DR RapidFire 3.0 HP DR Operating Manual
DR
SAFETY & OPERATING INSTRUCTIONS
®
PREMIER RAPIDFIRE™ LOG SPLITTER
DR Power Equipment
Serial No.
Order No.
Read and understand this manual and all instructions before operating the DR PREMIER RAPIDFIRE LOG SPLITTER.
Original Language
Toll-free phone: 1-800-DR-OWNER (376-9637)
Fax: 1-802-877-1213
Website: www.DRpower.com
Table of Contents
Chapter 1: General Safety Rules ............................................................................................................................................................ 3
Chapter 2: Setting Up The DR PREMIER RAPIDFIRE LOG SPLITTER ................................................................................................ 7
Chapter 3: Operating The DR PREMIER RAPIDFIRE LOG SPLITTER ................................................................................................. 13
Chapter 4: Maintaining The DR PREMIER RAPIDFIRE LOG SPLITTER .............................................................................................. 16
Chapter 5: Troubleshooting .................................................................................................................................................................. 22
Chapter 6: Parts Lists and Schematic Diagrams .................................................................................................................................. 24
Conventions used in this manual
This indicates a hazardous situation, which, if not avoided, could result in death or serious injury.
This indicates a hazardous situation, which, if not avoided, could result in minor or moderate injury.
This information is important in the proper use of your machine. Failure to follow this instruction could result in damage to
your machine or property.
Serial Number and Order Number
A Serial Number is used to identify your machine and is located on the Serial Number Label on your machine. An Order Number
is used to check and maintain your order history and is located on the upper left portion of your packing slip. For your
convenience and ready reference, enter the Serial Number and Order Number in the space provided on the front cover of this
manual.
Additional Information and Potential Changes
DR Power Equipment reserves the right to discontinue, change, and improve its products at any time without notice or obligation
to the purchaser. The descriptions and specifications contained in this manual were in effect at printing. Equipment described
within this manual may be optional. Some illustrations may not be applicable to your machine.
2 DR
®
PREMIER RAPIDFIRE™ LOG SPLITTER
Chapter 1: General Safety Rules
Read this Safety & Operating Instructions manual before you use the DR RAPIDFIRE LOG SPLITTER. Become familiar with the
operation and service recommendations to ensure the best performance from your machine. If you have any questions or need
assistance, please contact us at www.DRpower.com or call toll-free 1-800-DR-OWNER (376-9637) and one of our Technical
Support Representatives will be happy to help you.
Labels
Your DR PREMIER RAPIDFIRE LOG SPLITTER carries prominent labels as reminders for its proper and safe use. Shown below
are copies of all the Safety and Information labels that appear on the equipment. Take a moment to study them and make a note
of their location on your LOG SPLITTER as you set up and before you operate the unit. Replace damaged or missing safety and
information labels immediately.
#35220
#25044
#13758
#35185
CONTACT US AT www.DRpower.com 3
Protecting Yourself and Those Around You
This is a high-powered machine, with moving parts operating with high energy. You must operate the machine safely. Unsafe
operation can create a number of hazards for you, as well as anyone else in the nearby area. Always take the following precautions
when using this machine:
Keep in mind that the operator or user is responsible for accidents or hazards occurring to other people, their property, and
themselves.
Always wear protective goggles or safety glasses with side shields while using the Log Splitter to protect your eyes from
possible thrown debris.
Avoid wearing loose clothing or jewelry, which can catch on moving parts.
We recommend wearing gloves while using the Log Splitter. Be sure your gloves fit properly and do not have loose cuffs or
drawstrings.
Wear shoes with non-slip treads when using your Log Splitter. If you have safety shoes, we recommend wearing them. Do
not use the machine while barefoot or wearing open toed sandals.
Wear long pants while operating the Log Splitter.
Use ear protectors or ear plugs rated for at least 20 dba to protect your hearing.
Keep bystanders at least 50 feet away from your work area at all times. Stop the engine when another person or pet
approaches.
Safety for Children and Pets
Tragic accidents can occur if the operator is not alert to the presence of children and pets. Children are often attracted to the
machine and the splitting activity.
precautions:
Never
assume that children will remain where you last saw them. Always follow these
Keep children and pets at least 50 feet from the working area and ensure they are under the watchful care of a responsible
adult.
Be alert and turn the machine off if children or pets enter the work area.
Never allow children to operate the Log Splitter.
