DR 30.00 COMMERCIAL DR RAPID-FEED CHIPPER Safety & Operating Instructions Manual

30.00 COMMERCIAL

®

DR

RAPID-FEED™ CHIPPER

SAFETY & OPERATING INSTRUCTIONS

Serial No.

Order No.

READ AND UNDERSTAND THIS MANUAL AND ALL INSTRUCTIONS BEFORE OPERATING OR SERVICING THIS 30.00 COMMERCIAL DR RAPID-FEED CHIPPER.

Chipper shown with Optional Accessories

Congratulations on your purchase of a new 30.00 COMMERCIAL DR RAPID-FEED CHIPPER!

We have done our utmost to ensure that your 30.00 COMMERCIAL DR RAPID-FEED CHIPPER will be one of the most trouble-free and satisfying pieces of equipment you have ever owned. Please let us know of any questions you may have. We want to answer them as quickly as possible. When you do call, please have your order number handy. For technical assistance, please contact us at www.DRpower.com or call Toll-Free 1-800- DR-OWNER (376-9637) and one of our Technical Support Representatives will be happy to help you. We also hope to hear from you on how much you like your new helper.

In addition, please tell your friends about your new 30.00 COMMERCIAL DR RAPID-FEED CHIPPER! Having DR Owners spread the word about our products and our way of doing business is the best advertising we can have, and the best way to help us provide even better service in the years to come.

Thanks once again!

for all of us at DR Power Equipment

Sales Manager

COPYRIGHT

®

Power Equipment

DR

A division of Country Home Products

®

127 Meigs Road Vergennes, VT 05491

Toll-free phone: 1-800-DR-OWNER (376-9637) Fax: 1-802-877-1213 Web site:

www.dr-owner.com

ii 30.00 COMMERCIAL DR® RAPID-FEED™ CHIPPER

Table of Contents

CHAPTER 1 ..........................................................................................................................................1

INTRODUCING THE DR 30.00 COMMERCIAL DR RAPID-FEED CHIPPER .............................1

Conventions used in this manual.................................................................................................1

Specifications ................................................................................................................................2

Serial Number ...............................................................................................................................2

Order Number...............................................................................................................................2

CHAPTER 2 ..........................................................................................................................................3

GENERAL SAFETY RULES ............................................................................................................3

Labels ..........................................................................................................................................3

Protecting Yourself and Those Around You................................................................................. 6

Safety for Children and Pets..........................................................................................................7

Safety with Gasoline - Powered Machines ...................................................................................7

Towing Safety (applies only if Road-Towing Package is installed).............................................8

General Safety................................................................................................................................9

A Note to All Users......................................................................................................................11

Additional Information and Potential Changes .........................................................................11

CHAPTER 3 ........................................................................................................................................13

SETTING UP YOUR 30.00 COMMERCIAL DR RAPID-FEED CHIPPER....................................13

30.00 COMMERCIAL DR RAPID-FEED CHIPPER Controls and Features................................13

Unpacking the 30.00 COMMERCIAL DR RAPID-FEED CHIPPER.............................................14

Attaching the Hopper Assembly ................................................................................................16

Attaching the Discharge Chute...................................................................................................16

Attaching the Hitch Plate............................................................................................................ 16

Connecting the Battery Cable .....................................................................................................17

Adding Engine Oil and Gasoline ................................................................................................17

Check the Tire Pressure ..............................................................................................................19

CHAPTER 4 ........................................................................................................................................21

OPERATING YOUR 30.00 COMMERCIAL DR RAPID-FEED CHIPPER....................................21

Before Starting the Engine .......................................................................................................... 21

Operation Notes..........................................................................................................................22

Processing Material.....................................................................................................................22

Starting the Engine...................................................................................................................... 24

Stopping the Engine....................................................................................................................25

Adjusting the Angle of the Tongue Weldment...........................................................................26

To Free a Jammed Flywheel ........................................................................................................ 27

CHAPTER 5 ........................................................................................................................................29

MAINTAINING THE 30.00 COMMERCIAL DR RAPID-FEED CHIPPER ..................................29

Regular Maintenance Check List ................................................................................................29

Grease Fittings ............................................................................................................................30

Removing and Replacing the Engine Oil and Filter ...................................................................31

Removing, Replacing and Adjusting the Drive Belt ...................................................................32

Removing, Replacing and Adjusting the Chipper Knife and Wear Plate...................................34

Visual Inspection of the Chipper Knife (before each use) .........................................................35

Visual Inspection of the Chipper Knife and Wear Plate (every 8-10 hours)..............................35

Removing and Replacing the Wear Plate ...................................................................................37

Checking and Adjusting the Knife to Wear Plate Gap................................................................37

Chipper Knife Sharpening ........................................................................................................... 39

Wear Plate Sharpening................................................................................................................40

Removing and Replacing the Wheels .........................................................................................41

CONTACT US AT www.DRpower.com or CALL TOLL FREE 1-800-DR-OWNER iii

Removing and Replacing the Clutch ..........................................................................................41

Installing a new Clutch Assembly...............................................................................................42

Battery Care .................................................................................................................................43

Charging the Battery....................................................................................................................43

Recycling a Used Battery.............................................................................................................44

End of Season and Storage.........................................................................................................45

CHAPTER 6 ........................................................................................................................................47

TROUBLESHOOTING ................................................................................................................47

Troubleshooting Table ................................................................................................................47

CHAPTER 7 ........................................................................................................................................51

CHIPPER ACCESSORIES ............................................................................................................51

Extended Top-Discharge Chute ..................................................................................................51

Installation...................................................................................................................................51

Operation.....................................................................................................................................52

Maintenance................................................................................................................................52

Road-Towing Package .................................................................................................................53

Unpacking the Road-Towing Package ........................................................................................53

Installation...................................................................................................................................54

Towing ........................................................................................................................................ 59

Hitch Coupler Adjustment Check...............................................................................................60

Hitch Coupler Adjustment..........................................................................................................60

CHAPTER 8 ........................................................................................................................................62

PARTS LIST AND SCHEMATIC DIAGRAMS..............................................................................62

Parts List - 30.00 COMMERCIAL DR RAPID-FEED CHIPPER................................................... 62

Schematic - 30.00 COMMERCIAL DR RAPID-FEED CHIPPER .................................................63

Parts List - 30.00 COMMERCIAL DR RAPID-FEED CHIPPER................................................... 64

Schematic - 30.00 COMMERCIAL DR RAPID-FEED CHIPPER .................................................65

Parts List – Chipper Basic ...........................................................................................................66

Schematic - Chipper Basic ..........................................................................................................67

Parts List – Hopper Assembly ....................................................................................................68

Schematic – Hopper Assembly................................................................................................... 69

Parts List – Accessories...............................................................................................................70

Schematic – Accessories.............................................................................................................71

Notes: ........................................................................................................................................71

Daily Checklist for the 30.00 COMMERCIAL DR RAPID-FEED CHIPPER ................................72

iv 30.00 COMMERCIAL DR® RAPID-FEED™ CHIPPER

CHAPTER 1

INTRODUCING THE DR 30.00 COMMERCIAL DR RAPID-FEED CHIPPER

This manual will help you set up and safely operate your new 30.00 COMMERCIAL DR RAPID-FEED CHIPPER. Careful adherence to the safety and operating instructions in this manual will ensure many years of productive use.

