DR 30.00 COMMERCIAL DR RAPID-FEED CHIPPER Safety & Operating Instructions Manual

30.00 COMMERCIAL

RAPID-FEED™ CHIPPER

SAFETY & OPERATING INSTRUCTIONS

Serial No.

Order No.

READ AND UNDERSTAND THIS MANUAL AND ALL INSTRUCTIONS BEFORE OPERATING OR SERVICING THIS 30.00 COMMERCIAL DR RAPID-FEED CHIPPER.

Chipper shown with Optional Accessories

Congratulations on your purchase of a new 30.00 COMMERCIAL DR RAPID-FEED CHIPPER!

We have done our utmost to ensure that your 30.00 COMMERCIAL DR RAPID-FEED CHIPPER will be one of the most trouble-free and satisfying pieces of equipment you have ever owned. Please let us know of any questions you may have. We want to answer them as quickly as possible. When you do call, please have your order number handy. For technical assistance, please contact us at www.DRpower.com or call Toll-Free 1-800- DR-OWNER (376-9637) and one of our Technical Support Representatives will be happy to help you. We also hope to hear from you on how much you like your new helper.

In addition, please tell your friends about your new 30.00 COMMERCIAL DR RAPID-FEED CHIPPER! Having DR Owners spread the word about our products and our way of doing business is the best advertising we can have, and the best way to help us provide even better service in the years to come.

Thanks once again!

for all of us at DR Power Equipment

Sales Manager

Power Equipment

A division of Country Home Products

127 Meigs Road Vergennes, VT 05491

Toll-free phone: 1-800-DR-OWNER (376-9637) Fax: 1-802-877-1213 Web site:

www.dr-owner.com

ii 30.00 COMMERCIAL DR® RAPID-FEED™ CHIPPER

Table of Contents

CHAPTER 1 ..........................................................................................................................................1

INTRODUCING THE DR 30.00 COMMERCIAL DR RAPID-FEED CHIPPER .............................1

Conventions used in this manual.................................................................................................1

Specifications ................................................................................................................................2

Serial Number ...............................................................................................................................2

Order Number...............................................................................................................................2

CHAPTER 2 ..........................................................................................................................................3

GENERAL SAFETY RULES ............................................................................................................3

Labels ..........................................................................................................................................3

Protecting Yourself and Those Around You................................................................................. 6

Safety for Children and Pets..........................................................................................................7

Safety with Gasoline - Powered Machines ...................................................................................7

Towing Safety (applies only if Road-Towing Package is installed).............................................8

General Safety................................................................................................................................9

A Note to All Users......................................................................................................................11

Additional Information and Potential Changes .........................................................................11

CHAPTER 3 ........................................................................................................................................13

SETTING UP YOUR 30.00 COMMERCIAL DR RAPID-FEED CHIPPER....................................13

30.00 COMMERCIAL DR RAPID-FEED CHIPPER Controls and Features................................13

Unpacking the 30.00 COMMERCIAL DR RAPID-FEED CHIPPER.............................................14

Attaching the Hopper Assembly ................................................................................................16

Attaching the Discharge Chute...................................................................................................16

Attaching the Hitch Plate............................................................................................................ 16

Connecting the Battery Cable .....................................................................................................17

Adding Engine Oil and Gasoline ................................................................................................17

Check the Tire Pressure ..............................................................................................................19

CHAPTER 4 ........................................................................................................................................21

OPERATING YOUR 30.00 COMMERCIAL DR RAPID-FEED CHIPPER....................................21

Before Starting the Engine .......................................................................................................... 21

Operation Notes..........................................................................................................................22

Processing Material.....................................................................................................................22

Starting the Engine...................................................................................................................... 24

Stopping the Engine....................................................................................................................25

Adjusting the Angle of the Tongue Weldment...........................................................................26

To Free a Jammed Flywheel ........................................................................................................ 27

CHAPTER 5 ........................................................................................................................................29

MAINTAINING THE 30.00 COMMERCIAL DR RAPID-FEED CHIPPER ..................................29

Regular Maintenance Check List ................................................................................................29

Grease Fittings ............................................................................................................................30

Removing and Replacing the Engine Oil and Filter ...................................................................31

Removing, Replacing and Adjusting the Drive Belt ...................................................................32

Removing, Replacing and Adjusting the Chipper Knife and Wear Plate...................................34

Visual Inspection of the Chipper Knife (before each use) .........................................................35

Visual Inspection of the Chipper Knife and Wear Plate (every 8-10 hours)..............................35

Removing and Replacing the Wear Plate ...................................................................................37

Checking and Adjusting the Knife to Wear Plate Gap................................................................37

Chipper Knife Sharpening ........................................................................................................... 39

Wear Plate Sharpening................................................................................................................40

Removing and Replacing the Wheels .........................................................................................41

Removing and Replacing the Clutch ..........................................................................................41

Installing a new Clutch Assembly...............................................................................................42

Battery Care .................................................................................................................................43

Charging the Battery....................................................................................................................43

Recycling a Used Battery.............................................................................................................44

End of Season and Storage.........................................................................................................45

CHAPTER 6 ........................................................................................................................................47

TROUBLESHOOTING ................................................................................................................47

Troubleshooting Table ................................................................................................................47

CHAPTER 7 ........................................................................................................................................51

CHIPPER ACCESSORIES ............................................................................................................51

Extended Top-Discharge Chute ..................................................................................................51

Installation...................................................................................................................................51

Operation.....................................................................................................................................52

Maintenance................................................................................................................................52

