DR PREMIER 26 Safety & Operating Instructions Manual

DR® PREMIER 26" ALL-TERRAIN MOWER
SAFETY & OPERATING INSTRUCTIONS
Serial No.
Order No.
Read and understand this manual and all instructions before operating this DR PREMIER 26" ALL-TERRAIN MOWER.
DR® Power Equipment
Toll-free phone: 1-800-DR-OWNER (376-9637) Fax: 1-802-877-1213 Web site: www.DRpower.com
Table of Contents
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Chapter 1: General Safety Rules ............................................................................................................................................................ 4
Chapter 2: Setting Up Your DR PREMIER 26" ALL-TERRAIN MOWER .............................................................................................. 8
Chapter 3: Operating Your DR PREMIER 26" ALL-TERRAIN MOWER ............................................................................................... 14
Chapter 4: Maintaining Your DR PREMIER 26" ALL-TERRAIN MOWER ............................................................................................ 17
Chapter 5: Troubleshooting .................................................................................................................................................................. 21
Chapter 6: Parts Lists, Schematic Diagrams And Warranty ................................................................................................................ 24
Conventions used in this manual
This indicates a hazardous situation, which, if not avoided, could result in death or serious injury.
This indicates a hazardous situation, which, if not avoided, could result in minor or moderate injury.
This information is important in the proper use of your machine. Failure to follow this instruction could result in damage to
our machine or property.
Serial Number and Order Number
A Serial Number is used to identify your machine and is located on the serial number label of your machine. For your convenience and ready reference, enter the Identification number in the space provided on the front cover of this manual. An Order Number is used to check and maintain your order history and is located on the upper left portion of your packing slip. For your convenience and ready reference, enter the order number in the space provided on the front cover of this manual.
Serial Number Label
Figure 1
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PREMIER 26" ALL-TERRAIN MOWER
Additional Information and Potential Changes
DR Power Equipment reserves the right to discontinue, change, and improve its products at any time without notice or obligation to the purchaser. The descriptions and specifications contained in this manual were in effect at printing. Equipment described within this manual may be optional. Some illustrations may not be applicable to your machine.
CONTACT US AT www.DRpower.com 3
Chapter 1: General Safety Rules
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Read this safety & operating instructions manual before you use the DR PREMIER 26” ALL-TERRAIN MOWER. Become familiar with the operation and service recommendations to ensure the best performance from your machine. If you have any questions or need assistance, please contact us at www.DRpower.com or call toll free 1-800-DR-OWNER (376-9637) and one of our technical support representatives will be happy to help you.
Labels
Your DR PREMIER 26" ALL-TERRAIN MOWER carries prominent labels as reminders for its proper and safe use. Shown below are copies of all the Safety and Information labels that appear on the equipment. Take a moment to study them and make a note of their location on your Mower as you set up and before you operate the unit. Replace damaged or missing safety and information labels immediately.
136831
37753
#37751
37055
38513
#13758
13649
Protecting Yourself and Those Around You
This is a high-powered machine, with moving parts operating with high energy at high speeds. You must use proper clothing and safety gear when operating this machine to prevent or minimize the risk of severe injury. This machine can cut and sever parts of your body if they become in contact with the moving blade. Always take the following precautions when operating this machine:
Always wear protective goggles or safety glasses with side shields while using the machine to protect your eyes from possible
thrown debris.
Avoid wearing loose clothing or jewelry, which can catch on moving parts. We recommend wearing gloves while using the Mower. Be sure your gloves fit properly and do not have loose cuffs or
drawstrings.
Wear shoes with non-slip treads when using your Mower. If you have safety shoes, we recommend wearing them. Do not use
the machine while barefoot or wearing open sandals.
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PREMIER 26" ALL-TERRAIN MOWER
Safety for Children and Pets
Tragic accidents can occur if the operator is not alert to the presence of children and pets. Children are often attracted to the machine and the mowing activity. precautions:
Never
assume that children will remain where you last saw them. Always follow these
Keep children and pets at least 100 feet from the working area and ensure they are under the watchful care of a responsible
adult.
Be alert and turn the machine off if children or pets enter the work area. Never allow children to operate the Mower. Before and while moving backwards, look behind and down for small children. Use extra care when approaching blind corners, shrubs, trees, or other objects that may obscure your vision.
Safety with Gasoline - Powered Machines
Gasoline is a highly flammable liquid. Gasoline also gives off flammable vapor that can be easily ignited and cause a fire or explosion. Never overlook the hazards of gasoline. Always follow these precautions:
Never run the engine in an enclosed area or without proper ventilation as the exhaust from the engine contains carbon
monoxide, which is an odorless, tasteless, and deadly poisonous gas.