Please let us know of any questions you may have. We want to answer them as quickly as possible. When you do call, please have your order number handy. For technical assistance, please contact us at

www.DRpower.com or call Toll-Free 1-800-DR-OWNER (376-9637) and one of our Technical Support Representatives will be happy to help you.

Conventions used in this manual

THIS INDICATES A HAZARDOUS SITUATION, WHICH, IF NOT FOLLOWED, WILL RESULT IN DEATH OR SERIOUS INJURY.

THIS INDICATES A HAZARDOUS SITUATION, WHICH, IF NOT AVOIDED,

OR SERIOUS INJURY

THIS INDICATES A HAZARDOUS SITUATION, WHICH, IF NOT AVOIDED,

.

COULD RESULT

IN

DEATH

MINOR

OR MODERATE INJURY.

THIS INFORMATION IS IMPORTANT IN THE PROPER USE OF YOUR MACHINE. FAILURE TO FOLLOW THIS INSTRUCTION COULD RESULT IN DAMAGE TO YOUR MACHINE OR PROPERTY.

Tip: This is a helpful hint to guide you in getting the most out of your 30.00 COMMERCIAL DR RAPID-

FEED CHIPPER.

Tools Needed: This indicates you will need a special tool to perform a maintenance function on your Chipper.

NOTE:

This information may be helpful to you.

If you are ever unsure about an action you are about to take, don’t do it. Contact us at www.DRpower.com or call DR Power Equipments’ toll-free support at 1-800-DR-OWNER (376-9637) for help or information.

CONTACT US AT www.DRpower.com or CALL TOLL FREE 1-800-DR-OWNER 1

Specifications

MECHANICAL SPECIFICATIONS

Engine........................................ Briggs & Stratton

Horsepower.......................... 18

Oil Capacity .......................... 56 oz.

Fuel Tank Capacity............... 9 Quarts

Chipping Capacity..................... 5.5" Diameter

Wheel Size................................. 5.30/4.50-6 Pneu. (standard non-highway): 4.80/4.00-8 Pneu. (optional Road-

Towing Package only)

Axle ............................................ 3/4" Round Axle (standard non-highway): 1" Spindles Welded to 2" X 2" X 1/4"

Angle (optional Road-Towing Package only)

Number of Chipper Knives....... 1

Chipper Knife Size..................... 7" X 2" X 3/8"

Chipper Knife Material.............. Heat Treated Tool Steel

Adjustable Knife Wear Plate ..... Yes

Chipper Flywheel....................... 20" Dia. X 3/4" Thick

Flywheel Weight ........................ 76.5 Lbs

Chipper Knife Tip Speed ........... 143 mph

Hopper Material........................ 7 GA Neck, 14 GA Hopper

Frame Material.......................... 10 GA Steel

Hopper Opening at Top ........... 25" x 33"

Machine Weight........................ 491 Lbs

SHIPPING SPECIFICATIONS

Shipping Dimensions ............... 48" W x 67" L x 38" H

Shipping Weight........................ 626 Lbs.

Serial Number

A Serial Number is used to identify your machine. The number is located on the Serial Number label on your machine. For your convenience and ready reference, enter the Serial Number in the space provided on the front cover of this manual.

Order Number

An Order Number is used to check and maintain your order history. The number is located on the upper left portion of your packing slip. For your convenience and ready reference, enter the Order Number in the space provided on the front cover of this manual.

2 30.00 COMMERCIAL DR

®

RAPID-FEED™ CHIPPER

CHAPTER 2

#

GENERAL SAFETY RULES

• READ THIS SAFETY & OPERATING MANUAL BEFORE YOU USE THE 30.00 COMMERCIAL DR

RAPID-FEED CHIPPER. BECOME FAMILIAR WITH THE OPERATION AND SERVICE RECOMMENDATIONS TO ENSURE THE BEST PERFORMANCE FROM YOUR MACHINE.

• THOROUGHLY INSPECT THE AREA IN WHICH YOU WILL BE WORKING AND REMOVE ALL

FOREIGN OBJECTS. LOOK FOR ROPE, WIRE, ETC., AND REMOVE THESE OBJECTS BEFORE CHIPPING. INSERTING THESE OBJECTS INTO THE CHIPPER HOPPER COULD DAMAGE THE MACHINE AND/OR CAUSE INJURY.

• THIS IS A HIGH-POWERED MACHINE, WITH MOVING PARTS OPERATING WITH HIGH ENERGY

AT HIGH SPEEDS. YOU MUST USE PROPER CLOTHING AND SAFETY GEAR WHEN OPERATING THIS MACHINE TO PREVENT OR MINIMIZE THE RISK OF SEVERE INJURY. THIS MACHINE CAN CRUSH, GRIND, CUT, AND SEVER PARTS OF YOUR BODY IF THEY ENTER THE INLET OR DISCHARGE AREA OF YOUR CHIPPER.

Labels

Your 30.00 COMMERCIAL DR RAPID-FEED CHIPPER carries prominent labels as reminders for its proper and safe use. Shown below are copies of all the safety and operation labels that appear on the equipment. Take a moment to study them and make a note of their location on your 30.00 COMMERCIAL DR RAPID-FEED CHIPPER as you assemble and before you operate the unit. Replace damaged or missing safety and operation labels immediately.

#XXXXXX

241801

CONTACT US AT www.DRpower.com or CALL TOLL FREE 1-800-DR-OWNER 3

#242041

#

127811

#242331

242611 (Road-Towing Package only)

4 30.00 COMMERCIAL DR

®

RAPID-FEED™ CHIPPER

#243011

244911

CONTACT US AT www.DRpower.com or CALL TOLL FREE 1-800-DR-OWNER 5

Protecting Yourself and Those Around You

THIS IS A HIGH-POWERED MACHINE, WITH MOVING PARTS OPERATING WITH HIGH ENERGY AT HIGH SPEEDS. YOU MUST OPERATE THE MACHINE SAFELY. UNSAFE OPERATION CAN CREATE A NUMBER OF HAZARDS FOR YOU, AS WELL AS ANYONE ELSE IN THE NEARBY AREA. ALWAYS TAKE THE FOLLOWING PRECAUTIONS WHEN USING THIS MACHINE:

• ALWAYS WEAR PROTECTIVE GOGGLES OR SAFETY GLASSES WITH SIDE SHIELDS WHILE

CHIPPING TO PROTECT YOUR EYES FROM POSSIBLE THROWN DEBRIS.

• AVOID WEARING LOOSE CLOTHING OR JEWELRY, WHICH CAN CATCH ON MOVING PARTS OR

THE MATERIAL FED INTO THE CHIPPER HOPPER.

• WE RECOMMEND WEARING GLOVES WHILE CHIPPING. BE SURE YOUR GLOVES FIT PROPERLY

AND DO NOT HAVE LOOSE CUFFS OR DRAWSTRINGS.