Road-Towing Package .................................................................................................................53

Unpacking the Road-Towing Package ........................................................................................53

Installation...................................................................................................................................54

Towing ........................................................................................................................................ 59

Hitch Coupler Adjustment Check...............................................................................................60

Hitch Coupler Adjustment..........................................................................................................60

CHAPTER 8 ........................................................................................................................................62

PARTS LIST AND SCHEMATIC DIAGRAMS..............................................................................62

Parts List - 30.00 COMMERCIAL DR RAPID-FEED CHIPPER................................................... 62

Schematic - 30.00 COMMERCIAL DR RAPID-FEED CHIPPER .................................................63

Parts List - 30.00 COMMERCIAL DR RAPID-FEED CHIPPER................................................... 64

Schematic - 30.00 COMMERCIAL DR RAPID-FEED CHIPPER .................................................65

Parts List – Chipper Basic ...........................................................................................................66

Schematic - Chipper Basic ..........................................................................................................67

Parts List – Hopper Assembly ....................................................................................................68

Schematic – Hopper Assembly................................................................................................... 69

Parts List – Accessories...............................................................................................................70

Schematic – Accessories.............................................................................................................71

Notes: ........................................................................................................................................71

Daily Checklist for the 30.00 COMMERCIAL DR RAPID-FEED CHIPPER ................................72

iv 30.00 COMMERCIAL DR® RAPID-FEED™ CHIPPER

CHAPTER 1

INTRODUCING THE DR 30.00 COMMERCIAL DR RAPID-FEED CHIPPER

This manual will help you set up and safely operate your new 30.00 COMMERCIAL DR RAPID-FEED CHIPPER. Careful adherence to the safety and operating instructions in this manual will ensure many years of productive use.

Please let us know of any questions you may have. We want to answer them as quickly as possible. When you do call, please have your order number handy. For technical assistance, please contact us at

www.DRpower.com or call Toll-Free 1-800-DR-OWNER (376-9637) and one of our Technical Support Representatives will be happy to help you.

Conventions used in this manual

THIS INDICATES A HAZARDOUS SITUATION, WHICH, IF NOT FOLLOWED, WILL RESULT IN DEATH OR SERIOUS INJURY.

THIS INDICATES A HAZARDOUS SITUATION, WHICH, IF NOT AVOIDED,

OR SERIOUS INJURY

THIS INDICATES A HAZARDOUS SITUATION, WHICH, IF NOT AVOIDED,

COULD RESULT

DEATH

MINOR

OR MODERATE INJURY.

THIS INFORMATION IS IMPORTANT IN THE PROPER USE OF YOUR MACHINE. FAILURE TO FOLLOW THIS INSTRUCTION COULD RESULT IN DAMAGE TO YOUR MACHINE OR PROPERTY.

Tip: This is a helpful hint to guide you in getting the most out of your 30.00 COMMERCIAL DR RAPID-

FEED CHIPPER.

Tools Needed: This indicates you will need a special tool to perform a maintenance function on your Chipper.

NOTE:

This information may be helpful to you.

If you are ever unsure about an action you are about to take, don’t do it. Contact us at www.DRpower.com or call DR Power Equipments’ toll-free support at 1-800-DR-OWNER (376-9637) for help or information.

Specifications

MECHANICAL SPECIFICATIONS

Engine........................................ Briggs & Stratton

Horsepower.......................... 18

Oil Capacity .......................... 56 oz.

Fuel Tank Capacity............... 9 Quarts

Chipping Capacity..................... 5.5" Diameter

Wheel Size................................. 5.30/4.50-6 Pneu. (standard non-highway): 4.80/4.00-8 Pneu. (optional Road-

Towing Package only)

Axle ............................................ 3/4" Round Axle (standard non-highway): 1" Spindles Welded to 2" X 2" X 1/4"

Angle (optional Road-Towing Package only)

Number of Chipper Knives....... 1

Chipper Knife Size..................... 7" X 2" X 3/8"

Chipper Knife Material.............. Heat Treated Tool Steel

Adjustable Knife Wear Plate ..... Yes

Chipper Flywheel....................... 20" Dia. X 3/4" Thick

Flywheel Weight ........................ 76.5 Lbs

Chipper Knife Tip Speed ........... 143 mph

Hopper Material........................ 7 GA Neck, 14 GA Hopper

Frame Material.......................... 10 GA Steel

Hopper Opening at Top ........... 25" x 33"

Machine Weight........................ 491 Lbs

SHIPPING SPECIFICATIONS

Shipping Dimensions ............... 48" W x 67" L x 38" H

Shipping Weight........................ 626 Lbs.

Serial Number

A Serial Number is used to identify your machine. The number is located on the Serial Number label on your machine. For your convenience and ready reference, enter the Serial Number in the space provided on the front cover of this manual.

Order Number

An Order Number is used to check and maintain your order history. The number is located on the upper left portion of your packing slip. For your convenience and ready reference, enter the Order Number in the space provided on the front cover of this manual.

2 30.00 COMMERCIAL DR

RAPID-FEED™ CHIPPER

CHAPTER 2

GENERAL SAFETY RULES

• READ THIS SAFETY & OPERATING MANUAL BEFORE YOU USE THE 30.00 COMMERCIAL DR

RAPID-FEED CHIPPER. BECOME FAMILIAR WITH THE OPERATION AND SERVICE RECOMMENDATIONS TO ENSURE THE BEST PERFORMANCE FROM YOUR MACHINE.

