.................................................................................................III
W
SETTING UP YOUR TRIMMER............................................................................................................................. 1
S
TEP 1: CONNECT THE BATTERY WIRES (ELECTRIC-STARTING MODELS ONLY).......................................................... 1
S
TEP 2: ADD OIL AND GAS........................................................................................................................................1
CONTROLS & FEATURES...................................................................................................................................... 2
STARTING & OPERATING ....................................................................................................................................3
E
LECTRIC-STARTING................................................................................................................................................. 3
M
ANUAL-STARTING.................................................................................................................................................. 3
S
TOPPING THE ENGINE .............................................................................................................................................. 4
NGAGING THE TRIMMER HEAD ............................................................................................................................... 4
E S
TOPPING THE CORDS SPINNING ...............................................................................................................................4
U
SING THE PARALLEL TRIMMING ACTION (PTA
C
UTTING CORDS ....................................................................................................................................................... 6
C
ORD TIPS................................................................................................................................................................. 8
A
DJUSTING THE CUTTING HEIGHT ............................................................................................................................ 9
M
OW-BALL™ SUPPORT .............................................................................................................................................9
A
DJUSTING THE HANDLEBAR .................................................................................................................................... 9
BSTACLES ............................................................................................................................................................. 10
O H
EAVY GROWTH.....................................................................................................................................................11
W
ET CONDITIONS ................................................................................................................................................... 11
V
ERY DRY CONDITIONS..........................................................................................................................................11
S
LOPES.................................................................................................................................................................... 12
W
INDROWS .............................................................................................................................................................12
IREBREAKS ............................................................................................................................................................ 12
F E
ND-OF-SEASON GARDEN CLEAN-UP..................................................................................................................... 12
) FEATURE ................................................................................... 4
MAINTENANCE...................................................................................................................................................... 13
R
EGULAR MAINTENANCE ....................................................................................................................................... 13
B
ATTERY CARE (ELECTRIC-STARTING MODELS ONLY)............................................................................................. 14
O REMOVE THE MOW-BALL™ SUPPORT ASSEMBLY.............................................................................................. 15
T T
O REASSEMBLE THE MOW-BALL™ SUPPORT ASSEMBLY ...................................................................................... 16
T
O REMOVE THE STONE GUARD FLAP ....................................................................................................................17
T
O REMOVE THE BOTTOM SHIELD .......................................................................................................................... 17
T
O REMOVE AND REPLACE THE BELT .....................................................................................................................18
T
O ADJUST THE BELT TENSION THROUGH THE TRIMMER CONTROL CABLE ........................................................... 20
T
O ADJUST THE PTALEVER................................................................................................................................. 21
O REMOVE THE SIDE SHIELD.................................................................................................................................21
T T
O REMOVE THE WHEELS....................................................................................................................................... 21
TROUBLESHOOTING ...........................................................................................................................................22
PARTS LIST .............................................................................................................................................................24
SCHEMATIC DRAWINGS..................................................................................................................................... 26
DAILY CHECKLIST FOR THE DR
®
TRIMMER/MOWER™.................................................... BACK COVER
DR® TRIMMER/MOWER™ Safety & Operating Instructions iv
Setting Up Your Trimmer
Step 1: Connect the Battery Wires (Electric-Starting models only)
To prevent the battery from discharging during shipment, all electric-starting trimmers are shipped with at least one battery wire disconnected.
Connect the black wire by pushing the plastic connector onto the negative (-) terminal (Figure 1). See the red wire for comparison.
Figure 1
Step 2: Add Oil and Gas
Reminder: To avoid confusion, we
recommend leaving the caps on the fuel and oil fills until you are ready to pour either gasoline or oil into the correct fill.
1. Use SAE30 High Detergent oil. Add
approximately 15 ounces of oil and wait one minute for the oil to settle. Check the dipstick, then continue adding small amounts of oil and rechecking the dipstick until it reaches the full mark (Figure 2). Do not overfill.
Important! To get an accurate reading when checking the oil level the machine should be on a level surface, and the dipstick should be screwed down.
Please refer to your engine manufacturer's owner's manual for detailed oil information.
2. Fill the gas tank to within 1/4 inch of
the top with fresh, unleaded gas. See your engine manufacturer's owner's manual for detailed fuel recommendations.
WARNING!
THIS MACHINE IS SHIPPED WITHOUT OIL!
TRACES OF OIL MAY BE IN THE
RESERVOIR FROM FACTORY TESTING, BUT
YOU MUST ADD OIL BEFORE STARTING
THE ENGINE. FILL THE RESERVOIR SLOWLY, CHECKING THE DIPSTICK
FREQUENTLY TO AVOID OVERFILLING.
Figure 2
®
DR
TRIMMER/MOWER™ Safety & Operating Instructions 1
Controls & Features
Note: 3.5 HP Model Shown
Figure 3
DR® TRIMMER/MOWER™ Assembly & Operating Instructions 2
Starting & Operating
WARNING!
THIS MACHINE IS SHIPPED WITHOUT OIL! TRACES OF OIL MAY BE IN THE
RESERVOIR FROM FACTORY TESTING, BUT YOU MUST ADD OIL
BEFORE STARTING THE ENGINE. FILL THE RESERVOIR SLOWLY, CHECKING
THE DIPSTICK FREQUENTLY TO AVOID OVERFILLING.
Electric-Starting
(Electric-Starting models only)
1. Push the throttle lever on the right side
of the handlebar (Figure 3) all the way forward to the START position.
2. Prime the engine.
On the 5.0 HP model the primer bulb is located on the front of the engine.