• WEAR SHOES WITH NON-SLIP TREADS WHEN USING YOUR CHIPPER. IF YOU HAVE SAFETY

SHOES, WE RECOMMEND WEARING THEM. DO NOT USE THE MACHINE WHILE BAREFOOT OR WEARING OPEN SANDALS.

• WEAR LONG PANTS WHILE OPERATING THE 30.00 COMMERCIAL DR RAPID-FEED CHIPPER.

• USE EAR PROTECTORS OR EAR PLUGS RATED FOR AT LEAST 20 DBA TO PROTECT YOUR

HEARING.

• NEVER ALLOW PEOPLE WHO ARE UNFAMILIAR WITH THESE INSTRUCTIONS TO USE THE

CHIPPER. ALLOW ONLY RESPONSIBLE INDIVIDUALS WHO ARE FAMILIAR WITH THESE RULES OF SAFE OPERATION TO USE YOUR MACHINE.

• NEVER PLACE YOUR HANDS, FEET, OR ANY PART OF YOUR BODY IN THE CHIPPER HOPPER,

DISCHARGE OPENING, OR NEAR OR UNDER ANY MOVING PART WHILE THE MACHINE IS RUNNING. KEEP AREA OF DISCHARGE CLEAR OF PEOPLE, ANIMALS, BUILDINGS, GLASS, OR ANYTHING ELSE THAT WILL OBSTRUCT CLEAR DISCHARGE, CAUSE INJURY, OR DAMAGE. WIND CAN ALSO CHANGE DISCHARGE DIRECTION, SO BE AWARE. IF IT BECOMES NECESSARY TO PUSH MATERIAL INTO THE CHIPPER HOPPER, USE A SMALL DIAMETER STICK, NOT WITH YOUR HANDS.

• KEEP BYSTANDERS 100 FEET AWAY FROM YOUR WORK AREA AT ALL TIMES. WOOD CHIPS EXIT

THE CHIPPER AT GREAT SPEEDS. TO BE SAFE, DO NOT OPERATE THE MACHINE NEAR SMALL CHILDREN OR PETS, AND NEVER ALLOW CHILDREN TO OPERATE THE CHIPPER. STOP THE ENGINE WHEN ANOTHER PERSON OR PET APPROACHES.

• NEVER USE THE MACHINE WITHOUT ENSURING THAT ALL GUARDS AND SHIELDS ARE IN

PLACE, INCLUDING THE CHIPPER HOPPER, DISCHARGE CHUTE AND BLOWBACK SHIELD.

• DO NOT OPERATE THE ENGINE WITH THE AIR CLEANER OR THE CARBURETOR AIR INTAKE

COVER REMOVED. REMOVAL OF SUCH PARTS COULD CREATE A FIRE HAZARD. DO NOT USE FLAMMABLE SOLUTIONS TO CLEAN THE AIR FILTER.

• ALWAYS OPERATE THE MACHINE FROM THE OPERATOR ZONE (SEE CHAPTER 4). NEVER PASS

OR STAND ON THE DISCHARGE SIDE OF THE MACHINE WHEN THE ENGINE IS RUNNING OR THE FLYWHEEL IS TURNING.

6 30.00 COMMERCIAL DR

®

RAPID-FEED™ CHIPPER

• NEVER TRY TO PICK UP, MOVE, OR TRANSPORT THE MACHINE WHILE THE ENGINE IS R

J

OR THE FLYWHEEL IS TURNING.

• THE MUFFLER AND ENGINE BECOME VERY HOT AND CAN CAUSE A SEVERE BURN; DO NOT

TOUCH.

• CLEAR THE AREA OF OBJECTS SUCH AS WIRE AND ROPE, ETC. INSERTING THESE OBJECTS INTO

THE CHIPPER HOPPER COULD DAMAGE THE FLYWHEEL AND/OR CAUSE INJURY.

• NEVER, UNDER ANY CONDITIONS, REMOVE, BEND, CUT, FIT, WELD, OR OTHERWISE ALTER

STANDARD PARTS ON THE 30.00 COMMERCIAL DR RAPID-FEED CHIPPER. THIS INCLUDES ALL SHIELDS AND GUARDS. MODIFICATIONS TO YOUR MACHINE COULD CAUSE PERSONAL IN

URIES AND PROPERTY DAMAGE AND WILL VOID YOUR WARRANTY.

Safety for Children and Pets

TRAGIC ACCIDENTS CAN OCCUR IF THE OPERATOR IS NOT ALERT TO THE PRESENCE OF CHILDREN AND PETS. CHILDREN ARE OFTEN ATTRACTED TO THE MACHINE AND THE CHIPPING ACTIVITY.

NEVER

THESE PRECAUTIONS:

ASSUME THAT CHILDREN WILL REMAIN WHERE YOU LAST SAW THEM. ALWAYS FOLLOW

UNNING

• KEEP CHILDREN AND PETS AT LEAST 100 FEET FROM THE WORKING AREA AND UNDER THE

WATCHFUL CARE OF A RESPONSIBLE ADULT.

• BE ALERT AND TURN THE MACHINE OFF IF CHILDREN OR PETS ENTER THE WORK AREA.

• NEVER ALLOW CHILDREN TO OPERATE THE 30.00 COMMERCIAL DR RAPID-FEED CHIPPER.

Safety with Gasoline - Powered Machines

GASOLINE IS A HIGHLY FLAMMABLE LIQUID. GASOLINE ALSO GIVES OFF FLAMMABLE VAPOR THAT CAN BE EASILY IGNITED AND CAUSE A FIRE OR EXPLOSION. NEVER OVERLOOK THE HAZARDS OF GASOLINE. ALWAYS FOLLOW THESE PRECAUTIONS:

• NEVER RUN THE ENGINE IN AN ENCLOSED AREA OR WITHOUT PROPER VENTILATION AS THE

EXHAUST FROM THE ENGINE CONTAINS CARBON MONOXIDE, WHICH IS AN ODORLESS, TASTELESS, AND DEADLY POISONOUS GAS.

• STORE ALL FUEL AND OIL IN CONTAINERS SPECIFICALLY DESIGNED AND APPROVED FOR THIS

PURPOSE AND KEEP AWAY FROM HEAT AND OPEN FLAME, AND OUT OF THE REACH OF CHILDREN.

• REPLACE RUBBER FUEL LINES AND GROMMETS WHEN WORN OR DAMAGED AND AFTER 5 YEARS

OF USE.

CONTACT US AT www.DRpower.com or CALL TOLL FREE 1-800-DR-OWNER 7

• FILL THE GASOLINE TANK OUTDOORS WITH THE ENGINE OFF AND ALLOW THE ENGINE TO COOL

COMPLETELY. DON'T HANDLE GASOLINE IF YOU OR ANYONE NEARBY IS SMOKING, OR IF YOU'RE NEAR ANYTHING THAT COULD CAUSE IT TO IGNITE OR EXPLODE. REINSTALL THE FUEL TANK AND FUEL CONTAINER CAPS SECURELY.

