Chapter 1: General Safety Rules ............................................................................................................................................................ 3
Chapter 2: Setting Up The DR POWERWAGON .................................................................................................................................. 7
Chapter 3: Operating The DR POWERWAGON ................................................................................................................................... 17
Chapter 4: Maintaining The DR POWERWAGON ............................................................................................................................... 21
Chapter 6: Parts Lists and Schematic Diagrams .................................................................................................................................. 32
Conventions used in this manual
This indicates a hazardous situation, which, if not followed, could
This indicates a hazardous situation, which, if not avoided, could result in minor or moderate injury.
This information is important in the proper use of your machine. Failure to follow this instruction could result in damage to your
machine or property.
result in death or serious injury.
Serial Number and Order Number
A Serial Number is used to identify your machine and is located on the Serial
Number Label on your machine. An Order Number is used to check and
maintain your order history and is located on the upper left portion of your
packing slip. For your convenience and ready reference, enter the Serial
Number and Order Number in the space provided on the front cover of this
manual.
Serial Number
Label
Figure 1
Additional Information and Potential Changes
DR Power Equipment reserves the right to discontinue, change, and improve its
products at any time without notice or obligation to the purchaser. The
descriptions and specifications contained in this manual were in effect at
printing. Equipment described within this manual may be optional. Some
illustrations may not be applicable to your machine.
2 DR
®
POWERWAGON
Chapter 1: General Safety Rules
Read this safety & operating Instructions manual before you use the DR POWERWAGON. Become familiar with the operation
and service recommendations to ensure the best performance from your machine. If you have any questions or need assistance,
please contact us at www.DRpower.com or call toll-free 1-800-DR-OWNER (376-9637) and one of our Technical Support
Representatives will be happy to help you.
Labels
Your DR POWERWAGON carries prominent labels as reminders for its proper and safe use. Shown below are copies of all the
Safety and Information labels that appear on the equipment. Take a moment to study them and make a note of their location on
your POWERWAGON as you set up and before you operate the unit. Replace damaged or missing safety and information labels
immediately.
#38555
#38553
#13758
#37055
#38552
#38554
#15342
contact us at w w w.DRpow er.com 3
Protecting Yourself and Those Around You
This is a high-powered machine, with moving parts operating with high energy at high speeds. Use proper clothing and safety
gear when operating this machine to prevent or minimize the risk of severe injury. You must operate the machine safely. Unsafe
operation can create a number of hazards for you. Always take the following precautions when operating this machine:
Wear shoes with non-slip treads when using your DR POWERWAGON. If you have safety shoes, we recommend wearing
them. Do not use the machine while barefoot or wearing open sandals.
Avoid wearing loose clothing or jewelry, which can catch on the machine’s moving parts.
Use ear protectors or ear plugs rated for at least 20 dba to protect your hearing.
Never allow people who are unfamiliar with these instructions to use the DR POWERWAGON. Allow only responsible
individuals who are familiar with these rules of safe operation to use your machine.
Never place your hands, feet, or any part of your body near or under any moving part while the machine is running.
To be safe, do not operate the machine near small children or pets, and never allow children to operate the DR
POWERWAGON.
The muffler and engine become very hot and can cause a severe burn; do not touch.
Never, under any conditions, remove, bend, cut, fit, weld, or otherwise alter standard parts on the DR POWERWAGON. This
includes all shields and guards. Modifications to your machine could cause personal injuries and will void your warranty.
Slope Operation
Slopes are a major factor related to slip and fall accidents, which can result in severe injury. All slopes require caution. If you feel
uneasy on a slope, do not use the DR POWERWAGON on it. Always take the following precautions when using this machine on
slopes:
Always:
Traverse up and down the face of slopes; never across. Exercise extreme caution when changing direction on slopes.
Watch for holes, ruts, or bumps in the landscape.
Use 1st gear on slopes with a maximum load of 800 lbs.
Never:
Operate near drop-offs, ditches, or embankments; you could lose your footing or balance.
Operate on slopes greater than 15 degrees, or any excessively steep slopes.
Operate on wet, or slippery slopes; reduced traction could result in slipping.
Park the DR POWERWAGON on a steep grade or slope.
Safety with Children and Pets
Tragic accidents can occur if the operator is not alert to the presence of children and pets. Children are often attracted to the
machine and the hauling activity. Never
Keep children out of the work area and under the watchful care of a responsible adult.
Be alert and always turn off the DR POWERWAGON engine if children or pets enter the work area.