On the 3.5 HP model the primer bulb is located on the left side of the engine (Figures 3 & 5).
Push the primer bulb in for three seconds and completely release it, letting it pop back to its original position. Repeat three to four times.
Note: Priming is usually unnecessary when restarting a warm engine. In cool weather priming may need to be repeated
.
3. Turn the key (Figure 4) to the START position until the engine starts, then release. The key
will snap back to the RUN position.
Figure 4
Manual-Starting
Can be used with both Manual- and Electric-Starting models.
1. Push the throttle lever on the right side
of the handlebar (Figure 3) all the way forward to the START position.
2. Prime the engine.
On the 5.0 HP model the primer bulb is located on the front of the engine.
On the 3.5 HP model the primer bulb is located on the left side of the engine (Figures 3 & 5).
Push the primer bulb in for three seconds and completely release it, letting it pop back to its original position. Repeat three to four times.
®
DR
TRIMMER/MOWER™ Safety & Operating Instructions 3
Figure 5
Note: Priming is usually unnecessary when restarting a warm engine. In cool weather priming may need to be repeated
3. Grasp the recoil starter handle (Figure 3), and slowly pull until resistance is felt. Let the cord
retract a little bit, then pull the cord rapidly to start the engine. One or two pulls usually starts the DR
®
TRIMMER/MOWER™, but it may be necessary to repeat the priming.
Stopping the Engine
Move the throttle control lever (Figure 3) back to the STOP position.
Note that on Electric-Starting models the key does not stop the engine. You must throttle down.
The key has a pressure lock that prevents it from vibrating loose during operation. If you wish to remove the key, push it in and then quickly and firmly pull it out. If the key becomes difficult to remove, spray FLUID FILM® or a comparable lubricant into the keyhole.
Engaging the Trimmer Head
Bring the bail bar (Figure 3) toward you and grip it together with the handlebar. Keep holding the bail bar to the handlebar. The cutting cords will now be rotating and will continue to rotate until you release the bail bar.
Stopping the Cords Spinning
Release the bail bar from the handlebar. The trimmer head will stop spinning while the engine continues to run.
If the trimmer head keeps spinning after the bail bar is released you may need to adjust the trimmer control cable. See page 20.
Using the Parallel Trimming Action (PTA
The DR® TRIMMER/MOWER'S PTA™ Feature allows the machine to move in a straight line while the trimmer head is both pivoted and tilted to the left for better access to fence lines and other obstacles (Figure 6). This feature allows you to trim in difficult areas without having to pull the machine back and forth.
The cutting cords extend beyond the wheel base when in the PTA cut under obstacles. The trimmer head and the cutting cords also tilt slightly when in the PTA™ mode so you can edge and trim along gardens, paths and driveways.
IMPORTANT! When using PTA™ mode, you should install the cutting cords in one of the bottom four line plates only. Using the upper line plates may cause the cords to hit the wheel.
) Feature
mode, which allows you to easily
Figure 6
DR® TRIMMER/MOWER™ Assembly & Operating Instructions 4
When using your PTA first pass with the DR
along garden edges, fences, and buildings, we recommend making your
®
TRIMMER/MOWER™ in the regular mowing position, staying 4 to 8
inches from the obstacle. Then, return for another pass with the machine in PTA™ mode.
Note: Use caution when edging along gravel paths and driveways. Flying debris can cause serious damage.
To Engage Parallel Trimming Action
1. Before engaging PTA™, be sure the
cutting cords are installed in one of the bottom four line plates.
2. Pull the PTA
the handlebar and hold it there unlocks the axle (Figure 8).
3. Push down on the handlebar to tip the
nose of the machine a few inches off the ground. (Balancing the weight of the machine on the wheels will make it is easier to pivot the front of the trimmer to the left.)
4. While continuing to hold the PTA
lever down, grip the sides of the handlebar pulling up with the right hand and pushing down with the left, swinging the front of the trimmer to the left.
5. Release the PTA
If engaging the PTA Feature” on page 21.
lever (Figure 7) against
. This
lever. This will lock the axle in PTA™ mode (Figure 8).
Feature action is difficult, please see the section “To Adjust the PTA™
Figure 7
Please Note: If you change the position of the handlebar, you will need to adjust the PTA lever up or down to maintain proper PTA
function. Please see page 21.
To Return to Flat and Forward Mode
1. Pull the PTA™ lever (Figure 7) against
the handlebar and hold it there.
2. Push down on the handlebar to tip the
nose of the machine a few inches off the ground.
3. While continuing to hold the PTA™
lever down, grip the sides of the handlebar pulling up with the left hand and pushing down with the right, swinging the front of the trimmer to the right, stopping at center.
4. Release the PTA
lock the axle in flat and forward
®
DR
TRIMMER/MOWER™ Safety & Operating Instructions 5
lever. This will
mode.
Figure 8
Cutting Cords
WARNING! Always turn the engine off when installing or changing cutting cords.
Figures 9 and 10 illustrate how the cords are installed on the line plates. It may look complicated, but once you've done it a couple of times it's really very easy. There are two sets of installation points on each line plate, 180 degrees apart. One set of holes is for larger cord (155 mil) and is marked with large arrows. The other set of holes accommodates smaller cord (130 mil) and is marked with small arrows. Always install two cords opposite each other for the best performance.
Caution! Running the trimmer with only one cord installed, or cords installed at other than 180 degrees can cause excessive vibration and may damage the machine.
Figure 9
Figure 10
DR® TRIMMER/MOWER™ Assembly & Operating Instructions 6
Cord Installation
The standard cord installation method is shown in Figures 11-13. This is how your trimmer is shipped from the factory.