• IF YOU SPILL GASOLINE, DO NOT ATTEMPT TO START THE ENGINE. MOVE THE MACHINE AWAY

FROM THE AREA OF THE SPILL AND

AVOID CREATING ANY SOURCE OF IGNITION UNTIL THE GAS

VAPORS HAVE DISSIPATED. WIPE UP ANY SPILLED FUEL TO PREVENT A FIRE HAZARD AND PROPERLY DISPOSE OF THE WASTE.

• ALLOW THE ENGINE TO COOL COMPLETELY BEFORE STORING IN ANY ENCLOSURE. NEVER

STORE THE MACHINE WITH GAS IN THE TANK OR A FUEL CONTAINER NEAR AN OPEN FLAME OR SPARK SUCH AS A WATER HEATER, SPACE HEATER, CLOTHES DRYER OR FURNACE.

• NEVER MAKE ADJUSTMENTS OR REPAIRS WITH THE ENGINE RUNNING OR FLYWHEEL TURNING.

SHUT DOWN THE ENGINE, WAIT FOR ALL MOVING PARTS TO COME TO A COMPLETE STOP (THE FLYWHEEL WILL CONTINUE ROTATING FOR A WHILE AFTER THE ENGINE IS SHUT DOWN), DISCONNECT SPARK PLUG WIRES, KEEPING THEM AWAY FROM THE SPARK PLUGS TO PREVENT ACCIDENTAL STARTING, DISCONNECT THE NEGATIVE BATTERY CABLE, THEN WAIT 5 MINUTES BEFORE MAKING ADJUSTMENTS OR REPAIRS.

• NEVER TAMPER WITH THE ENGINE’S GOVERNOR SETTING. THE GOVERNOR CONTROLS THE

MAXIMUM SAFE OPERATION SPEED AND PROTECTS THE ENGINE. OVER-SPEEDING THE ENGINE IS DANGEROUS AND WILL CAUSE DAMAGE TO THE ENGINE AND TO THE OTHER MOVING PARTS OF THE MACHINE. IF REQUIRED, SEE YOUR AUTHORIZED DEALER FOR ENGINE GOVERNOR ADJUSTMENTS.

Tow in g Safe ty (applies only if Road-Towing Package is installed)

• BEFORE TOWING, BE CERTAIN THE 30.00 COMMERCIAL DR RAPID-FEED CHIPPER IS CORRECTLY

AND SECURELY ATTACHED TO THE TOWING VEHICLE AND THE SAFETY CHAINS ARE IN PLACE. LEAVE SLACK IN THE CHAINS TO ALLOW FOR TURNING.

• NEVER ALLOW ANYONE TO RIDE ON THE 30.00 COMMERCIAL DR RAPID-FEED CHIPPER.

• NEVER TRANSPORT ANYTHING ON THE MACHINE.

• OBEY LOCAL, STATE, AND FEDERAL REGULATIONS WHEN YOU TOW THE CHIPPER ON PUBLIC

ROADS AND HIGHWAYS.

NOTE: Some states may require the machine to be registered with the State Department of Motor

Vehicles.

• ALLOW FOR ADDED LENGTH IN DRIVING SITUATIONS, E.G., WHEN TURNING, PARKING, AND

CROSSING INTERSECTIONS.

• ADJUST YOUR TOWING SPEED FOR TERRAIN AND CONDITIONS. DO NOT EXCEED 45 MPH

WHILE TOWING THE CHIPPER.

8 30.00 COMMERCIAL DR

®

RAPID-FEED™ CHIPPER

• TOWING THE MACHINE CAN AFFECT HANDLING OF THE TOW VEHICLE:

− THE CHIPPER MIGHT TRACK AT AN ANGLE TO THE TOW VEHICLE.

− THE MACHINE CAN TURN TIGHTER THAN THE TOW VEHICLE.

− NEVER BACK UP THE TOW VEHICLE WITH THE CHIPPER ATTACHED. THE MACHINE

CAN JACKKNIFE, CAUSING DAMAGE TO ITSELF AND/OR THE TOW VEHICLE.

• LONG DISTANCE TOWING IS NOT RECOMMENDED. THE 30.00 COMMERCIAL DR RAPID-FEED

CHIPPER DOES NOT HAVE SPRINGS TO ABSORB ROAD SHOCK AND WILL TEND TO BOUNCE ON ROUGH ROADS. EXTENDED TOWING CAN CAUSE UNNECESSARY WEAR.

General Safety

OPERATING THIS CHIPPER SAFELY IS NECESSARY TO PREVENT OR MINIMIZE THE RISK OF

OR SERIOUS INJURY

ALWAYS TAKE THE FOLLOWING PRECAUTIONS WHEN OPERATING THIS CHIPPER:

• KEEP IN MIND THAT THE OPERATOR OR USER IS RESPONSIBLE FOR ACCIDENTS OR HAZARDS

OCCURRING TO OTHER PEOPLE, THEIR PROPERTY, AND THEMSELVES.

• YOUR 30.00 COMMERCIAL DR RAPID-FEED CHIPPER IS A POWERFUL TOOL, NOT A PLAYTHING.

EXERCISE EXTREME CAUTION AT ALL TIMES. THE DESIGN OF THIS MACHINE IS TO CHIP WOOD. DO NOT USE IT FOR ANY OTHER PURPOSE.

• KNOW HOW TO STOP THE CHIPPER QUICKLY; SEE CHAPTER 4.

• OPERATE THIS MACHINE ON A LEVEL SURFACE ONLY. NEVER OPERATE YOUR UNIT ON A

SLIPPERY, WET, MUDDY, OR ICY SURFACE. EXERCISE CAUTION TO AVOID SLIPPING OR

FALLING.

• KEEP YOUR FACE AND BODY BACK FROM THE CHIPPER HOPPER TO AVOID ACCIDENTAL

BOUNCE BACK OF ANY MATERIAL.

• WHEN FEEDING MATERIAL INTO THE CHIPPER HOPPER, BE EXTREMELY CAREFUL THAT PIECES

OF METAL, ROCKS, OR OTHER FOREIGN OBJECTS ARE NOT INCLUDED. PERSONAL INJURY OR DAMAGE TO THE MACHINE COULD RESULT.

• NEVER ALLOW AN ACCUMULATION OF PROCESSED MATERIAL TO BUILD UP IN THE

DISCHARGE AREA AS THIS WILL PREVENT PROPER DISCHARGE AND CAN RESULT IN KICKBACK FROM THE CHIPPER HOPPER.

. UNSAFE OPERATION CAN CREATE A NUMBER OF HAZARDS FOR YOU.