Safety with Gasoline - Powered Machines
Gasoline is a highly flammable liquid. Gasoline also gives off flammable vapor that can be easily ignited and cause a fire or
explosion. Never overlook the hazards of gasoline. Always follow these precautions:
Never run the engine in an enclosed area or without proper ventilation as the exhaust from the engine contains carbon
monoxide, which is an odorless, tasteless, and deadly poisonous gas.
Store all fuel and oil in containers specifically designed and approved for this purpose and keep away from heat and open
flame, and out of the reach of children.
Replace rubber fuel lines and grommets when worn or damaged and after 5 years of use.
Fill the gasoline tank outdoors with the engine off and allow the engine to cool completely. Don't handle gasoline if you or
anyone nearby is smoking, or if you're near anything that could cause it to ignite or explode. Reinstall the fuel tank cap and
fuel container cap securely.
If you spill gasoline, do not attempt to start the engine. Move the machine away from the area of the spill and avoid creating
any source of ignition until the gas vapors have dissipated. Wipe up any spilled fuel to prevent a fire hazard and properly
dispose of the waste.
Allow the engine to cool completely before storing in any enclosure. Never store a machine that has gas in the tank, or a fuel
container, near an open flame or spark such as a water heater, space heater, clothes dryer or furnace.
4 DR
®
PREMIER RAPIDFIRE™ LOG SPLITTER
Safety with Gasoline - Powered Machines (continued)
Never tamper with the engine’s governor setting. The governor controls the maximum safe operation speed and protects the
engine. Over-speeding the engine is dangerous and will cause damage to the engine and to the other moving parts of the
machine. If required, see your authorized dealer for engine governor adjustments.
Keep combustible substances away from the engine when it is hot.
Never cover the machine while the muffler is still hot.
Do not operate the engine with the air cleaner or the carburetor air intake cover removed. Removal of such parts could create
a fire hazard. Do not use flammable solutions to clean the air filter.
The muffler and engine become very hot and can cause a severe burn; do not touch.
Safety with Electric - Powered Machines
Never overlook the hazards of electricity. Always follow these precautions:
Never open the switch box or motor cover. Never attempt any electrical repairs yourself. If in doubt, consult a qualified
electrician, visit our website at www.DRpower.com or contact DR Power Equipment for toll-free support at: 1-800-dr-owner
(376-9637) for help or information.
Never use an extension cord that is not rated for outdoor use.
Never operate the Log Splitter if there is an electrical hazard present.
Never operate the Log Splitter in wet conditions and always store under cover.
Never operate the Log Splitter with a damaged electrical cord or damaged extension cord.
Never pull on the electrical cord to move the machine.
Always grasp the electrical cord plug when unplugging the cord from the outlet; never pull the plug out by the cord. Make
sure your fingers do not touch the metal prongs when plugging or unplugging.
Never operate the Log Splitter unless the electrical cord is plugged into a properly grounded GFCI protected electrical outlet,
which supplies 110-120v power, and is protected by a 20-amp circuit breaker.
Never tamper with safety devices. Check their proper operation regularly.
If you are using an extension cord, keep the connection between the electrical cord and the extension cord well away from any
water.
Never use an extension cord longer than 25 feet and smaller than 12 awg in diameter, or longer than 50 feet and smaller than
10 awg in diameter; the cord will produce a voltage drop that will prevent the motor from supplying full power and may cause
damage to the motor. Use of a smaller diameter (larger awg number) extension cord could result in melting of the insulation
or even create a fire.
Always keep the electrical cord and/or extension cord away from excessive heat, oil, and sharp objects.
Towing
ALWAYS check before towing to make certain your Splitter is correctly and securely attached to the machine you are towing
with.
ALWAYS allow for added length of the Splitter behind you when turning, parking and in all towing situations.
ALWAYS be careful when backing up. You could jackknife your Splitter if care is not taken.
NEVER exceed 3 mph. when towing your Splitter.
NEVER allow anyone to sit or ride on your Splitter.
NEVER carry any cargo on your Splitter.
Do travel slowly over rough terrain, on hillsides, and around curves to prevent tipping.
Do not tow the Splitter near the edge of a ditch or excavation.
CONTACT US AT www.DRpower.com 5
General Safety
Operating this Log Splitter safely is necessary to prevent or minimize the risk of death or serious injury. Unsafe operation can
create a number of hazards for you. Always take the following precautions when operating this Log Splitter:
Your Log Splitter is a powerful tool, not a plaything. Exercise extreme caution at all times. The machine is designed to split
logs. Do not use it for any other purpose.
Know how to stop the Log Splitter quickly; see “stopping the engine” in chapter 3.
Never operate your unit on a slippery, wet, muddy, or icy surface. Exercise caution to avoid slipping or falling.