Before, and while moving backwards, look behind, and down for small children and pets.
Never allow children to operate the DR POWERWAGON.
Use extra care when approaching blind corners, shrubs, trees, or other objects that may obscure your vision.
assume that children will remain where you last saw them.
4 DR
®
POWERWAGON
Safety with Gasoline-Powered Machines
Gasoline is a highly flammable liquid. Gasoline also gives off flammable vapor that can be easily ignited and cause a fire or
explosion. Never overlook the hazards of gasoline. Always follow these precautions:
Never run the engine in an enclosed area or without proper ventilation as the exhaust from the engine contains carbon
monoxide, which is an odorless, tasteless, and deadly poisonous gas.
Store all fuel and oil in containers specifically designed and approved for this purpose and keep away from heat and open
flame, and out of the reach of children.
Fill the gasoline tank outdoors with the engine off and allow the engine to cool completely. Do not handle gasoline if you or
anyone nearby is smoking or if you are near anything that could cause it to ignite or explode. Replace the fuel tank and fuel
container caps securely.
If you spill gasoline, do not attempt to start the engine. Move the machine away from the area of the spill and avoid creating
any source of ignition until the gas vapors have dissipated. Wipe up any spilled fuel to prevent a fire hazard and properly
dispose of the waste.
Allow the engine to cool completely before storing the DR POWERWAGON in any enclosure. Never store the machine with
gas in the tank or a fuel container near an open flame or spark, such as a water heater.
Never make adjustments or repairs with the engine running. Disconnect the spark plug wire and keep the wire away from the
spark plug to prevent accidental starting.
Never check for an ignition spark with the spark plug or spark plug wire removed. Use an approved spark tester.
Never tamper with safety devices. Check their proper operation regularly.
Do not change the engine governor settings or modify the engine speed. Modifications will void your warranty.
To reduce fire hazard, keep the engine cooling fan and muffler area free of debris build-up such as leaves, grass, oil, grease or
any other combustible material.
Never operate the engine without the muffler. Inspect the muffler periodically and replace if necessary. If equipped with a
muffler deflector, inspect the deflector periodically and replace if necessary.
Never operate the engine with the air cleaner or cover over the carburetor air intake removed, except for adjustment. Removal
of such parts could create a fire hazard. Do not use flammable solutions to clean air filter.
Check fuel lines and fittings frequently for cracks or leaks, replace if necessary.
Replace rubber fuel lines and grommets when worn or damaged and after 5 years of use.
General Safety
The DR POWERWAGON must be operated safely to prevent or minimize the risk of minor or moderate injury. Unsafe operation
can create a number of hazards for you. Always take the following precautions when operating this machine:
Keep in mind that the operator or user is responsible for accidents or hazards occurring to other people, their property, and
themselves.
Your DR POWERWAGON is not a plaything. Exercise extreme caution at all times. The design of this machine is to haul
material. Do not use it for any other purpose.
Give complete and undivided attention to the job at hand. Before you use your new machine, be sure you know how to
engage the parking brake and stop the DR POWERWAGON at a moment's notice.
Always operate the DR POWERWAGON from behind the handlebars, never from the side.
Never use the DR POWERWAGON to drag or tow items.
Do not overload the DR POWERWAGON. Be careful of top-heavy loads. The higher the load, the more chance of tipping over
the machine. Loads may shift during operation; to be safe, secure your loads and even them out when possible. The
maximum load is 500 lbs. (Premier), 700 lbs. (Pro) and 800 lbs. (Pro-XL).
Use 1st gear with loads over 300 lbs. And on slopes. Excessive speed can be dangerous. Operate the machine in the lowest
gear that is satisfactory to do the job.
contact us at w w w.DRpow er.com 5
General Safety (Continued)
Use caution when moving downhill and braking. Apply the parking brake slowly to avoid tipping forward.
When shifting to reverse, be careful to avoid tipping as the swivel wheel changes direction.
Watch for traffic when operating near roadways.
Never allow people or pets to ride in the DR POWERWAGON.
If the machine should start making an unusual noise or vibration, stop the engine and wait five (5) minutes to cool. Vibration
is generally a warning of trouble. Disconnect the spark plug wire and inspect for damaged parts. Clean and repair and/or
replace damaged parts.
Built-in safety features, such as the operator presence system, are effective only when maintained and kept in place.
Always keep the equipment in a good safe operating condition. Always make certain nuts and bolts are tight and always use
the supplied self-locking hardware; do not substitute. Use only approved DR parts.