1. Insert the ends of the cords into the
openings in the line plate, as shown in Figures 10 and 11. There are different sized arrows at the insertion points to indicate what size cords fit the holes.
2. Push the cord through until it comes
out the center hole in the line plate as shown in Figure 12. Adjust the cords so the tips are even.
3. Pull the cords through the loop and
push the loop up into the line plate groove above them, as shown in Figure 13. Then pull the cords tight.
Figure 11
Figure 12
Note: Before trimming, engage the cutting head with the engine running and spin new cords for a few seconds so they pull tight and set.
®
DR
TRIMMER/MOWER™ Safety & Operating Instructions 7
Figure 13
Cord Tips
Two thicknesses of cutting cord ship with your DR® TRIMMER/MOWER™: Heavy-Duty (130 mil) and Extra Heavy-Duty (155 mil). Because conditions and vegetation vary so much, experiment with the different cord weights in order to discover what works best for your particular mowing and trimming situations. Here are a few things to keep in mind:
If you buy cutting cord in rolls, cut it in 23" lengths.
The best trimming performance will usually come from using the smallest diameter cord
(which is still capable of cutting the material at hand), combined with the fastest engine speed. When more power is needed for thicker growth such as berry canes, brambles, thistles or ragweed, you may want to use the Extra Heavy-Duty (155 mil) cord in combination with the highest engine speed.
Be careful not to move too fast through thick growth. If there are woody weeds in the
material being cut, the cutting cords may wrap around the stalks they cannot cut, and pull away from the trimmer head. Ease the ends of the cord into heavy growth.
Reminder: The ends of the cutting cords do the cutting.
)
IMPORTANT! When using the PTA
the bottom four line plates only. Installing cutting cords in the upper line plates may cause the cord to hit the wheel when in PTA
feature you should install the cutting cords in one of
mode.
To increase the cutting swath, install each cord slightly offset, with one end of the cord about
an inch longer than the other. Be careful not to offset the cords by more than an inch. Doing so may cause the cords to hit the wheels.
Please note that installing more than two cords at a time does not improve trimming
performance—in fact, it can lessen it. Adding additional cords creates drag on the trimmer
head, robs the engine of power and may cause wrapping. Installing two cords, 180 degrees apart, is the best method for optimal trimming performance.
When replacing cords, do it one at a time and use the old cord to mark the position for the
new cord to be installed.
If the cord breaks off flush at the line plate, use the new cord to push the old cord out.
Storing the cord in a plastic bag with a damp sponge or cloth will help keep it pliable. You
can also soak your cutting cord in a bucket of room temperature water for a few days before use to make it more pliable.
DR® TRIMMER/MOWER™ Assembly & Operating Instructions 8
Adjusting the Cutting Height
Adjusting the cutting height is easy. Simply install the cutting cords in the line plate that gives you the desired height.
Cutting heights range, in 1/2" increments, from 1-1/2" when using the bottom line plate, to approximately 4" when using the top line plate (Figure 14).
IMPORTANT! When using PTA™ mode, you should install the cutting cords in one of the bottom four line plates only the upper line plates may cause the cords to hit the wheel.
. Using
Mow-Ball™ Support
Allow the front end of the machine to rest lightly on the Mow-Ball™ Support as you are trimming. The Mow-Ball™ Support should glide on the ground as you maneuver the machine.
In order to achieve the best and smoothest cut, do not lift up on the handlebar while operating your DR® TRIMMER/ MOWER™. Lifting the handlebar causes weight to be forced down on the Mow­Ball™ Support. This uses more energy, slows down the cutting, and produces a less than satisfactory cut. Ideally, the Mow-Ball™ Support should lightly rest on the ground while the wheels balance most of the weight of the machine (Figure 15).
Figure 14
Figure 15
Adjusting the Handlebar
The correct handlebar height depends on many factors for each individual. However, it is crucial to find a height that allows the Mow-Ball™ Support to glide along the ground and remain balanced without the operator having to push down or pull up on the handlebar.
At the proper height, your hands should rest at a comfortable level and the front end of the trimmer should roll easily on the Mow-Ball
You may find you like different handlebar heights for different mowing conditions.
®
DR
TRIMMER/MOWER™ Safety & Operating Instructions 9
Support as shown in Figure 15.
There are two ways to adjust the height of the handlebar:
1. Loosen both of the adjustment knobs
and move the handlebar up or down as needed. It's important that the adjustment is the same on both sides. Use the notches on the adjusters (Figure 16) to measure how many teeth you've moved away from the center. When you've found a comfortable height, tighten the adjustment knobs securely.
2. For additional height adjustment
options, there are two holes in the upper and lower handlebars where the adjustment knobs are located. Most people start with the handlebars set in the lower holes of both the upper and lower handlebar. You can adjust the height up or down by removing the adjustment knob assembly and repositioning the handlebars to a higher or lower hole. Be sure the notches in the two adjusters line up when you reassemble them (Figure 16).
Figure 16
Please Note: When you change the position of the handlebar, you will need to adjust the PTA lever up or down to maintain proper PTA function. Please see page 21.
Obstacles
Many Owners like to mow easy, open areas with their regular riding or walk­behind mower, then they finish trimming all the odd and hard-to-reach spots with the DR® TRIMMER/MOWER™ (Figure
17).
The DR® TRIMMER/MOWER™ discharges cut material to the right. Always try to cut and trim with the uncut tall grass or weeds on the left.
Suggestion: For the neatest
)
appearance, do your trimming first, discharging clippings away from borders and shrubs, then do your mowing.