See manufacturer’s instructions for proper operation and installation of accessories. Only use accessories approved by DR
Power Equipment.
Never use the machine without ensuring that all guards and shields are in place.
Never, under any conditions, remove, bend, cut, fit, weld, or otherwise alter standard parts on the Log Splitter. This includes
all shields and guards. Modifications to your machine could cause personal injuries and property damage and will void your
warranty.
Allow only one person to operate the Log Splitter at any time.
If the machine should start making an unusual noise or vibration, For Gas Engine: Shut down the engine, disconnect the
spark plug wire, keeping it away from the spark plug to prevent accidental starting, For Electric Motor:
Unplug the Power Cord. Wait 5 minutes for machine to cool down then inspect for damage. Vibration is generally a warning
of trouble. Check for damaged parts and clean, repair and replace as necessary.
Never tamper with safety devices. Check their proper operation regularly.
Before performing any maintenance or inspection procedure on the Log Splitter, For Gas Engine: Shut down the engine,
disconnect the spark plug wire, keeping it away from the spark plug to prevent accidental starting, For Electric Motor:
the Motor, Unplug the Power Cord. Wait 5 minutes for machine to cool down.
Never allow people who are unfamiliar with these instructions to use the Log Splitter. Allow only responsible individuals who
are familiar with these rules of safe operation to use your machine.
Never overload or attempt to split logs beyond the recommendations listed in this manual. Personal injury or damage to the
machine could result.
While using the Log Splitter, don't hurry or take things for granted. When in doubt about the equipment or your
surroundings, stop the machine and take the time to look things over.
Never operate the machine when under the influence of alcohol, drugs, or medication.
Use the machine only in daylight.
Stay alert for hidden hazards or traffic.
Keep all nuts and bolts tight and keep the equipment in good operating condition.
Shut off the Motor,
Shut off
A Note to All Users
Under California law, and the laws of some other states, you are not permitted to operate an internal combustion engine using
hydrocarbon fuels without an engine spark arrester. This also applies to operation on US Forest Lands. All DR PREMIER
RAPIDFIRE LOG SPLITTERS shipped to California, New Mexico and Washington State are provided with spark arresters. Failure
of the owner or operator to maintain this equipment in compliance with state regulations is a misdemeanor under California law
and may be in violation of other state and/or federal regulations. Contact your State Park Association or the appropriate state
organization for specific information in your area.
No list of warnings and cautions can be all-inclusive. If situations occur that are not covered by this manual, the operator must
apply common sense and operate this DR PREMIER RAPIDFIRE LOG SPLITTER in a safe manner. Contact us at
www.DRpower.com or call 1-800-DR-OWNER (376-9637) for assistance.
6 DR
®
PREMIER RAPIDFIRE™ LOG SPLITTER
Chapter 2: Setting Up The DR PREMIER RAPIDFIRE LOG SPLITTER
f
r
It may be helpful to familiarize yourself with the controls and features of your DR PREMIER RAPIDFIRE LOG SPLITTER as shown
in Figure 1 before beginning these procedures. If you have any questions at all, please feel free to contact us at
www.DRpower.com.
DR PREMIER RAPIDFIRE LOG SPLITTER Controls and Features
Choke
Leve
Throttle
Lever
Gas Fill
Belt Guard
Engagement
Handle
Ram
Cradle
Safety
Interlock
Lever
Flywheel
Belt
Splitting Wedge
Starter Cord
Pneumatic Tires
Ignition Switch
Gasoline Engine
Of
On
Circuit
Breaker
Switch
On/Off
Frame Stand
Figure 1
CONTACT US AT www.DRpower.com 7
Specifications
(
)
g
)
-
qt /
)
-
Fly
Cy
Sp
HP 3 0.5
Output Torque 3.5 ft-lbs
Fuel Capacity .53
Oil Capacity .37
Voltage - 115
Full Load Current (Amps) - 6.7
Power (Watts) - 360
Hertz 60
Phase - 1
Overload Protection - Thermal Breaker
Outlet Cord - 11"
Frame Gauge .25" .25"
Belt Size 4L-750 4L-750
Ground Clearance 3" 3"
Flywheel Weight (lbs.) 55 55
wheel RPM 400 400
Maximum Log Length 18" 18"
Maximum Log Diameter 30" 30"
cle Time (sec.) 2.5 2.5
litting Force Out splits 22 ton Hydraulic
Wedge Height 6.2" 6.2"
Wheel size 4x11 4x11
Machine Height 46" 46"
Machine Length w/ Table 80" 80"
Machine Length w/out Table 62" 62"
Machine Width 25" 25"
Weight w/ Table (lbs.) 275 285
Weight w/out Table (lbs.) 225 235
GAS ENGINE ELECTRIC MOTOR
4.7 N-m
al / 2.1 qt (2 L
11.8 oz. (0.35L
1.47 ft-lbs (2 N-m) @ Full Load
Out splits 22 ton Hydraulic
*The diameter listed is indicative of the maximum suggested size - a small log can be difficult to split when it contains knots or a
particularly tough fiber. On the other hand, it may not be difficult to split logs with regular fibers even if its diameter exceeds the
maximum indicated above.