• THOROUGHLY INSPECT THE AREA IN WHICH YOU WILL BE WORKING AND REMOVE ALL

FOREIGN OBJECTS. LOOK FOR ROPE, WIRE, ETC., AND REMOVE THESE OBJECTS BEFORE CHIPPING. INSERTING THESE OBJECTS INTO THE CHIPPER HOPPER COULD DAMAGE THE MACHINE AND/OR CAUSE INJURY.

• THIS IS A HIGH-POWERED MACHINE, WITH MOVING PARTS OPERATING WITH HIGH ENERGY

AT HIGH SPEEDS. YOU MUST USE PROPER CLOTHING AND SAFETY GEAR WHEN OPERATING THIS MACHINE TO PREVENT OR MINIMIZE THE RISK OF SEVERE INJURY. THIS MACHINE CAN CRUSH, GRIND, CUT, AND SEVER PARTS OF YOUR BODY IF THEY ENTER THE INLET OR DISCHARGE AREA OF YOUR CHIPPER.

Labels

Your 30.00 COMMERCIAL DR RAPID-FEED CHIPPER carries prominent labels as reminders for its proper and safe use. Shown below are copies of all the safety and operation labels that appear on the equipment. Take a moment to study them and make a note of their location on your 30.00 COMMERCIAL DR RAPID-FEED CHIPPER as you assemble and before you operate the unit. Replace damaged or missing safety and operation labels immediately.

#XXXXXX

241801

#242041

127811

#242331

242611 (Road-Towing Package only)

4 30.00 COMMERCIAL DR

RAPID-FEED™ CHIPPER

#243011

244911

Protecting Yourself and Those Around You

THIS IS A HIGH-POWERED MACHINE, WITH MOVING PARTS OPERATING WITH HIGH ENERGY AT HIGH SPEEDS. YOU MUST OPERATE THE MACHINE SAFELY. UNSAFE OPERATION CAN CREATE A NUMBER OF HAZARDS FOR YOU, AS WELL AS ANYONE ELSE IN THE NEARBY AREA. ALWAYS TAKE THE FOLLOWING PRECAUTIONS WHEN USING THIS MACHINE:

• ALWAYS WEAR PROTECTIVE GOGGLES OR SAFETY GLASSES WITH SIDE SHIELDS WHILE

CHIPPING TO PROTECT YOUR EYES FROM POSSIBLE THROWN DEBRIS.

• AVOID WEARING LOOSE CLOTHING OR JEWELRY, WHICH CAN CATCH ON MOVING PARTS OR

THE MATERIAL FED INTO THE CHIPPER HOPPER.

• WE RECOMMEND WEARING GLOVES WHILE CHIPPING. BE SURE YOUR GLOVES FIT PROPERLY

AND DO NOT HAVE LOOSE CUFFS OR DRAWSTRINGS.

• WEAR SHOES WITH NON-SLIP TREADS WHEN USING YOUR CHIPPER. IF YOU HAVE SAFETY

SHOES, WE RECOMMEND WEARING THEM. DO NOT USE THE MACHINE WHILE BAREFOOT OR WEARING OPEN SANDALS.

• WEAR LONG PANTS WHILE OPERATING THE 30.00 COMMERCIAL DR RAPID-FEED CHIPPER.

• USE EAR PROTECTORS OR EAR PLUGS RATED FOR AT LEAST 20 DBA TO PROTECT YOUR

HEARING.

• NEVER ALLOW PEOPLE WHO ARE UNFAMILIAR WITH THESE INSTRUCTIONS TO USE THE

CHIPPER. ALLOW ONLY RESPONSIBLE INDIVIDUALS WHO ARE FAMILIAR WITH THESE RULES OF SAFE OPERATION TO USE YOUR MACHINE.

• NEVER PLACE YOUR HANDS, FEET, OR ANY PART OF YOUR BODY IN THE CHIPPER HOPPER,

DISCHARGE OPENING, OR NEAR OR UNDER ANY MOVING PART WHILE THE MACHINE IS RUNNING. KEEP AREA OF DISCHARGE CLEAR OF PEOPLE, ANIMALS, BUILDINGS, GLASS, OR ANYTHING ELSE THAT WILL OBSTRUCT CLEAR DISCHARGE, CAUSE INJURY, OR DAMAGE. WIND CAN ALSO CHANGE DISCHARGE DIRECTION, SO BE AWARE. IF IT BECOMES NECESSARY TO PUSH MATERIAL INTO THE CHIPPER HOPPER, USE A SMALL DIAMETER STICK, NOT WITH YOUR HANDS.

• KEEP BYSTANDERS 100 FEET AWAY FROM YOUR WORK AREA AT ALL TIMES. WOOD CHIPS EXIT

THE CHIPPER AT GREAT SPEEDS. TO BE SAFE, DO NOT OPERATE THE MACHINE NEAR SMALL CHILDREN OR PETS, AND NEVER ALLOW CHILDREN TO OPERATE THE CHIPPER. STOP THE ENGINE WHEN ANOTHER PERSON OR PET APPROACHES.

• NEVER USE THE MACHINE WITHOUT ENSURING THAT ALL GUARDS AND SHIELDS ARE IN

PLACE, INCLUDING THE CHIPPER HOPPER, DISCHARGE CHUTE AND BLOWBACK SHIELD.

• DO NOT OPERATE THE ENGINE WITH THE AIR CLEANER OR THE CARBURETOR AIR INTAKE

COVER REMOVED. REMOVAL OF SUCH PARTS COULD CREATE A FIRE HAZARD. DO NOT USE FLAMMABLE SOLUTIONS TO CLEAN THE AIR FILTER.