Always check your work area before trimming and remove any debris that might tangle or
damage the machine.
Figure 17
If you do run into debris and the trimmer gets tangled, turn off the engine and disconnect the
spark plug wire before attempting to untangle the machine.
DR® TRIMMER/MOWER™ Assembly & Operating Instructions 10
DO NOT run the machine over gravel driveways or over loose stones or mulch with the
trimmer head spinning. The engine's power can easily throw stones, sticks and other debris at great velocity, which could cause personal injury or property damage.
Heavy Growth
Take your time in heavy growth. Be sure to keep the uncut material to your left, maintaining a clear discharge area to your right (Figure 18). If the machine can't do it all in one pass, overlap half of the cutting swath. And if the grass is very thick and heavy, try raising the trimmer head off the ground a few inches by pushing down on the handlebar. Cut the material at this height, and then make a second pass with the Mow-Ball™ Support on the ground.
EASE the DR® TRIMMER/MOWER™ into denser growth. If the material is too tough or woody and can't be cut, the cutting cords will wrap around it, wear down or even break off. Sometimes, growth is so heavy that it can't be mowed in rows. A back and forth "vacuum cleaner" motion often works better when tackling really tough material.
Figure 18
Wet Conditions
Because there is no housing to restrict the flow of cut material, you can also use your DR® TRIMMER/ MOWER™ to mow wet or heavy growth. The DR® can be used in damp conditions—after a rain or in the early morning dew—without clogging or stalling. You can also mow wet areas such as ditches and around ponds (Figure 19).
Very Dry Conditions
When trimming and mowing in very dry conditions, be extra cautious of cut grass, chaff, weeds, seeds, etc., accumulating on the engine, especially around the recoil­starter housing and engine cooling fins. Frequently remove debris from the recoil guard on top of the engine and the cooling fins on the front of the engine to prevent overheating and engine damage. Please see the engine manufacturer's owner's manual for more detailed information on cleaning the air intake and cooling system on the engine.
Figure 19
®
DR
TRIMMER/MOWER™ Safety & Operating Instructions 11
Slopes
You can trim and mow on slopes up to 20 degrees. Continuous use on slopes steeper than 20 degrees may deprive the engine of adequate lubrication, and damage components.
Windrows
The DR® TRIMMER/MOWER'S cutting cords cut even tall grass in just one pass, so you can collect clippings and leaves for mulch without raking. The machine ejects cut material to its right, so you can use it like a lawn broom to make windrows for easy clean-up.
Firebreaks
Use the DR® as a labor-saving tool to cut material when creating firebreaks.
End-of-Season Garden Clean-Up
The DR® is perfect for cutting down dead perennials, annuals and wildflowers, saving you hours of hand pruning and deadheading. You can also re-cut downed material a second time to create mulch for garden beds.
DR® TRIMMER/MOWER™ Assembly & Operating Instructions 12
Maintenance
*** For engine maintenance, please refer to the engine
manufacturer's owner's manual. ***
IMPORTANT!: Because of the conditions the DR® TRIMMER/MOWER™ is used in,
air filters and oil should be changed more frequently than is recommended in your engine manufacturer's owner's manual. Please follow these recommendations:
Paper Air Cartridge: Should be replaced every 25 hours of operation. Replace more frequently if operating in extremely dry and dusty conditions.
Oil: Should be drained and replaced after the first 5 hours, and every subsequent 25 hours of operation.
Regular Maintenance
Regular maintenance is the way to ensure the best performance and long life of your machine. Below is a list of recommended maintenance procedures. Follow the instructions in this manual and your engine manufacturer's owner's manual.
WARNING: Always allow the engine to cool completely and remove the spark plug wire
before performing any maintenance procedure.
1. Clean any debris from the top and bottom of the machine, cylinder head fins, blower housing,
finger guard, debris guard, filter and muffler areas with a brush or rag.
2. Replace the paper air filter and clean the foam filter (Tecumseh engine only) every 25 hours
of operation. More frequently if operating in extremely dry and dusty conditions.
3. Replace the oil after the first 5 hours and every subsequent 25 hours of operation.
4. Clean the spark plug and replace it if needed.
5. Check the Mow-Ball™ Support assembly and clean out any debris.
6. Lubricate the engine throttle cable, trimmer control cable, and idler pulley with FLUID
FILM® or a similar lubricant.
7. Check the Mow-Ball
8. Replace broken or frayed cutting cords.
9. Inspect the belt for fraying or stretching. Replace it if necessary.
10. Check the bolts and nuts on the bearing housing assembly. If they are loose, tighten them.
Check all the bolts and nuts occasionally throughout the season to be sure they're secure.
Support and line plates for wear.
®
DR
TRIMMER/MOWER™ Safety & Operating Instructions 13
Battery Care
(Electric-Starting Models Only)
Proper care can extend the life of a battery. Follow these recommendations to ensure your battery's best performance and long life:
Do not continue to crank the engine with a low battery.
Try to keep the battery at full charge to maximize its life. If the machine is not used, the
battery should be charged every three months. See below for charging information.
Store an unused battery in a dry area that does not freeze.
Do not charge an already charged battery. In theory, our battery cannot be overcharged with
a trickle charger; however, when a battery is fully charged and the charger is still on, it generates heat that could be harmful to the battery.
Automobile batteries last for years because they are recharged every time you drive your car— usually on a daily basis. An Electric-Starting DR battery while you operate it continuously for about 45 minutes or more. However, if you run your DR® infrequently, less than 45 minutes with each use or let it sit during the off-season without recharging, the battery life will be dramatically shortened. If the battery loses its charge, use the DR to recharge it. The charger should have an output of 12 Volts at 1-2 amps.