Store all fuel and oil in containers specifically designed and approved for this purpose and keep away from heat, open flame,
and out of the reach of children.
Replace rubber fuel lines and grommets when worn or damaged and after 5 years of use. Fill the gasoline tank outdoors with the engine off and allow the engine to cool completely. Don't handle gasoline if you or
anyone nearby is smoking, or if you're near anything that could cause it to ignite or explode. Reinstall the fuel tank and fuel container caps securely.
If you spill gasoline, do not attempt to start the engine. Move the machine away from the area of the spill and avoid creating
any source of ignition until the gas vapors have dissipated. Wipe up any spilled fuel to prevent a fire hazard and properly dispose of the waste.
Allow the engine to cool completely before storing in any enclosure. Never store a machine that has gas in the tank, or a fuel
container, near an open flame or spark such as a water heater, space heater, clothes dryer or furnace.
Never make adjustments or repairs with the engine running. Shut down the engine, disconnect the spark plug wire, keeping it
away from the spark plug to prevent accidental starting, wait 5 minutes before making adjustments or repairs.
Never tamper with the engine’s governor setting. The governor controls the maximum safe operation speed and protects the
engine. Over-speeding the engine is dangerous and will cause damage to the engine and to the other moving parts of the machine. If required, see your authorized dealer for engine governor adjustments.
Keep combustible substances away from the engine. Never cover the machine while the muffler is still hot. Do not operate the engine with the air cleaner or the carburetor air intake cover removed. Removal of such parts could create
a fire hazard. Do not use flammable solutions to clean the air filter.
The exhaust area on the engine becomes very hot with use. Allow the engine to cool before doing maintenance or making
adjustments.
Never tamper with safety devices. Check their proper operation regularly. To reduce fire hazard, keep the engine and muffler free of debris build-up.
CONTACT US AT www.DRpower.com 5
Slope Operation
Slopes are a major factor related to slip and fall accidents, which can result in severe injury. All slopes require caution. If you feel uneasy on a slope, do not mow it. Always take the following precautions when using this machine on slopes: ALWAYS:
Mow across the face of slopes; never up and down. Exercise extreme caution when changing direction on slopes. Remove objects such as rocks, tree limbs, etc. Watch for holes, ruts, or bumps. Tall grass can hide obstacles.
NEVER:
Never mow near drop-offs, ditches, or embankments. You could lose your footing or balance. Never mow on slopes greater than 20 degrees or any excessively steep slopes. Never mow on wet slopes. Reduced traction could result in slipping.
Operating the Mower Safely
This is a high-powered machine, with moving parts operating with high energy at high speeds. You must operate the machine safely. Unsafe operation can create a number of hazards for you, as well as anyone else in the nearby area. Always take the following precautions when using this machine:
Never allow people who are unfamiliar with these instructions to use the mower. The mower can throw objects far and at great speeds. Keep people and pets at least 100 feet away from your machine at all
times. Install warnings around the area of operation stating “It is prohibited to enter this area”. Disengage the blade and stop the engine when a person or pet approaches within 100 feet. Do not restart the machine until people and pets are at least 100 feet away from the mower.
Clear the area of objects such as rocks, toys, wire, bones, sticks etc., which could be picked up and thrown by the blade. Be sure all blade and wheel controls are disengaged before attempting to start the engine. Engage and disengage the blade a
few times to get used to it before mowing.
Keep your hands and feet away from the blade, belts, chains, blade pulleys, and concealed areas while the engine is running.
Never reach under the deck or grab hold of any part of the deck when the engine is running.
Always shut off the engine whenever you leave the machine. Remove the spark plug wire before adjusting the machine. If you
have to stop to remove grass or debris from the underside of the deck, always disconnect the spark plug wire first.
When operating over uneven terrain and slopes, use extreme caution to ensure solid and firm footing. Keep a firm hold on the
handlebars and walk, never run.
Stop the blade when crossing gravel drives, walks, or roads. Use extra caution when mowing in wet or slippery conditions. Always operate the mower from behind. Never pass or stand on the discharge (right) side or in front of machine when the
engine is running.
Do not pull the mower backwards unless absolutely necessary. Look down and behind before and while moving backwards. Do not, under any conditions, remove, bend, cut, fit, weld, or otherwise alter standard parts on the mower. This includes all
shields and guards. Modifications to your machine could cause personal injuries and property damage and will void your warranty.