• ALWAYS OPERATE THE MACHINE FROM THE OPERATOR ZONE (SEE CHAPTER 4). NEVER PASS

OR STAND ON THE DISCHARGE SIDE OF THE MACHINE WHEN THE ENGINE IS RUNNING OR THE FLYWHEEL IS TURNING.

6 30.00 COMMERCIAL DR

RAPID-FEED™ CHIPPER

• NEVER TRY TO PICK UP, MOVE, OR TRANSPORT THE MACHINE WHILE THE ENGINE IS R

OR THE FLYWHEEL IS TURNING.

• THE MUFFLER AND ENGINE BECOME VERY HOT AND CAN CAUSE A SEVERE BURN; DO NOT

TOUCH.

• CLEAR THE AREA OF OBJECTS SUCH AS WIRE AND ROPE, ETC. INSERTING THESE OBJECTS INTO

THE CHIPPER HOPPER COULD DAMAGE THE FLYWHEEL AND/OR CAUSE INJURY.

• NEVER, UNDER ANY CONDITIONS, REMOVE, BEND, CUT, FIT, WELD, OR OTHERWISE ALTER

STANDARD PARTS ON THE 30.00 COMMERCIAL DR RAPID-FEED CHIPPER. THIS INCLUDES ALL SHIELDS AND GUARDS. MODIFICATIONS TO YOUR MACHINE COULD CAUSE PERSONAL IN

URIES AND PROPERTY DAMAGE AND WILL VOID YOUR WARRANTY.

Safety for Children and Pets

TRAGIC ACCIDENTS CAN OCCUR IF THE OPERATOR IS NOT ALERT TO THE PRESENCE OF CHILDREN AND PETS. CHILDREN ARE OFTEN ATTRACTED TO THE MACHINE AND THE CHIPPING ACTIVITY.

NEVER

THESE PRECAUTIONS:

ASSUME THAT CHILDREN WILL REMAIN WHERE YOU LAST SAW THEM. ALWAYS FOLLOW

UNNING

• KEEP CHILDREN AND PETS AT LEAST 100 FEET FROM THE WORKING AREA AND UNDER THE

WATCHFUL CARE OF A RESPONSIBLE ADULT.

• BE ALERT AND TURN THE MACHINE OFF IF CHILDREN OR PETS ENTER THE WORK AREA.

• NEVER ALLOW CHILDREN TO OPERATE THE 30.00 COMMERCIAL DR RAPID-FEED CHIPPER.

Safety with Gasoline - Powered Machines

GASOLINE IS A HIGHLY FLAMMABLE LIQUID. GASOLINE ALSO GIVES OFF FLAMMABLE VAPOR THAT CAN BE EASILY IGNITED AND CAUSE A FIRE OR EXPLOSION. NEVER OVERLOOK THE HAZARDS OF GASOLINE. ALWAYS FOLLOW THESE PRECAUTIONS:

• NEVER RUN THE ENGINE IN AN ENCLOSED AREA OR WITHOUT PROPER VENTILATION AS THE

EXHAUST FROM THE ENGINE CONTAINS CARBON MONOXIDE, WHICH IS AN ODORLESS, TASTELESS, AND DEADLY POISONOUS GAS.

• STORE ALL FUEL AND OIL IN CONTAINERS SPECIFICALLY DESIGNED AND APPROVED FOR THIS

PURPOSE AND KEEP AWAY FROM HEAT AND OPEN FLAME, AND OUT OF THE REACH OF CHILDREN.

• REPLACE RUBBER FUEL LINES AND GROMMETS WHEN WORN OR DAMAGED AND AFTER 5 YEARS

OF USE.

• FILL THE GASOLINE TANK OUTDOORS WITH THE ENGINE OFF AND ALLOW THE ENGINE TO COOL

COMPLETELY. DON'T HANDLE GASOLINE IF YOU OR ANYONE NEARBY IS SMOKING, OR IF YOU'RE NEAR ANYTHING THAT COULD CAUSE IT TO IGNITE OR EXPLODE. REINSTALL THE FUEL TANK AND FUEL CONTAINER CAPS SECURELY.

• IF YOU SPILL GASOLINE, DO NOT ATTEMPT TO START THE ENGINE. MOVE THE MACHINE AWAY

FROM THE AREA OF THE SPILL AND

AVOID CREATING ANY SOURCE OF IGNITION UNTIL THE GAS

VAPORS HAVE DISSIPATED. WIPE UP ANY SPILLED FUEL TO PREVENT A FIRE HAZARD AND PROPERLY DISPOSE OF THE WASTE.

• ALLOW THE ENGINE TO COOL COMPLETELY BEFORE STORING IN ANY ENCLOSURE. NEVER

STORE THE MACHINE WITH GAS IN THE TANK OR A FUEL CONTAINER NEAR AN OPEN FLAME OR SPARK SUCH AS A WATER HEATER, SPACE HEATER, CLOTHES DRYER OR FURNACE.

• NEVER MAKE ADJUSTMENTS OR REPAIRS WITH THE ENGINE RUNNING OR FLYWHEEL TURNING.

SHUT DOWN THE ENGINE, WAIT FOR ALL MOVING PARTS TO COME TO A COMPLETE STOP (THE FLYWHEEL WILL CONTINUE ROTATING FOR A WHILE AFTER THE ENGINE IS SHUT DOWN), DISCONNECT SPARK PLUG WIRES, KEEPING THEM AWAY FROM THE SPARK PLUGS TO PREVENT ACCIDENTAL STARTING, DISCONNECT THE NEGATIVE BATTERY CABLE, THEN WAIT 5 MINUTES BEFORE MAKING ADJUSTMENTS OR REPAIRS.