At 1 amp the battery may need to be charged for as long as 48 hours.
®
Battery Charger (available from Country Home Products®) or other trickle charger,
®
TRIMMER/MOWER™ will recharge its
At 2 amps the battery may need to be charged for as long as 24 hours.
Note: Using the recoil starter and then running the engine will not recharge a dead or significantly discharged battery.
To Connect a Battery Charger
1. Detach the two battery wires going to the wiring harness on your DR® TRIMMER/
MOWER™.
2. Next, attach the black (-) battery charger wire to the black (-) wire. Then attach the red (+)
battery charger wire to the red (+) wire.
3. Plug the battery charger into an outlet.
4. When the battery is charged, disconnect the charger from the battery before unplugging it
from the outlet.
Battery Troubleshooting
Symptoms of a battery needing a charge:
The engine won't start with the key but will start with the recoil starter.
A whirring noise coming from the starter.
A grinding noise coming from the starter.
No noise at all.
DR® TRIMMER/MOWER™ Assembly & Operating Instructions 14
What to do
:
Check that the battery is fully charged. A fully charged battery should read about 12 volts.
Disconnect the battery from the wiring harness and then put a volt tester on the battery. If you need to charge the battery, follow the directions above.
Check all cable connections.
The wiring harness consists of a set of wires that lead from the ignition switch to the battery.
Disconnect and reconnect the battery wires (black to black and red to red) and check the wire connections at the key switch.
Call one of our Technical Service Representatives TOLL-FREE 1(800)DR-OWNER(376-
9637) for assistance.
To Remove the Mow-Ball™ Support Assembly
Tool Needed:
• #3 Phillips head screwdriver or one with at least a 6" shank
WARNING! Before performing any maintenance procedure, the engine should be stopped
and the spark plug wire disconnected.
1. Insert the screwdriver into the hole in
the frame, then rotate the Mow-Ball™ Support until the screwdriver fits into a second hole in the shaft, locking it into place (Figure20).
2. Turn the Mow-Ball™ Support
assembly as you would a light bulb (counterclockwise) until it unscrews completely from the bearing housing (Figure 21).
Note: If the Mow-Ball™ Support assembly continues to turn, but does not come off, check to be sure the screwdriver is locked into the shaft.
To reinstall the Mow-Ball
Support
assembly, reverse the above instructions.
Figure 20
Figure 21
®
DR
TRIMMER/MOWER™ Safety & Operating Instructions 15
To Reassemble the Mow-Ball™ Support Assembly
WARNING! Before performing any maintenance procedure, the engine should be stopped
and the spark plug wire disconnected.
Caution: Improper installation may cause damage to the bearings. Please follow these directions carefully.
Reassemble the components in the order shown in Figure 22.
The backup plate should be positioned with
the curve facing up.
The line plates stack on top of one another
with the bumps on the bottom locking into the grooves on the top of each plate.
The head of the Mow-Ball
in the groove of the rectangular washer at the bottom of the Mow-Ball™ Support. Hold the bolt head in place with one finger and turn the Mow-Ball™ Support assembly clockwise until it's finger tight.
bolt should sit
Figure 22
DR® TRIMMER/MOWER™ Assembly & Operating Instructions 16
To Remove the Stone Guard Flap
Tools Needed: • 3/8" wrench or socket
WARNING! Before performing any
maintenance procedure, the engine should be stopped and the spark plug wire disconnected.
1. Remove the nuts on either side of the
stone guard and drop it from the frame.
2. Keep the nuts and bolts together with
the stone guard.
Figure 23
To Remove the Bottom Shield
Tools Needed: • 7/16" wrench or socket
WARNING! Before performing any
maintenance procedure, the engine should be stopped and the spark plug wire disconnected.
Note: You do not need to remove the side shield or any of its hardware when removing the bottom shield.
1. Remove the Mow-Ball™ Support
Assembly. See page 15.
2. Remove the two mounting bolts and
washers at the rear of the frame.
3. Remove the third mounting bolt and
washer from the front of the frame, on the outer edge, near the bearing housing.
4. Slide the bottom shield out from under the lip of the side shield and remove.
When reinstalling the bottom shield, be sure you tuck it under the lip of the side shield first, then finish positioning it and mount the hardware.
Figure 24
®
DR
TRIMMER/MOWER™ Safety & Operating Instructions 17
To Remove and Replace the Belt
Figures 25 & 26 show the belt and pulley system with the belt disengaged and engaged.
Please Note: We turned the Trimmer on its side to take these pictures. To do so, we had to remove the gas and oil from the machine. You can access the underside of the Trimmer without having to drain the gas and oil by tilting it back on its handlebar.
Important! Use only DR replacement parts. Do not use hardware store variety belts.
Tools & Supplies Needed:
• 9/16" wrench or socket
• 3/16" Allen wrench
• Belt, Part #145721
WARNING! Before performing any
maintenance procedure, the engine should be stopped and the spark plug wire disconnected.
®
Belts for
Figure 25
1. Remove the Mow-Ball™ Support
assembly. See page 15.
2. Remove the stone guard. See
page 17.
3. Remove the bottom shield. See
Figure 26
page 17.
4. Remove the four Allen set screws on the underside of the lower bearing housing plate
(Figure 27). The lower bearing should come off with the plate (Figure 28).
Figure 27
Figure 28
DR® TRIMMER/MOWER™ Assembly & Operating Instructions 18
5. Loosen idler pulleys #1 and #2 (Figure
29). Remove the bracket from idler pulley #1 in order to remove the belt.