Use the DR POWERWAGON only in daylight.
While using the machine, do not hurry or take things for granted. When in doubt about the equipment or your surroundings,
stop the machine and take the time to look things over. Make sure that you have 100% control of the machine at all times.
Never leave the DR POWERWAGON unattended with the engine running.
Do not operate the machine when under the influence of alcohol, drugs, or medication.
See manufacturer’s instructions for proper operation and installation of accessories. Only use accessories approved by DR
Power Equipment.
California Proposition 65
California Proposition 65:
Engine exhaust and some of its constituents are known to the state of California to cause cancer, birth defects, and other
reproductive harm.
This product contains or emits chemicals known to the state of California to cause cancer, birth defects, and other
reproductive harm.
A Note to All Users
Under California law, and the laws of some other states, you are not permitted to operate an internal combustion engine using
hydrocarbon fuels without an engine spark arrester. This also applies to operation on US Forest Lands. All DR®
POWERWAGONS shipped to California, New Mexico and Washington State are provided with spark arresters. Failure of the
owner or operator to maintain this equipment in compliance with state regulations is a misdemeanor under California law and
may be in violation of other state and/or federal regulations. Contact your State Park Association or the appropriate state
organization for specific information in your area.
No list of warnings and cautions can be all-inclusive. If situations occur that are not covered by this manual, the operator must
apply common sense and operate this DR
DR-OWNER (376-9637) for assistance.
®
POWERWAGON in a safe manner. Contact us at www.DRpower.com or call 1-800-
Additional Information and Potential Changes
Country Home Products, Inc. reserves the right to discontinue, change, and improve its products at any time without notice or
obligation to the purchaser. The descriptions and specifications contained in this manual were in effect at printing. Equipment
described within this manual may be optional. Some illustrations may not be applicable to your machine.
6 DR
®
POWERWAGON
`Chapter 2: Setting Up The DR POWERWAGON
A
All
A
It may be helpful to familiarize yourself with the controls and features of your DR POWERWAGON as shown in Figure 2 before
beginning these procedures. If you have any questions at all, please feel free to contact us at www.DRpower.com.
DR PREMIER POWERWAGON Controls and Features
Key Switch
Shift Lever
Operator Presence
Lever
Brake Lock
Traction Drive
Lever
Maintenance Meter
Location
(Optional Accessory)
Brake Lever
Throttle
Control
Premier Bed
ssembly
Dump Handle
(Premier and Pro
Standard)
Dump Arm
Fuel Cap
Transaxle
Manual Recoil
Starter Handle
Caster Wheels
Oil Fill
Figure 2a
Brake Pad
ssembly
-Terrain Tires
contact us at w w w.DRpow er.com 7
DR PRO and PRO-XL POWERWAGON Controls and Features
A
All
A
Key Switch
Electric Dump Switch
(Pro Optional)
(Pro-XL Standard)
Maintenance Meter
Location
(Optional Accessory)
Shift Lever
Throttle
Control
Operator Presence
Lever
Brake Lock
Traction Drive
Lever
Battery
(Electric-starting
model only)
Caster Wheels
Brake Lever
Oil Fill
Fuel Cap
Pro and
Pro-XL Bed
Transaxle
Manual Recoil
Starter Handle
Dump Arm
Brake Pad
ssembly
ctuator
(Pro Optional)
(Pro-XL Standard)
Sidewall and
Tailgate
-Terrain Tires
8 DR
®
POWERWAGON
Figure 2b
Specifications
PREMIER PRO PRO-XL
Engine
BATTERY
BED
Capacity - Volume (Cu Ft) 5.2 8 8
Capacity - Weight (Lbs) 500 700 800
Bed Height (In) 20 20 20
Construction High-Density Polyethlene
Compare the contents of the Product Package with the “Parts Supplied in
Product Package” list above. If you have any questions please contact us at
www.DRpower.com or call 1-800-DR-OWNER (376-9637) for assistance.
Figure 6
Dump
Handle
Figure 7
10 DR
®
POWERWAGON
Dump Handle
Mountin
Bracket
1. Lift the Handlebars to the operating position and install a 3/8-16 X 1-3/4
Flange Bolt and Locknut on each side using two 9/16" Wrenches (Figure 6).
Note: Ensure that the top Handlebar Bolts are installed in the same direction as
the lower Bolts with the heads on the inside of the Handlebars.