• NEVER TAMPER WITH THE ENGINE’S GOVERNOR SETTING. THE GOVERNOR CONTROLS THE

MAXIMUM SAFE OPERATION SPEED AND PROTECTS THE ENGINE. OVER-SPEEDING THE ENGINE IS DANGEROUS AND WILL CAUSE DAMAGE TO THE ENGINE AND TO THE OTHER MOVING PARTS OF THE MACHINE. IF REQUIRED, SEE YOUR AUTHORIZED DEALER FOR ENGINE GOVERNOR ADJUSTMENTS.

Tow in g Safe ty (applies only if Road-Towing Package is installed)

• BEFORE TOWING, BE CERTAIN THE 30.00 COMMERCIAL DR RAPID-FEED CHIPPER IS CORRECTLY

AND SECURELY ATTACHED TO THE TOWING VEHICLE AND THE SAFETY CHAINS ARE IN PLACE. LEAVE SLACK IN THE CHAINS TO ALLOW FOR TURNING.

• NEVER ALLOW ANYONE TO RIDE ON THE 30.00 COMMERCIAL DR RAPID-FEED CHIPPER.

• NEVER TRANSPORT ANYTHING ON THE MACHINE.

• OBEY LOCAL, STATE, AND FEDERAL REGULATIONS WHEN YOU TOW THE CHIPPER ON PUBLIC

ROADS AND HIGHWAYS.

NOTE: Some states may require the machine to be registered with the State Department of Motor

Vehicles.

• ALLOW FOR ADDED LENGTH IN DRIVING SITUATIONS, E.G., WHEN TURNING, PARKING, AND

CROSSING INTERSECTIONS.

• ADJUST YOUR TOWING SPEED FOR TERRAIN AND CONDITIONS. DO NOT EXCEED 45 MPH

WHILE TOWING THE CHIPPER.

8 30.00 COMMERCIAL DR

RAPID-FEED™ CHIPPER

• TOWING THE MACHINE CAN AFFECT HANDLING OF THE TOW VEHICLE:

− THE CHIPPER MIGHT TRACK AT AN ANGLE TO THE TOW VEHICLE.

− THE MACHINE CAN TURN TIGHTER THAN THE TOW VEHICLE.

− NEVER BACK UP THE TOW VEHICLE WITH THE CHIPPER ATTACHED. THE MACHINE

CAN JACKKNIFE, CAUSING DAMAGE TO ITSELF AND/OR THE TOW VEHICLE.

• LONG DISTANCE TOWING IS NOT RECOMMENDED. THE 30.00 COMMERCIAL DR RAPID-FEED

CHIPPER DOES NOT HAVE SPRINGS TO ABSORB ROAD SHOCK AND WILL TEND TO BOUNCE ON ROUGH ROADS. EXTENDED TOWING CAN CAUSE UNNECESSARY WEAR.

General Safety

OPERATING THIS CHIPPER SAFELY IS NECESSARY TO PREVENT OR MINIMIZE THE RISK OF

OR SERIOUS INJURY

ALWAYS TAKE THE FOLLOWING PRECAUTIONS WHEN OPERATING THIS CHIPPER:

• KEEP IN MIND THAT THE OPERATOR OR USER IS RESPONSIBLE FOR ACCIDENTS OR HAZARDS

OCCURRING TO OTHER PEOPLE, THEIR PROPERTY, AND THEMSELVES.

• YOUR 30.00 COMMERCIAL DR RAPID-FEED CHIPPER IS A POWERFUL TOOL, NOT A PLAYTHING.

EXERCISE EXTREME CAUTION AT ALL TIMES. THE DESIGN OF THIS MACHINE IS TO CHIP WOOD. DO NOT USE IT FOR ANY OTHER PURPOSE.

• KNOW HOW TO STOP THE CHIPPER QUICKLY; SEE CHAPTER 4.

• OPERATE THIS MACHINE ON A LEVEL SURFACE ONLY. NEVER OPERATE YOUR UNIT ON A

SLIPPERY, WET, MUDDY, OR ICY SURFACE. EXERCISE CAUTION TO AVOID SLIPPING OR

FALLING.

• KEEP YOUR FACE AND BODY BACK FROM THE CHIPPER HOPPER TO AVOID ACCIDENTAL

BOUNCE BACK OF ANY MATERIAL.

• WHEN FEEDING MATERIAL INTO THE CHIPPER HOPPER, BE EXTREMELY CAREFUL THAT PIECES

OF METAL, ROCKS, OR OTHER FOREIGN OBJECTS ARE NOT INCLUDED. PERSONAL INJURY OR DAMAGE TO THE MACHINE COULD RESULT.

• NEVER ALLOW AN ACCUMULATION OF PROCESSED MATERIAL TO BUILD UP IN THE

DISCHARGE AREA AS THIS WILL PREVENT PROPER DISCHARGE AND CAN RESULT IN KICKBACK FROM THE CHIPPER HOPPER.

. UNSAFE OPERATION CAN CREATE A NUMBER OF HAZARDS FOR YOU.