If the machine starts to make an unusual noise or vibration, immediately shut off the engine, disconnect the spark plug wire,
and allow all moving parts to come to a complete stop. Vibration is generally a warning of trouble. Inspect for clogging or damage. Clean and repair and/or replace damaged parts.
While using the mower, do not hurry or take things for granted. When in doubt about the equipment or your surroundings,
stop the machine and take the time to look things over. Make sure that you have 100% control of the mower at all times.
Do not operate the machine when under the influence of alcohol or medication. Watch for traffic when mowing near roadways. Use the machine only in daylight.
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PREMIER 26" ALL-TERRAIN MOWER
The mower must be operated safely to prevent or minimize the risk of minor or moderate injury. Unsafe operation can create a number of hazards for you. Always take the following precautions when operating this mower:
Keep in mind that the operator or user is responsible for accidents or hazards occurring to other people, their property, and
themselves.
Use ear protectors or earplugs rated for at least 20 dba to protect your hearing. Wear long pants while mowing. Use caution when mowing close to fences, buildings, trees, etc. so as not to hit the handle bar. Doing so, you may injure your
hand or lose control of the machine.
Keep all nuts and bolts tight, especially the blade attachment bolts, and keep the equipment in good operating condition. The mower blade is sharp and can cut. Wrap the blade or wear gloves and use extra caution when servicing.
California Proposition 65
California Proposition 65:
Engine exhaust and some of its constituents are known to the State of California to cause cancer, birth defects, and other
reproductive harm.
This product contains or emits chemicals known to the State of California to cause cancer, birth defects, and other
reproductive harm.
A Note to All Users
Under California law, and the laws of some other states, you are not permitted to operate an internal combustion engine using hydrocarbon fuels without an engine spark arrester. This also applies to operation on US Forest Lands. All DR ALL-TERRAIN MOWERS shipped to California, New Mexico and Washington State are provided with spark arresters. Failure of the owner or operator to maintain this equipment in compliance with state regulations is a misdemeanor under California law and may be in violation of other state and/or federal regulations. Contact your State Park Association or the appropriate state organization for specific information in your area.
®
PREMIER 26"
Additional Information and Potential Changes
DR Power Equipment reserves the right to discontinue, change, and improve its products at any time without notice or obligation to the purchaser. The descriptions and specifications contained in this manual were in effect at printing. Equipment described within this manual may be optional. Some illustrations may not be applicable to your machine.
No list of warnings and cautions can be all-inclusive. If situations occur that are not covered by this manual, the operator must apply common sense and operate this Mower in a safe manner. Contact us at www.DRpower.com or call 1 (800) DR-owner (376-
9637) for assistance.
CONTACT US AT www.DRpower.com 7
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Chapter 2: Setting Up Your DR PREMIER 26" ALL-TERRAIN MOWER
It may be helpful to familiarize yourself with the controls and features of your DR PREMIER 26" ALL-TERRAIN MOWER as shown in Figure 1 before beginning these procedures.
If you have any questions at all, please feel free to contact us at
www.DRpower.com.
DR PREMIER 26" ALL-TERRAIN MOWER Controls and Features
Blade Engagement Lever
DR Engine Fuel Fill Cap (Briggs and Stratton Cap at Front of Engine)
Oil Drain,13.3 TQ DR Engine (10.5 HP Briggs and Stratton Flexible Tube Not Shown
Plug For Optional Hour Meter Accessory
Carbon Canister
Oil Dipstick/Fill Cap
Pull Cord Handle
Throttle/Choke Control Lever
13.3 TQ DR Engine (10.5 HP Briggs and Stratton Not Shown)
Belt Guard
Shift Lever
Traction Drive Lever
Deck
Brush Bar
Pneumatic Tires
Drive Belt (underneath
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PREMIER 26" ALL-TERRAIN MOWER
Blade Belt and Tensioner (under guard)
Figure 2
Specifications
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Engine