DEATH

CONTACT US AT www.DRpower.com or CALL TOLL FREE 1-800-DR-OWNER 9

• WHENEVER YOU LEAVE THE OPERATING POSITION OR IF YOU HAVE TO REMOVE PROCESSED

MATERIAL, LEAVES, OR DEBRIS FROM THE MACHINE, ALWAYS SHUT DOWN THE ENGINE. SHUT DOWN THE ENGINE, WAIT FOR ALL MOVING PARTS TO COME TO A COMPLETE STOP (THE FLYWHEEL WILL CONTINUE ROTATING FOR A WHILE AFTER THE ENGINE IS SHUT DOWN), DISCONNECT SPARK PLUG WIRES, KEEPING THEM AWAY FROM THE SPARK PLUGS TO PREVENT ACCIDENTAL STARTING, DISCONNECT THE NEGATIVE BATTERY CABLE, THEN WAIT 5 MINUTES BEFORE REMOVING PROCESSED MATERIAL, LEAVES, OR DEBRIS FROM THE MACHINE.

• ALWAYS STOP THE ENGINE WHEN MOVING THE 30.00 COMMERCIAL DR RAPID-FEED CHIPPER.

• KEEP COMBUSTIBLE SUBSTANCES AWAY FROM THE ENGINE WHEN IT IS HOT.

• NEVER COVER THE MACHINE WHILE THE MUFFLER IS STILL HOT.

• SEE MANUFACTURER’S INSTRUCTIONS FOR PROPER OPERATION AND INSTALLATION OF

ACCESSORIES. ONLY USE ACCESSORIES APPROVED BY DR POWER EQUIPMENT.

• IF THE CUTTING MECHANISM STRIKES A FOREIGN OBJECT OR IF YOUR MACHINE SHOULD

START MAKING AN UNUSUAL NOISE OR VIBRATION, SHUT DOWN THE ENGINE, WAIT FOR ALL MOVING PARTS TO COME TO A COMPLETE STOP (THE FLYWHEEL WILL CONTINUE ROTATING FOR A WHILE AFTER THE ENGINE IS SHUT DOWN), DISCONNECT SPARK PLUG WIRES, KEEPING THEM AWAY FROM THE SPARK PLUGS TO PREVENT ACCIDENTAL STARTING, DISCONNECT THE NEGATIVE BATTERY CABLE, THEN WAIT 5 MINUTES BEFORE INSPECTING FOR CLOGGING OR DAMAGE. VIBRATION IS GENERALLY A WARNING OF TROUBLE. CLEAN AND REPAIR AND/OR REPLACE DAMAGED PARTS.

• NEVER TAMPER WITH SAFETY DEVICES. CHECK THEIR PROPER OPERATION REGULARLY.

• STAY ALERT FOR HIDDEN HAZARDS OR TRAFFIC. NEVER CARRY PASSENGERS ON YOUR

MACHINE.

• NEVER OVERLOAD OR ATTEMPT TO CHIP MATERIAL BEYOND THE MANUFACTURER’S

RECOMMENDATION; SEE CHAPTER 4. PERSONAL INJURY OR DAMAGE TO THE MACHINE

COULD RESULT.

• WHILE USING THE 30.00 COMMERCIAL DR RAPID-FEED CHIPPER, DON'T HURRY OR TAKE

THINGS FOR GRANTED. WHEN IN DOUBT ABOUT THE EQUIPMENT OR YOUR SURROUNDINGS, STOP THE MACHINE AND TAKE THE TIME TO LOOK THINGS OVER.

• NEVER OPERATE THE MACHINE WHEN UNDER THE INFLUENCE OF ALCOHOL, DRUGS, OR

MEDICATION.

• USE THE MACHINE ONLY IN DAYLIGHT.

• KEEP ALL NUTS AND BOLTS TIGHT AND KEEP THE EQUIPMENT IN GOOD OPERATING

CONDITION.

• NO LIST OF WARNINGS AND CAUTIONS CAN BE ALL-INCLUSIVE. IF SITUATIONS OCCUR THAT

ARE NOT COVERED BY THIS MANUAL, THE OPERATOR MUST APPLY COMMON SENSE AND OPERATE THIS CHIPPER IN A SAFE MANNER. CONTACT US AT WWW.DRPOWER.COM OR CALL 1 (800) DR-OWNER (376-9637) FOR ASSISTANCE.

10 30.00 COMMERCIAL DR

®

RAPID-FEED™ CHIPPER

A Note to All Users

Under California law, and the laws of some other states, you are not permitted to operate an internal combustion engine using hydrocarbon fuels without an engine spark arrester. This also applies to operation on US Forest Lands. All 30.00 COMMERCIAL DR RAPID-FEED CHIPPERS shipped to California, New Mexico and Washington State are provided with spark arresters. Failure of the owner or operator to maintain this equipment in compliance with state regulations is a misdemeanor under California law and may be in violation of other state and/or federal regulations. Contact your local fire marshal or forest service for specific information in your area.

Additional Information and Potential Changes

DR Power Equipment reserves the right to discontinue, change, and improve its products at any time without notice or obligation to the purchaser. The descriptions and specifications contained in this manual were in effect at printing. Equipment described within this manual may be optional. Some illustrations may not be applicable to your machine.

CONTACT US AT www.DRpower.com or CALL TOLL FREE 1-800-DR-OWNER 11

12 30.00 COMMERCIAL DR

®

RAPID-FEED™ CHIPPER

CHAPTER 3

r

SETTING UP YOUR 30.00 COMMERCIAL DR RAPID-FEED CHIPPER

This chapter outlines unpacking and a few simple steps you will need to follow to set up your new machine before you use it. It may be helpful to familiarize yourself with the controls and features of your 30.00 COMMERCIAL DR RAPID-FEED CHIPPER as shown in Figure 1 before beginning these procedures.

have any questions at all, please feel free to contact our Customer Service Representatives at our toll free number: 1-800-DR-OWNER (376-9637).

30.00 COMMERCIAL DR RAPID-FEED CHIPPER Controls and Features

If you

Chipper Knife Access Covers

Fuel Fill Cap

Belt Cover

Oil Fill

Belt Tensioner

Tongue Assembly

Discharge Chute

Blow-Back Shield

Hopper Assembly

Chipper Knife

Oil Drain

Wear Plate

Dipstick

Pneumatic Wheel

CONTACT US AT www.DRpower.com or CALL TOLL FREE 1-800-DR-OWNER 13

Choke Lever

Fuel Shutoff

Figure 1

Throttle Leve

Battery

Extended Top-

s

g

Discharge Package (optional Accessory)

Road-Tow Package (optional Accessory)

Unpacking the 30.00 COMMERCIAL DR RAPID-FEED CHIPPER

NOTE: Unpacking the 30.00 COMMERCIAL DR RAPID-FEED

CHIPPER is a two-person job. We recommend you have an extra s of hands available before you begin, as the 30.00 COMMERCIAL DR RAPID-FEED CHIPPER weighs 491 lbs.

et

Chipper

Figure 2

Discharge Chute

Figure 3

Safety Glasse

Safety & Operating Instructions Manual

Hopper Assembly

Hardware Packa

e

Parts Box

Engine Owners Manual

Tools and Supplies Needed:

• Gloves

• Metal Shears (Side Cutters)

• Pry Bar

• Hammer

Parts supplied on Skid (Figure 2):

• 30.00 COMMERCIAL DR RAPID-FEED CHIPPER

• Hopper Assembly

• Extended Top-Discharge Chute (if ordered, see

Chapter 7 “Chipper Accessories”)