DEATH

• WHENEVER YOU LEAVE THE OPERATING POSITION OR IF YOU HAVE TO REMOVE PROCESSED

MATERIAL, LEAVES, OR DEBRIS FROM THE MACHINE, ALWAYS SHUT DOWN THE ENGINE. SHUT DOWN THE ENGINE, WAIT FOR ALL MOVING PARTS TO COME TO A COMPLETE STOP (THE FLYWHEEL WILL CONTINUE ROTATING FOR A WHILE AFTER THE ENGINE IS SHUT DOWN), DISCONNECT SPARK PLUG WIRES, KEEPING THEM AWAY FROM THE SPARK PLUGS TO PREVENT ACCIDENTAL STARTING, DISCONNECT THE NEGATIVE BATTERY CABLE, THEN WAIT 5 MINUTES BEFORE REMOVING PROCESSED MATERIAL, LEAVES, OR DEBRIS FROM THE MACHINE.

• ALWAYS STOP THE ENGINE WHEN MOVING THE 30.00 COMMERCIAL DR RAPID-FEED CHIPPER.

• KEEP COMBUSTIBLE SUBSTANCES AWAY FROM THE ENGINE WHEN IT IS HOT.

• NEVER COVER THE MACHINE WHILE THE MUFFLER IS STILL HOT.

• SEE MANUFACTURER’S INSTRUCTIONS FOR PROPER OPERATION AND INSTALLATION OF

ACCESSORIES. ONLY USE ACCESSORIES APPROVED BY DR POWER EQUIPMENT.

• IF THE CUTTING MECHANISM STRIKES A FOREIGN OBJECT OR IF YOUR MACHINE SHOULD

START MAKING AN UNUSUAL NOISE OR VIBRATION, SHUT DOWN THE ENGINE, WAIT FOR ALL MOVING PARTS TO COME TO A COMPLETE STOP (THE FLYWHEEL WILL CONTINUE ROTATING FOR A WHILE AFTER THE ENGINE IS SHUT DOWN), DISCONNECT SPARK PLUG WIRES, KEEPING THEM AWAY FROM THE SPARK PLUGS TO PREVENT ACCIDENTAL STARTING, DISCONNECT THE NEGATIVE BATTERY CABLE, THEN WAIT 5 MINUTES BEFORE INSPECTING FOR CLOGGING OR DAMAGE. VIBRATION IS GENERALLY A WARNING OF TROUBLE. CLEAN AND REPAIR AND/OR REPLACE DAMAGED PARTS.

• NEVER TAMPER WITH SAFETY DEVICES. CHECK THEIR PROPER OPERATION REGULARLY.

• STAY ALERT FOR HIDDEN HAZARDS OR TRAFFIC. NEVER CARRY PASSENGERS ON YOUR

MACHINE.

• NEVER OVERLOAD OR ATTEMPT TO CHIP MATERIAL BEYOND THE MANUFACTURER’S

RECOMMENDATION; SEE CHAPTER 4. PERSONAL INJURY OR DAMAGE TO THE MACHINE

COULD RESULT.

• WHILE USING THE 30.00 COMMERCIAL DR RAPID-FEED CHIPPER, DON'T HURRY OR TAKE

THINGS FOR GRANTED. WHEN IN DOUBT ABOUT THE EQUIPMENT OR YOUR SURROUNDINGS, STOP THE MACHINE AND TAKE THE TIME TO LOOK THINGS OVER.

• NEVER OPERATE THE MACHINE WHEN UNDER THE INFLUENCE OF ALCOHOL, DRUGS, OR

MEDICATION.

• USE THE MACHINE ONLY IN DAYLIGHT.

• KEEP ALL NUTS AND BOLTS TIGHT AND KEEP THE EQUIPMENT IN GOOD OPERATING

CONDITION.

• NO LIST OF WARNINGS AND CAUTIONS CAN BE ALL-INCLUSIVE. IF SITUATIONS OCCUR THAT

ARE NOT COVERED BY THIS MANUAL, THE OPERATOR MUST APPLY COMMON SENSE AND OPERATE THIS CHIPPER IN A SAFE MANNER. CONTACT US AT WWW.DRPOWER.COM OR CALL 1 (800) DR-OWNER (376-9637) FOR ASSISTANCE.

10 30.00 COMMERCIAL DR

RAPID-FEED™ CHIPPER

A Note to All Users

Under California law, and the laws of some other states, you are not permitted to operate an internal combustion engine using hydrocarbon fuels without an engine spark arrester. This also applies to operation on US Forest Lands. All 30.00 COMMERCIAL DR RAPID-FEED CHIPPERS shipped to California, New Mexico and Washington State are provided with spark arresters. Failure of the owner or operator to maintain this equipment in compliance with state regulations is a misdemeanor under California law and may be in violation of other state and/or federal regulations. Contact your local fire marshal or forest service for specific information in your area.

Additional Information and Potential Changes

DR Power Equipment reserves the right to discontinue, change, and improve its products at any time without notice or obligation to the purchaser. The descriptions and specifications contained in this manual were in effect at printing. Equipment described within this manual may be optional. Some illustrations may not be applicable to your machine.

12 30.00 COMMERCIAL DR

RAPID-FEED™ CHIPPER

CHAPTER 3

SETTING UP YOUR 30.00 COMMERCIAL DR RAPID-FEED CHIPPER

This chapter outlines unpacking and a few simple steps you will need to follow to set up your new machine before you use it. It may be helpful to familiarize yourself with the controls and features of your 30.00 COMMERCIAL DR RAPID-FEED CHIPPER as shown in Figure 1 before beginning these procedures.

have any questions at all, please feel free to contact our Customer Service Representatives at our toll free number: 1-800-DR-OWNER (376-9637).