Wheels Size Handlebar Height (adjustable) Cutting Height Cutting Width Cutting Capacity
Blade Tip Speed Blade Drive Blade Material Deck Material Frame Material Drive
Belts Machine Width, Length, Height Dry Weight
13.3 FPT Premier 10.5 HP Premier DR Power Equipment Refer to your Engine User Manual for
Engine specifications
Briggs & Stratton Powerbuilt Refer to your Engine User Manual for
Engine specifications
Lugged; Sealant filled tubeless Lugged; Sealant filled tubeless 16" X 4.75" 16" X 4.75" High-39.5", Low-35.5" High-39.5", Low-35.5"
3.5" 3.5" 26" 26" 4' High Grass, 8' High Weeds and Brush,
2" Dia. Saplings
4' High Grass, 8' High Weeds and Brush, 2" Dia. Saplings
212 mph (18,660 Ft/Min) 212 mph (18,660 Ft/Min) Mechanical; Belt tensioner Mechanical; Belt tensioner Hardened Steel Hardened Steel 12 GA Welded Steel 12 GA Welded Steel 12 GA Welded Steel 12 GA Welded Steel Transaxle – 3 Forward Gears, 1 Reverse
Gear
Transaxle – 3 Forward Gears, 1 Reverse Gear
Drive and Blade – V-Belts Drive and Blade – V-Belts 80"L, 29-1/2"W, 46"H 80"L, 29-1/2"W, 46"H 237 lbs. 223 lbs
Assembling the DR PREMIER 26" ALL-TERRAIN MOWER
Parts Supplied in Parts Box:
Item Part# Description Qty
1 ......... 11214 ........... Cable Tie, 7-1/2" Long ........................................... 5
2 ......... 37733 ........... Guard, Belt, W/ Labels .......................................... 1
3 ......... 35281 ........... Bolt, Flange, Tri Lobe, 3/8-16 X 3/4, GR5 ZP ....... 4
4 ......... 34407 ........... Bolt, Hex, Flange, 3/8-16 X 1.5", GR5, ZP ............ 1
Compare the contents of the Parts Box with the “Parts Supplied” list above. If you have any questions please contact us at www.DRpower.com or call 1-800­DR-OWNER (376-9637) for assistance.
Tools and Supplies Needed:
9/16" Wrench Wire Cutters
1. With the Handlebars resting on the ground, Align the front holes of the
Handlebars to the front holes in the Frame (Figure 4).
Note: Ensure that the left side cables are outside the Handlebars.
2. Loosely secure the front Handlebar holes to both sides of the Frame with a
3/8-16 X 3/4" Tri-lobe Bolt using a 9/16" Wrench.
3. Rotate the Handlebars up to the desired operator position (there are two
positions to choose from) and install the remaining 3/8-16 X 3/4" Tri-lobe Bolts. Tighten all four Bolts using a 9/16" Wrench.
1
4
Figure 3
Left Side Cables On Outside Of Handlebars
Rear Bolt
Front Bolts
Figure 4
CONTACT US AT www.DRpower.com 9
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d
d
p
Cable Ties
Figure 5
Figure 6
Blade Pulley
Lever Lock
Brake Pa
Cable Ties
Blade Engagement Leve
Blade Engagement Cable
4. Secure the Cables to the Handlebars with the Cable Ties (Figure 5). Cut off
the excess from the Cable Ties using the Wire Cutters.
Note: Because the Handlebars came uninstalled from the factory, the Blade Engage Cable should be checked/adjusted before you use your Brush mower. Please perform the following steps before using your machine.
5. Press the Lever Lock (1), pull and release the Blade Engage Lever a few times
(2), then fully release the Blade Engage Lever
(Figure 6).
6. With the Blade Engage Lever released, ensure that the Brake Pad is resting
against the Blade Pulley and that the Cable/Spring end of the Blade Engagement Cable is sagging slightly
(Figure 7).
7. Pull the Blade Engagement Lever as far as it will go towards the Handlebar.
The Brake Pad should not be touching the Pulley and the Belt should be tightened around the Pulleys.
8. If the Cable was not adjusted as described in steps 6 and 7, perform the
adjustment described in step 9. If the Cable performs as described and is adjusted correctly, Continue to step 10.
9. Adjusting the Blade Engage Cable: To Loosen the Cable – loosen the rear
Jam Nut slightly and tighten the front Jam Nut using a 1/2" Wrench
8
). To Tighten the Cable – loosen the front Jam Nut slightly and tighten the
rear Jam Nut using a 1/2" Wrench
(Figure 8).
(Figure
10. If the Blade Engage Cable is adjusted properly, position the Belt Guard and
secure with the 3/8-16 X 1.5" Flange Bolt using a 9/16" Wrench
(Figure 9).
Continue to the next page for more important information on how to set up the machine.
S
ring End
Figure 7
Rear Jam Nut
Blade Engage Cable
Front Jam Nut
Figure 8
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PREMIER 26" ALL-TERRAIN MOWER
Bolt
Belt Guar
Figure 9
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