• Road-Tow Package (if ordered, see Chapter 7

“Chipper Accessories”)

• Parts Box containing (Items below and Figure 3

Discharge Chute

−

− Safety Glasses

− Knife Gap Gaug

− Safety & Operation

− Engine Owner’s Manual

− Hardware Package (Figur

below)

e

Instructions

Manual

e 4 and table

):

2

5

Figure 4

14 30.00 COMMERCIAL DR

4

6

®

RAPID-FEED™ CHIPPER

3

H

ARDWARE PACKAGE CONTENTS (FIGURE 4)

1

ITEM # DESCRIPTION

QTY

1 Bolt, 5/16-18 X 5-1/4" Plated 2 2 Nylon Lock Nut, 5/16-18 10 3 5/16-18 x 1" Bolts 8 4 5/16" Flat Washer 12 5 Hitch Plate 1 6 Knife Gap Gauge 1

• WEAR EYE PROTECTION WHEN CUTTING THE BANDING. THE BANDING MAY HAVE A LOT OF

TENSION ON IT AND MAY SNAP AND CUT YOU. ALWAYS STAND TO ONE SIDE WHEN CUTTING

TENSION ON IT AND MAY SNAP AND CUT YOU. ALWAYS STAND TO ONE SIDE WHEN CUTTING THE BAND.

THE BAND.

• STABILIZE THE SHIPPING CONTAINER ON CLEAN FLAT TERRAIN BEFORE ATTEMPTING TO

UNPACK AND ASSEMBLE THE CHIPPER.

• FOR YOUR SAFETY WE RECOMMEND YOU HAVE TWO PEOPLE FOR THE FOLLOWING • FOR YOUR SAFETY WE RECOMMEND YOU HAVE TWO PEOPLE FOR THE FOLLOWING

1. Cut the Plastic Banding that is securing the Parts Box

and any Accessory Box that may be strapped to the Crate Top (Figure 5).

2. Pry off the bottom four boards that connect the Crate

top to the Pallet.

3. With help from another person, lift the Crate Top f

rom

the Pallet. the Pallet.

4. Remove the Parts Box and the Road-Tow Package (if

ordered).

5. Carefully cut the Steel banding holding the machine

and Hopper Assembly to the pallet (Figure 6).

6. Cut the Plastic Banding that is holding the Extended

Top-Discharge Chute (if ordered) to the Pallet and

Top-Discharge Chute (if ordered) to the Pallet and remove the Extended Top-Discharge Chute.

remove the Extended Top-Discharge Chute.

Crate Top

Pallet

Figure 5

Hopper Assembly

Steel Banding

Plastic Banding

Bottom Board

Chipper Assembly

7. With the help of another person, carefully remove the

Hopper Assembly and roll the 30.00 COMMERCIAL

Hopper Assembly and roll the 30.00 COMMERCIAL DR RAPID-FEED CHIPPER from the shipping pallet,

DR RAPID-FEED CHIPPER from the shipping pallet, resting it on the Tongue Assembly.

resting it on the Tongue Assembly.

8. Compare the contents of the shipping carton and the

Part Box with the Parts Supplied list on the previous

Part Box with the Parts Supplied list on the previous page. If there are any questions contact us at

page. If there are any questions contact us at

www.DRpower.com or call 1-800-DR-OWNER (376-

9637). Do not discard the shipping materials until you

are fully satisfied with your new 30.00 COMMERCIAL

are fully satisfied with your new 30.00 COMMERCIAL DR RAPID-FEED CHIPPER.

DR RAPID-FEED CHIPPER.

CONTACT US AT www.DRpower.com or CALL TOLL FREE 1-800-DR-OWNER 15

Steel Banding

Plastic Banding

Figure 6

Attaching the Hopper Assembly

Figure 7

Hopper Assembly

Hopper Hardware

Discharge Chute

NOTE: We recommend that you have someone help you lift the

Hopper in place and support it until it is secured to the Chipper.

Tools Needed:

• Two 1/2" Wrenches

1. Attach the Hopper Assembly to the Chipper with six

5/16"-18 x 1" Bolts, twelve Flat Washers (one Washer on Bolt side and one on Lock Nut side) and six Nylon Lock Nuts (Figure 7).

NOTE: Install hardware with Bolt Head on the top side.

Attaching the Discharge Chute

Tools Needed:

• Two 1/2" Wrenches

1. Position the Discharge Chute as shown and secure

with two 5/16-18 x 5-1/4" Bolts and Nylon Locknuts (Figure 8).

Figure 8

Figure 9

Tongue Assembly

Bolts and Locknuts

Hardware

Hitch Plate

Attaching the Hitch Plate

Tools Needed:

• Two 1/2" Wrenches

1. Position the Hitch Plate onto the Tongue assembly as

shown and secure with two 5/16-18 x 1" Bolts and Nylon Locknuts (Figure 9).

16 30.00 COMMERCIAL DR

®

RAPID-FEED™ CHIPPER

Connecting the Battery Cable

We ship the 30.00 COMMERCIAL DR RAPID-FEED CHIPPER with the negative terminal battery cable disconnected. This prevents the battery from discharging during shipment. Before using your 30.00 COMMERCIAL DR RAPID-FEED CHIPPER, you must connect the battery cable.

Tools and Supplies Needed:

• Two 5/16" Wrenches

1. Remove the hardware from the negative terminal of

the Battery with two 5/16" wrenches (Figure 10).

Negative Battery Cable

Positive Battery Cable

Figure 10

Battery Terminal Hardware

Battery

2. Position the negative Battery Cable and secure with

the negative terminal hardware using two 5/16" wrenches.

Adding Engine Oil and Gasoline

• YOU MUST ADD OIL BEFORE STARTING THE ENGINE. THIS MACHINE IS SHIPPED WITHOUT

OIL. TRACES OF OIL MAY BE IN THE RESERVOIR FROM FACTORY TESTING, BUT OIL BEFORE STARTING THE ENGINE. FILL THE RESERVOIR SLOWLY CHECKING THE DIPSTICK FREQUENTLY TO AVOID OVERFILLING.

YOU MUST ADD

• TO GET AN ACCURATE READING WHEN CHECKING THE OIL LEVEL:

- THE MACHINE SHOULD BE ON A LEVEL SURFACE.

- THE DIPSTICK

SHOULD BE PUSHED ALL THE WAY IN TO ENSURE AN ACCURATE OIL LEVEL

READING.

Capacities

Engine SAE 30 Oil - 56 oz. (1.66 L)

Fuel Tank Unleaded gasoline, 9 US quarts (8.5 L)

Tip: To avoid confusion, we recommend leaving the caps on the gas and oil fills until you are ready to pour either gasoline or oil into the correct fill.

NOTE: Use SAE 30 high detergent oil classified “For Service SF, SG, SH, SJ” or higher. Do not use special

additives. Other types of oil could cause problems operating your machine. Please refer to your Engine Owner’s Manual for detailed oil information.