30.00 COMMERCIAL DR RAPID-FEED CHIPPER Controls and Features

If you

Chipper Knife Access Covers

Fuel Fill Cap

Belt Cover

Oil Fill

Belt Tensioner

Tongue Assembly

Discharge Chute

Blow-Back Shield

Hopper Assembly

Chipper Knife

Oil Drain

Wear Plate

Dipstick

Pneumatic Wheel

Choke Lever

Fuel Shutoff

Figure 1

Throttle Leve

Battery

Extended Top-

Discharge Package (optional Accessory)

Road-Tow Package (optional Accessory)

Unpacking the 30.00 COMMERCIAL DR RAPID-FEED CHIPPER

NOTE: Unpacking the 30.00 COMMERCIAL DR RAPID-FEED

CHIPPER is a two-person job. We recommend you have an extra s of hands available before you begin, as the 30.00 COMMERCIAL DR RAPID-FEED CHIPPER weighs 491 lbs.

Chipper

Figure 2

Discharge Chute

Figure 3

Safety Glasse

Safety & Operating Instructions Manual

Hopper Assembly

Hardware Packa

Parts Box

Engine Owners Manual

Tools and Supplies Needed:

• Gloves

• Metal Shears (Side Cutters)

• Pry Bar

• Hammer

Parts supplied on Skid (Figure 2):

• 30.00 COMMERCIAL DR RAPID-FEED CHIPPER

• Hopper Assembly

• Extended Top-Discharge Chute (if ordered, see

Chapter 7 “Chipper Accessories”)

• Road-Tow Package (if ordered, see Chapter 7

“Chipper Accessories”)

• Parts Box containing (Items below and Figure 3

Discharge Chute

−

− Safety Glasses

− Knife Gap Gaug

− Safety & Operation

− Engine Owner’s Manual

− Hardware Package (Figur

below)

Instructions

Manual

e 4 and table

Figure 4

14 30.00 COMMERCIAL DR

RAPID-FEED™ CHIPPER

ARDWARE PACKAGE CONTENTS (FIGURE 4)

ITEM # DESCRIPTION

QTY

1 Bolt, 5/16-18 X 5-1/4" Plated 2 2 Nylon Lock Nut, 5/16-18 10 3 5/16-18 x 1" Bolts 8 4 5/16" Flat Washer 12 5 Hitch Plate 1 6 Knife Gap Gauge 1

• WEAR EYE PROTECTION WHEN CUTTING THE BANDING. THE BANDING MAY HAVE A LOT OF

TENSION ON IT AND MAY SNAP AND CUT YOU. ALWAYS STAND TO ONE SIDE WHEN CUTTING

TENSION ON IT AND MAY SNAP AND CUT YOU. ALWAYS STAND TO ONE SIDE WHEN CUTTING THE BAND.

THE BAND.

• STABILIZE THE SHIPPING CONTAINER ON CLEAN FLAT TERRAIN BEFORE ATTEMPTING TO

UNPACK AND ASSEMBLE THE CHIPPER.

• FOR YOUR SAFETY WE RECOMMEND YOU HAVE TWO PEOPLE FOR THE FOLLOWING • FOR YOUR SAFETY WE RECOMMEND YOU HAVE TWO PEOPLE FOR THE FOLLOWING

1. Cut the Plastic Banding that is securing the Parts Box

and any Accessory Box that may be strapped to the Crate Top (Figure 5).

2. Pry off the bottom four boards that connect the Crate

top to the Pallet.

3. With help from another person, lift the Crate Top f

rom

the Pallet. the Pallet.

4. Remove the Parts Box and the Road-Tow Package (if

ordered).

5. Carefully cut the Steel banding holding the machine

and Hopper Assembly to the pallet (Figure 6).

6. Cut the Plastic Banding that is holding the Extended

Top-Discharge Chute (if ordered) to the Pallet and

Top-Discharge Chute (if ordered) to the Pallet and remove the Extended Top-Discharge Chute.

remove the Extended Top-Discharge Chute.

Crate Top

Pallet

Figure 5

Hopper Assembly

Steel Banding

Plastic Banding

Bottom Board

Chipper Assembly

7. With the help of another person, carefully remove the

Hopper Assembly and roll the 30.00 COMMERCIAL

Hopper Assembly and roll the 30.00 COMMERCIAL DR RAPID-FEED CHIPPER from the shipping pallet,

DR RAPID-FEED CHIPPER from the shipping pallet, resting it on the Tongue Assembly.

resting it on the Tongue Assembly.

8. Compare the contents of the shipping carton and the

Part Box with the Parts Supplied list on the previous

Part Box with the Parts Supplied list on the previous page. If there are any questions contact us at

page. If there are any questions contact us at

www.DRpower.com or call 1-800-DR-OWNER (376-

9637). Do not discard the shipping materials until you

are fully satisfied with your new 30.00 COMMERCIAL

are fully satisfied with your new 30.00 COMMERCIAL DR RAPID-FEED CHIPPER.

DR RAPID-FEED CHIPPER.

Steel Banding

Plastic Banding

Figure 6

Attaching the Hopper Assembly

Figure 7

Hopper Assembly

Hopper Hardware

Discharge Chute

NOTE: We recommend that you have someone help you lift the

Hopper in place and support it until it is secured to the Chipper.

Tools Needed:

• Two 1/2" Wrenches

1. Attach the Hopper Assembly to the Chipper with six

5/16"-18 x 1" Bolts, twelve Flat Washers (one Washer on Bolt side and one on Lock Nut side) and six Nylon Lock Nuts (Figure 7).