6. Remove the belt.
7. Install the new belt. Make sure the
belt is on the INSIDE of idler pulley #2, the OUTSIDE of idler pulley #1 and correctly fitted around the engine pulley. Please refer to Figure 25 for proper belt placement.
8. Replace the bracket on idler pulley #1
and tighten both pulleys (Figure 29).
9. Replace the lower bearing housing
plate and tighten the four set screws (Figure 27). Do not over tighten the set screws
10. Reinstall the bottom shield. See
page 17.
11. Reinstall the stone guard flap. See
page 17.
12. Reinstall the Mow-Ball
Support
assembly. See page 15.
Figure 29
Figure 30
®
DR
TRIMMER/MOWER™ Safety & Operating Instructions 19
To Adjust the Belt Tension through the Trimmer Control Cable
If the trimmer head stops spinning when the bail bar is engaged and the machine is operating under a heavy load, the belt may be too loose and the trimmer control cable may need to be adjusted to put more tension on it. The adjuster is located on the right handlebar, just above the throttle control lever.
Before making any adjustments to the trimmer control cable, check that the belt is mounted on the correct side of the idler pulleys (see page 18, Figure 25), and is not frayed, worn or stretched.
Tools Needed:
• (2) 1/2" open-end or adjustable wrenches
WARNING! Before performing any maintenance procedure, the engine should be stopped
and the spark plug wire disconnected.
To increase tension on the belt:
1. Loosen the upper control cable
adjustment nut, leaving about 1/8" of space between the nut and bracket (Figure 31).
2. Gently grip the metal end of the black
cable with pliers, making sure you DO NOT crimp it. At the same time, tighten the lower nut until it is flush and snug against the bracket (Figure
31).
If the trimmer head keeps spinning after the bail bar is released the belt may be too tight.
To decrease tension on the belt:
Repeat the above steps, except this time loosen the lower nut, then tighten the upper nut.
Figure 31
DR® TRIMMER/MOWER™ Assembly & Operating Instructions 20
To Adjust the PTA™ Lever
WARNING! Before performing any maintenance procedure, the engine should be stopped
and the spark plug wire disconnected.
It should be easy to engage the PTA™ Feature. If you've moved the handlebar up or down the PTA™ lever may need to be adjusted.
1. Loosen the knob on the PTA™ lever
(Figure 32).
2. Move the assembly up the handlebar
to tighten the cable, or down the handlebar to loosen it. There should be just a little slack in the cable when the PTA is properly adjusted.
To Remove the Side Shield
Figure 32
Tools Needed: • 7/16" wrench or socket
• 5/32" Allen wrench
WARNING! Before performing any maintenance procedure, the engine should be stopped
and the spark plug wire disconnected.
You should never operate the Trimmer without the side shield in place. If the side shield becomes damaged, replace it immediately.
1. Remove the six mounting bolts and discard the old shield.
2. Mount the new shield, insert the bolts and tighten.
To Remove the Wheels
Tool Needed: • adjustable wrench
WARNING! Before performing any
maintenance procedure, the engine should be stopped and the spark plug wire disconnected.
1. Loosen the set screw and remove the
retaining ring (Figure 33).
2. Slide the wheel off the axle.
Figure 33
®
DR
TRIMMER/MOWER™ Safety & Operating Instructions 21
Troubleshooting
WARNING! Before performing any maintenance procedure, the engine should be stopped
and the spark plug wire disconnected.
Engine won't start manually
(Please refer to the engine manufacturer's owner's manual for engine-specific procedures.)
Engine won't start using electric-start
(Please refer to the engine manufacturer's owner's manual for engine-specific procedures.)
Engine lacks power or is not running smoothly
(Please refer to the engine manufacturer's owner's manual for engine-specific procedures.)
Trimmer head won't spin or lacks power
Are you priming? Push the primer bulb 3 to 5 times, releasing completely
each time.
Are you using fresh, clean gas? If it’s old, change it. Use a fuel stabilizer
if you keep gas longer than two months or so.
Does the engine have the right amount of clean oil? If it’s dirty, change it
following the procedure in the engine manufacturer's owner's manual.
Is the spark plug clean? If it’s fouled or cracked, change it. If it’s oily,
leave it out, hold a rag over the plug hole and pull the recoil cord several times to blow out any oil in the cylinder, then wipe off the plug and reinsert it.
Is the air filter clean? If it’s dirty, change it following the procedure in the
engine manufacturer's owner's manual.
Is the throttle cable attached to the engine and moving freely?
If your engine still won’t start, call 1(800)DR-OWNER(376-9637) for advice
and assistance.
Have you checked all the items under manual start above? If not, do so.
Is your battery charged? Check it yourself or at a gas station. If it’s low,
charge it with a 12-volt, 1 to 2 amp trickle charger. If you don’t use your
®
for 45 minutes or so at a time, the battery may need to be periodically
DR charged. See the Battery Care section on page 14.
®
If your battery is charged and your DR
OWNER(376-9637) for advice and assistance.
Are you using fresh, clean gas? If it’s old, change it. Use a fuel stabilizer
if you keep gas longer than two weeks or so.
Does your engine have the right amount of clean oil? If it’s dirty, change it
following the procedure in the engine manufacturer's owner's manual.
Is the spark plug clean? If it’s fouled or cracked, change it. If it’s oily,
leave it out, hold a rag over the plug hole and pull your recoil cord several times to blow out any oil in the cylinder, then wipe off the plug and reinsert it.
Is the air filter clean? If it’s dirty, change it following the procedure in the
engine manufacturer's owner's manual.