CONTACT US AT www.DRpower.com or CALL TOLL FREE 1-800-DR-OWNER 17

Figure 11

Too Low (add oil)

Gas Cap

Operating Range

Too Full (drain oil)

Oil Fill Cap (Dipstick on other side of Engine)

Adding Oil

1. Place the machine on a level surface and remove the

Dipstick (clean the end of the Dipstick with a rag) (Figure 11).

2. Machines are shipped with no oil, Open the Oil Fill

Cap and add 1/2 of the SAE 30 high detergent oil recommended by the engine manufacturer and wait one minute for the oil to settle.

3. Replace the Dipstick all the way in to ensure an

accurate reading and then remove it to check the oil level.

4. If the oil level is low continue adding a few ounces of

oil at a time, rechecking the Dipstick until the oil reaches the fill mark (Figure 12). Be careful not to overfill.

5. Replace the Oil Fill cap when finished.

Figure 12

Adding Gas

SHUT DOWN THE ENGINE, WAIT FOR ALL MOVING PARTS TO COME TO A COMPLETE STOP, REMOVE SPARK PLUG WIRES, DISCONNECT THE NEGATIVE BATTERY CABLE, THEN WAIT 5 MINUTES BEFORE PERFORMING ANY MAINTENANCE PROCEDURE OR INSPECTION ON THE CHIPPER.

FILL THE GAS TANK OUTDOORS OR IN A WELL-VENTILATED AREA, AWAY FROM SPARKS, OPEN FLAMES, PILOT LIGHTS, HEAT, AND OTHER IGNITION SOURCES.

1. Remove the Gas Fill Cap and fill the Gas Tank with fresh, unleaded gas (with a minimum of 85

Octane) to approximately 1" to 1-1/2" below the top of the fill neck to allow for fuel expansion (Figure 11). Be careful not to overfill and reinstall the Gas Fill Cap before starting the engine. See your Engine Owner’s Manual for more detailed information.

NOTE: To refill the gas tank, turn the engine OFF and let the engine cool at least five minutes before

removing the gas fill cap.

18 30.00 COMMERCIAL DR

®

RAPID-FEED™ CHIPPER

Check the Tire Pressure

Tools Needed:

• Tire Pressure Gauge

• Air Compressor

NOTE: There should be 38 psi. max. in each tire.

1. Remove the Valve Stem Protective Cap (Figure 13) and

check the tire pressure with a tire pressure gauge.

2. If the pressure is too low, add air with an air hose

through the Valve Stem.

3. Replace the Valve Stem Protective Cap.

Valve Stem Protective Cap

Figure 13

CONTACT US AT www.DRpower.com or CALL TOLL FREE 1-800-DR-OWNER 19

20 30.00 COMMERCIAL DR

®

RAPID-FEED™ CHIPPER

CHAPTER 4

J

OPERATING YOUR 30.00 COMMERCIAL DR RAPID-FEED CHIPPER

This chapter covers the procedures for starting and stopping your new 30.00 COMMERCIAL DR RAPIDFEED CHIPPER and discusses basic operation features.

• THE DESIGN OF THIS MACHINE IS FOR CHIPPING WOOD. NEVER USE THIS MACHINE FOR ANY

OTHER PURPOSE AS IT COULD CAUSE SERIOUS INJURY.

• CONTACT WITH INTERNAL ROTATING PARTS WILL CAUSE SERIOUS PERSONAL INJURY. NEVER PUT

HANDS, FACE, FEET, OR CLOTHING INTO CHIPPER HOPPER OR DISCHARGE OPENING OR NEAR THE DISCHARGE AREA AT ANY TIME.

• BEFORE PERFORMING ANY MAINTENANCE PROCEDURE OR INSPECTION, SHUT DOWN THE

ENGINE, WAIT FOR ALL MOVING PARTS TO COME TO A COMPLETE STOP (THE FLYWHEEL WILL CONTINUE ROTATING FOR A WHILE AFTER THE ENGINE IS SHUT DOWN), DISCONNECT SPARK PLUG WIRES, KEEPING THEM AWAY FROM THE SPARK PLUGS TO PREVENT ACCIDENTAL STARTING, DISCONNECT THE NEGATIVE BATTERY CABLE, THEN WAIT 5 MINUTES BEFORE PROCEEDING. USE ONLY A WOODEN STICK TO CLEAR

AMMED MATERIAL.

e Starting the Engine

Befor

1. Check the oil level eve you use the 30.00

ry time COMMERCIAL DR RAPID-FEED CHIPPER. Add needed (see Chapter 3 section “Adding Engine Oil and Gasoline”.

2. vel. Add fuel as needed (see Chapter 3

Check the fuel le section “Adding Engine Oil and Gasoline”.

3. N”

Ensure that the Fuel Shut-Off Valve is in the “O position (Figure 14).

4. ildup from the machine

Remove any debris bu every use of the Chipper.

TE: Check and re-tighten thNO e Drive Belt, if necessary, after

5 “Maintaining the 30.00 Commercial DR RapidFeed Chipper”).

oil if

before

pter an initial break-in period of one (1) hour (see Cha

Figure 14

Fuel Shut-Off Valve

“OFF”

“ON”

CONTACT US AT www.DRpower.com or CALL TOLL FREE 1-800-DR-OWNER 21

Top View

A

Hopper

Operator

Zone

Operation Notes

• Visually check the Chipper Knife for damage before

each use of the machine. See “VISUAL INSPECTION OF THE CHIPPER KNIFE (before each use)” in Chapter 5 for info on accessing the Chipper Knife.

• At engine start-up, the engine of your DR CHIPPER

operates under no load until approximately 1800 RPM, at which speed the Centrifugal Clutch engages and begins driving the Rotor Assembly. Always operate the Engine at full speed when chipping (3400 +/- 200 RPM).

• Only operate the DR RAPID-FEED CHIPPER from the

Operator Zones shown in Figure 15.

• Keep proper balance and footing while operating the

DR RAPID-FEED CHIPPER.

Discharge

rea

Zones or when moving the machine.

• Never move the Chipper while the engine is running or

the Flywheel is turning.

• ALWAYS stop the engine when leaving the Operating

Figure 15

Processing Material

• ALWAYS WEAR PROTECTIVE GOGGLES OR SAFETY GLASSES WITH SIDE SHIELDS WHILE CHIPPING

TO PROTECT YOUR EYES FROM POSSIBLE THROWN DEBRIS.

• AVOID WEARING LOOSE CLOTHING OR JEWELRY, WHICH MIGHT CATCH ON MOVING PARTS OR

THE MATERIAL FED INTO THE CHIPPER HOPPER.

• WE RECOMMEND WEARING GLOVES WHILE CHIPPING. BE SURE YOUR GLOVES FIT PROPERLY

AND DO NOT HAVE LOOSE CUFFS OR DRAWSTRINGS.

• WEAR SHOES WITH NON-SLIP TREADS WHEN USING YOUR CHIPPER. IF YOU HAVE SAFETY

SHOES, WE RECOMMEND WEARING THEM. DO NOT USE THE MACHINE WHILE BAREFOOT OR WEARING OPEN SANDALS.

• WEAR LONG PANTS WHILE OPERATING THE DR RAPID-FEED CHIPPER.