NOTE: Install hardware with Bolt Head on the top side.

Attaching the Discharge Chute

Tools Needed:

• Two 1/2" Wrenches

1. Position the Discharge Chute as shown and secure

with two 5/16-18 x 5-1/4" Bolts and Nylon Locknuts (Figure 8).

Figure 8

Figure 9

Tongue Assembly

Bolts and Locknuts

Hardware

Hitch Plate

Attaching the Hitch Plate

Tools Needed:

• Two 1/2" Wrenches

1. Position the Hitch Plate onto the Tongue assembly as

shown and secure with two 5/16-18 x 1" Bolts and Nylon Locknuts (Figure 9).

16 30.00 COMMERCIAL DR

RAPID-FEED™ CHIPPER

Connecting the Battery Cable

We ship the 30.00 COMMERCIAL DR RAPID-FEED CHIPPER with the negative terminal battery cable disconnected. This prevents the battery from discharging during shipment. Before using your 30.00 COMMERCIAL DR RAPID-FEED CHIPPER, you must connect the battery cable.

Tools and Supplies Needed:

• Two 5/16" Wrenches

1. Remove the hardware from the negative terminal of

the Battery with two 5/16" wrenches (Figure 10).

Negative Battery Cable

Positive Battery Cable

Figure 10

Battery Terminal Hardware

Battery

2. Position the negative Battery Cable and secure with

the negative terminal hardware using two 5/16" wrenches.

Adding Engine Oil and Gasoline

• YOU MUST ADD OIL BEFORE STARTING THE ENGINE. THIS MACHINE IS SHIPPED WITHOUT

OIL. TRACES OF OIL MAY BE IN THE RESERVOIR FROM FACTORY TESTING, BUT OIL BEFORE STARTING THE ENGINE. FILL THE RESERVOIR SLOWLY CHECKING THE DIPSTICK FREQUENTLY TO AVOID OVERFILLING.

YOU MUST ADD

• TO GET AN ACCURATE READING WHEN CHECKING THE OIL LEVEL:

- THE MACHINE SHOULD BE ON A LEVEL SURFACE.

- THE DIPSTICK

SHOULD BE PUSHED ALL THE WAY IN TO ENSURE AN ACCURATE OIL LEVEL

READING.

Capacities

Engine SAE 30 Oil - 56 oz. (1.66 L)

Fuel Tank Unleaded gasoline, 9 US quarts (8.5 L)

Tip: To avoid confusion, we recommend leaving the caps on the gas and oil fills until you are ready to pour either gasoline or oil into the correct fill.

NOTE: Use SAE 30 high detergent oil classified “For Service SF, SG, SH, SJ” or higher. Do not use special

additives. Other types of oil could cause problems operating your machine. Please refer to your Engine Owner’s Manual for detailed oil information.

Figure 11

Too Low (add oil)

Gas Cap

Operating Range

Too Full (drain oil)

Oil Fill Cap (Dipstick on other side of Engine)

Adding Oil

1. Place the machine on a level surface and remove the

Dipstick (clean the end of the Dipstick with a rag) (Figure 11).

2. Machines are shipped with no oil, Open the Oil Fill

Cap and add 1/2 of the SAE 30 high detergent oil recommended by the engine manufacturer and wait one minute for the oil to settle.

3. Replace the Dipstick all the way in to ensure an

accurate reading and then remove it to check the oil level.

4. If the oil level is low continue adding a few ounces of

oil at a time, rechecking the Dipstick until the oil reaches the fill mark (Figure 12). Be careful not to overfill.

5. Replace the Oil Fill cap when finished.

Figure 12

Adding Gas

SHUT DOWN THE ENGINE, WAIT FOR ALL MOVING PARTS TO COME TO A COMPLETE STOP, REMOVE SPARK PLUG WIRES, DISCONNECT THE NEGATIVE BATTERY CABLE, THEN WAIT 5 MINUTES BEFORE PERFORMING ANY MAINTENANCE PROCEDURE OR INSPECTION ON THE CHIPPER.

FILL THE GAS TANK OUTDOORS OR IN A WELL-VENTILATED AREA, AWAY FROM SPARKS, OPEN FLAMES, PILOT LIGHTS, HEAT, AND OTHER IGNITION SOURCES.

1. Remove the Gas Fill Cap and fill the Gas Tank with fresh, unleaded gas (with a minimum of 85

Octane) to approximately 1" to 1-1/2" below the top of the fill neck to allow for fuel expansion (Figure 11). Be careful not to overfill and reinstall the Gas Fill Cap before starting the engine. See your Engine Owner’s Manual for more detailed information.

NOTE: To refill the gas tank, turn the engine OFF and let the engine cool at least five minutes before

removing the gas fill cap.

18 30.00 COMMERCIAL DR

RAPID-FEED™ CHIPPER

Check the Tire Pressure

Tools Needed:

• Tire Pressure Gauge

• Air Compressor

NOTE: There should be 38 psi. max. in each tire.

1. Remove the Valve Stem Protective Cap (Figure 13) and

check the tire pressure with a tire pressure gauge.

2. If the pressure is too low, add air with an air hose

through the Valve Stem.

3. Replace the Valve Stem Protective Cap.

Valve Stem Protective Cap

Figure 13

20 30.00 COMMERCIAL DR

RAPID-FEED™ CHIPPER

+ 56 hidden pages

DR 30.00 COMMERCIAL DR RAPID-FEED CHIPPER Safety & Operating Instructions Manual

Specifications and Main Features

Frequently Asked Questions

User Manual