Is the throttle cable attached to the engine and moving freely?
Are the blower housing, throttle linkage and cooling fins free of debris?
Clean them following the instructions in the engine manufacturer's owner's manual.
If your engine still lacks power, call 1(800)DR-OWNER(376-9637) for
advice and assistance.
Is your v-belt properly aligned? Check it against the diagram in the Belt
section on page 18.
Is your v-belt worn or frayed? If so, replace it.
If the head still will not spin, follow the procedure for "To Adjust the Belt
Tension through the Trimmer Control Cable" on page 20.
If none of the above helps, call 1(800)DR-OWNER(376-9637) for advice
and assistance.
still won’t start, call 1(800)DR-
DR® TRIMMER/MOWER™ Assembly & Operating Instructions 22
Trimmer head keeps spinning or spins when bail bar is released
Cutting cords are breaking
Cutting cords are pulling out
Parallel Trimming Action is difficult
Mow-Ball Support is wearing too quickly
Is your v-belt properly aligned? Check it against the figures in the Belt
section on page 18.
If the head keeps spinning when you release the bail bar, see "To Adjust
the Belt Tension through the Trimmer Control Cable" on page 20.
If none of the above works, call 1(800)DR-OWNER(376-9637) for advice
and assistance.
Are your cords too dry? Store cords in a plastic bag with a damp sponge
or cloth to make them less prone to breaking. Or, soak them in a bucket of water for a few days.
Try a lighter cord.
Are you trying to do too much too fast? Ease into material to be cut; the
cord tips do the work. Take small bites of tall or tough vegetation. Cut half a swath at a time, keeping the cut area to the discharge or right side of the
®
. Go over tall material twice, the first time with the head tilted up and
DR back, the second time with the Mow-Ball Support on the ground.
Are you hitting your cords against a stone or a chain-link fence? The
cords just won’t last as long as in the open. Work on controlling the cutting pattern; with practice you’ll learn to cut closer to obstacles without hitting them.
Are you moving too fast into tough, woody growth? If so, cords may wrap
on stalks and pull out. Check the operating tips in the section on breaking cords above.
®
Are you trying to cut material too heavy for the cord? The DR
to cut green material up to about the thickness of a pencil. For very heavy material, you may need the BEAVER BLADE
®
attachment.
is designed
Are you installing the smaller (130 mil) cord in the larger (155 mil) cord
slots?
Have you adjusted the handlebar up or down? If so, you may need to
adjust the PTA Lever. See page 21.
Are you pushing the trimmer head down into the ground? The DR
®
TRIMMER/MOWER works best with a light touch, with the Mow-Ball Support resting easily on the ground.
Are you hitting the Mow-Ball Support against rocks, concrete driveways
or other hard obstacles? Try approaching them slowly, and from different directions, to avoid unnecessary wear.
Are you trimming in sand or other abrasive soils? The aluminum Mow-
Ball Support may be more appropriate for your working conditions. Call 1(800)DR-OWNER(376-9637) for advice and assistance.
®
DR
TRIMMER/MOWER™ Safety & Operating Instructions 23
Parts List
Please refer to the schematic drawings on pages 26-27.
Ref# Part# Description
01 143741 Axle Assembly 02 143541 Backup Plate 03 143651 Bail Bar 04 143671 Bail Bar Stop 05 143851 Battery Bracket 06 143861 Battery Pad 07 143871 Battery, 12 V, 2.9 Ah,
Rechargeable 08 143501 Bearing Plate, Lower 09 143491 Bearing Plate, Upper 10 143921 Bearing, Cutter Drive 11 143591 Belt Guide, Clutch Arm 12 143821 Belt Guide, Engine Pulley 13 144511 Bolt, Carriage, 10-24 x 5/8", Gr
2, YZ, Debris Guard Rod, Left 14 144541 Bolt, Carriage, 5/16" - 18 x 3", Gr
2, YZ, Right Handlebar Adjuster 15 114691 Bolt, HHCS, 1/4" - 20 x 1/2", Gr
2 ZP, Bail Bar Stop 16 114681 Bolt, HHCS, 1/4" - 20 x 1-1/4",
Gr 2 ZP, Switch Bracket 17 111481 Bolt, HHCS, 1/4" - 20 x 1-3/4" Gr
2 ZP, Throttle Control 18 119831 Bolt, HHCS, 1/4" - 20 x 3/4", Gr
2 ZP, Inner Lower Shield 19 144691 Bolt, HHCS, 3/8" - 16 x 4-3/4",
Line Plate Stack, 6 or 7 20 111551 Bolt, HHCS, 3/8" - 24 x 3/4", Gr
2 ZP, Engine Pulley 21 127701 Bolt, HHCS, 5/16" - 18 x 1-1/2",
Gr 5, Clutch Assembly to Frame 22 111581 Bolt, HHCS, 5/16" - 18 x 1", Gr 2
ZP 23 120101 Bolt, HHCS, Slotted, 10 - 24 x
5/8", Gr 2, Brake Arm Pivot 24 144701 Bolt, HHCS, Serrated Flange-
Head, 5/16" - 18 x 3/4", Gr 5 YZ,
Bearing Housing to Frame
Ref# Part# Description
25 143511 Brake Arm Assembly 26 143521 Brake Connecting Rod 27 112141 Cable Tie, Nylon, Black, 6" 28 143981 Cable, Clutch 29 144001 Cable, PTA 30 143971 Cable, Throttle, Reverse Throw 31 110871 Clevis Pin, 1/4" x 5/8", Clutch
32 144731 Clip, Cable, Double, 7/8", Upper
33 143801 Clip, Mounting, Inner Lower
34 143581 Clutch Arm 35 143601 Clutch Arm Standoff 36 143831 Clutch Cable Bracket, Deck 37 143681 Clutch Cable Bracket, Handlebar 38 119551 Collar, Wheel Retaining, 1/2",
39 143781 Debris Guard 40 143791 Debris Guard Rod 41 100771 E-Clip, Clutch Cable, Deck
42 Engine 43 144111 Washer, Belleville, .406" ID x 1"
44 143471 Frame, Trimmer - Steel 45 143721 Handlebar Adjuster, Inside" 46 143731 Handlebar Adjuster, Outside 47 143701 Handlebar, Lower, White 48 143711 Handlebar, Upper, White 49 113081 Ignition Switch E/S 50 143661 Knob, Handlebar, Flush Nut 51 143901 Knob, PTA Handlebar Clamp 52 143551 Line Plate Stand Off 53 143571 Line Spacer Plate 54 144101 Mow Ball, Nylon
Return Spring Anchor
Handlebar, Right
Shield
I.D.