Assembling the DR PREMIER RAPIDFIRE LOG SPLITTER
Tools needed:
2
1
Jack Stand
Two 9/16" Wrenches
Installing the Frame Stand
Figure 2
8 DR
®
PREMIER RAPIDFIRE™ LOG SPLITTER
The Frame Stand hardware is in the Product Package. Do not install the Frame
Stand at this time if you have a Table accessory (install Table first).
Hardware Supplied (Figure 2):
Item #
Part # Description Qty
1 ............. 32104 .............. Bolt, Carriage, 3/8-16 X 1", GR5, ZP......... 4
2 ............. 33333 .............. Nut, Nylon Lock, Flanged, 3/8-16 ............ 4
1. Support the Beam with a Jack Stand or equivalent so the front of the Beam is
J
d
3 4
high enough to install the Frame Stand (Figure 3).
2. Secure the Support Leg to the Beam with four Carriage Bolts and Locknuts
using a 9/16" Wrench. Bolt head on stand side.
3. Remove the Jack Stand.
Installing the Cradle Kit
Parts Supplied (Figure 2):
Item #
Part # Description Qty
1 ............. 34496 .............. Cradle ..................................................... 2
2 ............. 33350 .............. Bolt, Hex, Flange, 3/8-16 X 2" ............... 4
3 ............. 28551 .............. Washer, Saddle, 3/8 X 1" ...................... 4
4 ............. 33333 .............. Nut, Nylon Lock, Flanged, 3/8-16 ......... 4
1. Remove the Hardware from the Cradles (Figure 4).
2. Secure the Cradles to the Beam with the Bolts, Saddle Washers and Locknuts
using two 9/16" Wrenches (Figure 5).
Carriage Bolt
and Locknut
Support
Leg
Figure 3
1
Beam
ack Stan
2
Figure 4
Cradles
Figure 5
Bolt, Saddle Washer
and Locknut
CONTACT US AT www.DRpower.com 9
3 6
4
r
5
Installing the Log Table Kit
Parts Supplied (Figure 6):
Item #
Part # Description Qty
1 .................... 34503 ....... Bracket, Log Table ....................................... 1
2 .................... 32105 ....... Mount, Tray ................................................. 2
3 .................... 33351 ....... Bolt, Hex, Flange, 3/8-16 X 1.25" ................ 4
10
4 .................... 22912 ....... Bolt, HHCS, 3/8-16 X 4.5", GR5, ZP ........... 2
5 .................... 32104 ....... Bolt, Carriage, 3/8-16 X 1", GR5, ZP ........... 4
9
7
8
6 .................... 15043 ....... Bolt, HHCS, 3/8-16 X 1-1/4", ZP ................ 4
7 .................... 33333 ....... Nut, Nylon Lock, Flanged, 3/8-16............... 10
8 .................... 18081 ....... Washer, Lock, 3/8" ...................................... 4
1
9 .................... 11239 ....... Washer, Flat, 3/8", USS .............................. 2
10 .................. 11241 ....... Washer, Flat, 5/16" USS, ZP ....................... 4
Not Shown .... 31363 ....... Table, Log .................................................... 1
Installing Log Table with Support Leg
Figure 6
Bolts and
Locknuts
Figure 7
Tray
Tray Mount
2
2. Loosely install a Tray Mount on both side of the Beam with Flange Bolts and
Locknuts using two 9/16" Wrenches (Figure 7).
3. Install the front of the Tray to the Beam with four Bolts, Flat Washers and
Lock Washers using a 9/16" Wrench (Figure 8).
4. Install the Table to the Tray Mounts with four Carriage Bolts and Locknuts
using a 9/16" Wrench (Figure 9).
Carriage Bolt
and Locknut
Mounts
1. Place a Jack Stand under the Beam to lift it up.
Table
Beam
Bolt, Lock Washe
Figure 8
10 DR
®
PREMIER RAPIDFIRE™ LOG SPLITTER
and Flat Washer
Figure 9
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