2. Tighten the lower Handlebar Bolts that were already in place.
Premier Bed - Assembly and Installation
If you have the Pro or Pro-Xl Model, refer to the next section “Pro and Pro-XL
Bed - Assembly and Installation”.
If you are installing the Flatbed on your POWERWAGON, proceed to the
“Flatbed Installation” section in this Chapter.
1. Position the Dump Handle at the right rear corner of the Bed where the
Mounting Bracket is located (Figure 7).
2. Insert one end of the Torsion Spring into the small hole in the Frame
A
A
r
(positioned as shown) and push it through to the hole on the other side of
the Frame Tube (Figure 8).
3. Install the 1/2-13 X 4" Flange Bolt through the Frame, Spring and Dump
Lever. Secure with the 1/2-13 Locknut using two 3/4" Wrenches. Do not
over tighten.
4. Rotate the remaining end of the Spring and secure it under the Spring Tab
(Figure 9).
5. Remove the Locknuts from the front of the Bed Frame and use a 1/2"
Wrench to turn the Front Bed Bolts out so the end of the threads are flush
with the inside of the Frame opening (Figures 10 and 11).
Note: To ease the process of aligning the ends of the Bolts, a 10" Adjustable Wrench
can be used on the Frame Tube to align the holes.
6. Place the Bed on the Power Wagon with the Dump Arms inside the Frame at
the front of the Bed Assembly (Figures 12).
7. Ensure the back of the Bed Assembly is on the Bed Rest Brackets and the
Dump Lever is fully latched onto the Latch Pin (Figure 13).
Frame
Tube
Dump
Leve
Figure 8
Spring
Holes
Bolt
Figure 12
Bed Rest
Bracket
Dump
rms
Bed
Figure 9
Figure 10
Spring
Tab
Locknuts
Tube
Front Bed Bolts
Figure 13
Dump
Handle
Latch
Pin
Even With
djustable
Wrench
Figure 11
contact us at w w w.DRpow er.com 11
Tube (Flush)
A
A
r
A
A
A
A
Rear Bed
Support
Bolt
Dump
rms
Front Bed
Bolts
8. Turn the Front Bed Bolts through the Frame and Dump Arms at the front of
the Bed with a 1/2" Socket and Ratchet with Extension (Figure 14).
Note: If the Bolts are not aligning well with the holes in the Frame and Dump Arms,
a 10" Adjustable Wrench can be used on the front Frame Tube to align the holes
(Figure 15).
9. Secure the Front Bed Bolts to the Frame and Bed Supports with the four
5/16-18 Locknuts (you removed in step 5) using a 1/2" Wrench and 1/2"
Socket.
10. Secure the rear of the Dump Arms to the Frame with two 5/16-18 X 2-1/2"
Flange Bolts and Locknuts using a 1/2" Wrench and Socket (Figure 14).
Figure 14
Figure 15
Figure 16
Dump
rms
Frame
Tube
Bed
ssembly
Your Premier POWERWAGON assembly is complete. Proceed to the “Check the
Tire Pressure” section in this Chapter to continue with the setup of your
machine.
Pro and Pro-XL Bed - Assembly and Installation
If you are installing the Flatbed on your POWERWAGON, proceed to the
“Flatbed Installation” section in this Chapter.
PRO MODEL WITH HAND DUMP
1. Installing the Dump Handle on the Pro Model is the same as the Premier
Model. Refer to Steps 1 through 4 of “Premier Bed - Assembly and
Installation” if you do not have the Actuator Dump option.
PRO and PRO-XL MODELS
1. Place the Bed Assembly at the front of the machine with the Tailgate end
resting on the ground (Figure 16).
2. Move the Bed Assembly onto the Dump Arms and rotate the Bed back and
onto the Dump Arms.
PRO MODEL WITH HAND DUMP
1. Secure the Bed Frame to the Dump Arms with four 5/16-18 X 2-1/2" Flange
Bolts and Locknuts using a 1/2" Wrench and 1/2" Socket with Ratchet and
Extension (Figure 17).
PRO-XL MODEL ACTUATOR DUMP
1. For the following steps the Actuator Bracket must be positioned on the right
hand side of the Frame with the mounting hole towards the Actuator (Figure
18).
5/16-18 X 2-1/2" Flange
Bolts and Locknuts
Dump
rm
Figure 17
12 DR
®
POWERWAGON
ctuator
Bracket
ctuato
Mounting Hole
(Facing Actuator)
Figure 18
2. Secure the rear of the Actuator Bracket to the Frame and Dump Arm with a
A
r
A
5/16-18 X 3" Flange Bolt and Locknut using a 1/2" Wrench and 1/2" Socket
with Ratchet and Extension (Figure 19).