Clutch Cable Bracket
OD x .062 THK", Engine Pulley
DR® TRIMMER/MOWER™ Safety & Operating Instructions 24
Ref# Part# Description
55 110731 Nut, Nylon Locking, 1/4" 56 118731 Nut, Nylon Locking, 10 - 24" 57 110751 Nut, Nylon Locking, 3/8" 58 110761 Nut, Nylon Locking, 5/16" 59 143761 Pivot Support Assembly 60 143881 PTA Lever 61 143891 PTA Lever Handlebar Clamp 62 143621 PTA Locking Arm 63 143611 PTA Spring Support 64 113071 Pulley, Idler #1, 2.250 Diameter 65 144091 Pulley, Idler #2, 2-5/8", OD 66 119191 Pulley/Hub Assembly, Engine 67 143531 Pulley/Shaft Assembly, Cutter
Drive
68 121681 Rectangular Washer, Nylon
Mow-Ball
69 144711 Screw, Button-head, 1/4" – 20 x
3/4" Gr 2 ZP
70 144521 Screw, Flat Head, Allen Socket,
5/16" - 18 x 2-1/2", Bearing Housing
71 145221 Screw, HHCS, Thread-forming,
Serrated Flange-Head, 3/8" - 16 x 1-1/2", Gr 5, Engine Mount
72 120161 Screw, Set 1/4" - 20 x 3/8", SQ
Head, Wheel Retaining Collar
Ref# Part# Description
73 120291 Screw, Thread Forming, 1/4" -
20 x 3/4", Gr 2 ZP, Battery
Bracket 74 143811 Shield, Inner, Lower, Molded 75 143771 Shield, Outer, Lower 76 143931 Spring, Compression, Handlebar
Adjuster 77 143991 Spring, Extension, Brake Return 78 143941 Spring, Extension, Clutch Arm
Return 79 144011 Spring, Extension, PTA 80 143841 Stud, Pivot 81 121191 Switch Bracket 82 145721 V-Belt, FHP "A", 1/2" x 45" 83 112381 Washer, Flat, 1/4", ZP 84 112371 Washer, Flat, #10, ZP 85 121521 Washer, Nylatron, 3/4" x 3/8" x
.020 Thick 86 143751 Washer, Wear, Clutch Arm
Mount, Nylon 87 143961 Wheel, 14", Calcium Filled,
Polypropylene, 2.45 Hub Length 88 143911 Wire Harness without positive
Red Wire, Key Switch to Engine
Harness 88 144741 Wire, Battery, Positive only 88 146041 Wire Harness Assembly
Complete
®
DR
TRIMMER/MOWER™ Safety & Operating Instructions 25
Schematic Drawings
Figure 34
DR
Figure 34
®
TRIMMER/MOWER™ Safety & Operating Instructions 26
Figure 35
Figure 35
®
DR
TRIMMER/MOWER™ Safety & Operating Instructions 27
Notes
DR
®
TRIMMER/MOWER™ Safety & Operating Instructions 28
®
DR
TRIMMER/MOWER Safety & Operating Instructions 29
Daily Checklist for the DR® TRIMMER/MOWER™
To help maintain your DR® for optimum performance, we recommend you follow this checklist each time you use your machine.
9 GAS: Fill the gas tank with clean, fresh, unleaded gas.
9 OIL: Check the oil level with the dipstick and add more if necessary (only add
oil to the level indicated on the dipstick—do not overfill). Use SAE30 high detergent oil.
9 SPARK PLUG: Clean the spark plug and replace if needed.
9 AIR FILTER: A clean air filter will mean a much easier-starting and better
running engine. You should replace the paper air filter after every 25 hours of use, more frequently if you are trimming and mowing in dusty conditions.
9 ENGINE AIR COOLING SYSTEM: It is very important to keep the engine
clean of debris. Remove grass and other built-up materials from the air intake screen before, during and after you mow. Regularly remove debris from the blower housing and cooling fins. A dirty engine retains heat and can cause damage to the internal engine parts.
9 BELT: Check the belt for wear, proper alignment and tension.
9 CUTTING CORDS: Replace broken or frayed cords.
9 MOW-BALL
SUPPORT: Check the Mow-Ball™ Support for wear.
COUNTRY HOME PRODUCTS®
Meigs Road, P.O. Box 25, Vergennes, Vermont 05491
1(800)DR-OWNER(376-9637) • www.DR-Owner.com ©2000 CHP, Inc. 142651
DR
CODE: 30161X
®
TRIMMER/MOWER Safety & Operating Instructions 30
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