3. Secure the front of the Actuator Bracket with a 5/16-18 X 2-1/2" Flange Bolt
using a 1/2" Wrench and 1/2" Socket with Ratchet and Extension.
4. Secure the front/right (Figure 19) and both left side locations (Figure 20) of
the Bed Frame to the Bed Supports with three 5/16-18 X 2-1/2" Flange Bolts
and Locknuts using a 1/2" Wrench and 1/2" Socket with Ratchet and
Extension.
5. Remove the Plastic Protectors (if present) from the end of the actuator
(Figure 21).
6. Secure the end of the Actuator to the Actuator Bracket with a 1/2-13 X 1-1/2"
Flange Bolt and Locknut using two 3/4" Wrenches.
BOTH MODELS
1.Install the Tail Gate onto the front of the Bed Assembly (Figure 22).
Note: Ensure that the Guide Pins are fully into the Bed and that the Tabs at both
sides are locked into the Side Walls.
5/16-18 X 3"
Flange Bolt
and Locknut
Figure 19
5/16-18 X 2-1/2"
Flange Bolt and
Locknut
5/16-18 X 2-1/2" Flange
Bolts and Locknuts
Flatbed Installation (Figure 23)
1. Installing the Dump Handle on the Flatbed is the same as the Premier
Model. Refer to Steps 1 through 4 of “Premier Bed - Assembly and
Installation”. See “PRO MODEL WITH HAND DUMP” to secure the
Flatbed to the Dump Arms.
2. Installing the Actuator Bracket and attaching the Actuator to the Flatbed is
the same procedures as the “Pro-XL Model Actuator Dump”. Refer to Steps
1 through 6 of “Pro-XL Model Actuator Dump”.
Flatbed
Dump
rm
Figure 20
1/2-13 X 1-1/2" Flange Bolt
and Locknut
ctuato
Figure 21
Tab
Figure 23
Tailgate
Side
Wall
Figure 22
contact us at w w w.DRpow er.com 13
Guide Pins
Check the Tire Pressure
Tools Needed:
Tire Pressure Gauge
Air Compressor
Do not over inflate the tires. Inflate to the manufacturers recommended
pressure found on the tires.
Valve Stem
Protective
Cap
Figure 24
1. Remove the Valve Stem Protective Cap and check the tire pressure with a tire
pressure gauge (Figure 24).
2. If the pressure is too low, add air through the Valve Stem with an air hose.
3. Replace the Valve Stem Protective Cap when finished.
Note: The heavier the load, the higher the tire pressure should be. Do not go above
the maximum recommended load or pressure.
Adding Oil and Gasoline
Engine Oil Capacity: Refer to the Engine Owner’s manual for Engine capacities and specifications.
You must add oil before starting the engine. This machine is shipped without oil. Traces of oil may be in the reservoir from
factory testing, but you must add oil before starting the engine
. Fill the reservoir slowly, checking the dipstick frequently to avoid
overfilling.
To get an accurate reading when checking the oil level:
The machine should be on a level surface.
The dipstick should be screwed down
Tip: To avoid confusion, we recommend leaving the Caps on the Fuel and Oil Fills until you are ready to pour either gasoline or
oil into the correct Fill.
Note: Use only SAE 30 High Detergent oil. Other types of oil could cause problems operating your machine. Please refer to your Engine
Owner’s Manual for detailed oil information. You must lift the Bed to access the Oil and Fuel Reservoirs.
Gas Fill
Cap
Dipstick/Oil Fill
on Briggs & Stratton engines.
1. Place the machine on a level surface and lift the Bed to the fully up position
(Figure 25).
2. Remove the Oil Dipstick/Fill Cap.
3. Initially add 14 oz. of SAE 30 High Detergent oil recommended by the
Engine Manufacturer and wait one minute for the oil to settle.
4. Check the level on the Dipstick and continue adding a few ounces of oil at a
time, rechecking the Dipstick until the oil reaches the fill mark. Be careful
not to overfill.
5. Fill the Fuel Tank to not more than 1/4" from the bottom of the Fill Neck
with fresh, unleaded gas. See the Engine
for more information.
Manufacturer’s Owner’s Manual
Figure 25
14 DR
®
POWERWAGON
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