• USE EAR PROTECTORS OR EAR PLUGS RATED FOR AT LEAST 20 DBA TO PROTECT YOUR HEARING.

The Chipper is designed to accept wood only. The Chipper Knife mounted on a revolving flywheel turns branches fed into the Chipper Hopper into “chips”. The Chipper can chip branches ranging in size up to 5-1/2" in diameter. Cut your materials into manageable lengths before feeding them into the Chipper Hopper.

22 30.00 COMMERCIAL DR

®

RAPID-FEED™ CHIPPER

THE CHIPPER HOPPER MUST BE SECURELY BOLTED TO YOUR DR RAPID-FEED CHIPPER AND THE BLOWBACK SHIELD IN PLACE BEFORE USING THE MACHINE!

USE COMMON SENSE WHEN USING THE MACHINE. LEARN TO RECOGNIZE THE CHANGE IN SOUNDS WHEN OVERLOADED. TURN OFF THE ENGINE IMMEDIATELY IF THE MACHINE BECOMES JAMMED TO PREVENT DAMAGE TO THE DRIVE SYSTEM.

• Your DR RAPID-FEED CHIPPER can process dry or green wood up to 5.5" in diameter.

• The Chipper will self-feed the wood once it contacts the knife edge so forcing the branches into the

Hopper is not necessary if the knife is sharp.

• Green material will process quicker and easier than dry material.

• Softwood processes easier than hardwood.

• Your operator experience will teach you how different types of wood will chip and how fast you can

process them.

• When chipping branches, sometimes a tail will develop at the end of a branch. To avoid this, rotate

the branch while feeding it into the Chipper Hopper.

• Rotating the branch as you feed it into the machine will improve chipping performance.

• Use caution with small diameter green saplings and branches less than 2" in diameter. Chip these

grouped or bundled together to provide support for each other. If the material is 2" or larger, feed only one at a time into the Chipper Hopper.

• Make sure the DR RAPID-FEED CHIPPER finishes processing material in the Hopper before shutting

the engine off.

• Do not force material into the Chipper. If the machine does not chip well, the Chipper Knife may

need sharpening or replacement, or the gap between the Knife and the Wear Plate needs adjusting. See “Removing, Replacing and Adjusting the Chipper Knife and Wear Plate” in Chapter 5.

NEVER THROW REMAINING STUBS OR KNOTS INTO THE CHIPPER HOPPER; DAMAGE WILL RESULT.

• Extremely hard knots will not process very well. Push any short stubs that have not self-fed through

the Chipper, with the next branch to be chipped.

• Cut the material to be chipped into manageable lengths of no more than five or six feet long before

chipping them.

• Overloading the Chipper Hopper will cause the rotor speed to decrease. If you hear the engine RPM

decreasing, stop feeding material into the Chipper Hopper until the engine has returned to full speed.

CONTACT US AT www.DRpower.com or CALL TOLL FREE 1-800-DR-OWNER 23

Choke

r

Control Lever

Starting the Engine

1. Ensure that the Fuel Shut-Off Valve is in the “ON”

position (Figure 14).

2. Pull the Choke Control Lever to the “CHOKE” position

(Figure 16) (leave in the RUN position if the engine is already warm).

“CHOKE”

Figure 16

“Run”

“Idle”

Figure 17

Throttle Control Leve

“RUN”

3. Ensure that the Throttle Control Lever is in the “IDLE”

position (Figure 17).

Off

Run

Key Switch

Figure 18

24 30.00 COMMERCIAL DR

Start

®

RAPID-FEED™ CHIPPER

4. Insert the Key and turn it to the “START” position until

the engine starts, then release (Figure 18). The Key will return back to the “ON” position and the engine will continue to run.

5. As the engine warms up, slowly adjust the Choke to

the “Run” position. Wait until the engine runs smoothly before each Choke adjustment. For chipping, operate the engine with the Throttle in the “RUN” position with the Choke pushed in to the “RUN” position.

Stopping the Engine

THE FLYWHEEL WILL STILL ROTATE FOR A WHILE AFTER THE ENGINE IS SHUT OFF. SHUT DOWN THE ENGINE, WAIT FOR ALL MOVING PARTS TO COME TO A COMPLETE STOP, REMOVE SPARK PLUG WIRES, DISCONNECT THE NEGATIVE BATTERY CABLE, THEN WAIT 5 MINUTES BEFORE MOVING OR WORKING ON THE CHIPPER.

1. Slowly move the Throttle Control Lever all the way to the “IDLE” position and turn the Key Switch to

the “OFF” position.

2. Remove the Key for safety. The Key has a pressure lock that prevents it from vibrating loose during

operation. To remove the Key, push it in and then quickly and firmly pull it out. If the Key becomes difficult to remove, spray FLUID FILM

NEVER STOP THE ENGINE BY MOVING THE CHOKE LEVER TO THE CHOKE POSITION. THIS COULD CAUSE AN ENGINE BACKFIRE RESULTING IN ENGINE DAMAGE.

®

or a similar non-conductive lubricant into the keyhole.

NOTE: Close the fuel Shut-Off Valve when transporting or storing the DR RAPID-FEED CHIPPER.

CONTACT US AT www.DRpower.com or CALL TOLL FREE 1-800-DR-OWNER 25

Adjusting the Angle of the Tongue Weldment

(

Pivot

Pin Holes for Towing Position

Figure 19

Pin Holes for Support Leg Position

Pin and Hitch Clip

Support Leg Position

Towing Position

Tongue Weldment

The Tongue Weldment can be adjusted to the horizontal p

osition to enable the Chipper to be towed with a tractor or it can be adjusted to the vertical position as a Support Leg to level and stabilize the Chipper when not hitched to a tractor.

1. Support the front of the Base Frame with a Jack Stand

or Blocks (make sure you are off to the side of the Tongue Weldment so it can rotate freely).

2. Pull the Hitch Clip from the Pin and remove the Pin

(Figure 19).

3. Rotate the Tongue Weldment to the vertical (support

leg) position and reinsert the Pin into the Pin Holes f the Support Leg position.

4. Secure the Pin by inserting the Hitch Clip.

5. Reverse these procedures to Adjust to the Towing

position (non-highway) and your Chipper is now ready to hitch to your tractor.

or

AVOID DEATH OR SERIOUS INJURY. DO NOT TOW THIS MACHINE FASTER THAN 10 MPH. THIS MACHINE IS NOT LEGAL FOR STREET OR HIGHWAY USE UNLESS YOU INSTALL THE ROADTOWING PACKAGE

SEE “CHIPPER ACCESSORIES” IN CHAPTER 7).

26 30.00 COMMERCIAL DR

®

RAPID-FEED™ CHIPPER

To Free a Jammed Flywheel

SHUT DOWN THE ENGINE, WAIT FOR ALL MOVING PARTS TO COME TO A COMPLETE STOP, REMOVE SPARK PLUG WIRES, DISCONNECT THE NEGATIVE BATTERY CABLE, THEN WAIT 5 MINUTES BEFORE MOVING OR WORKING ON THE CHIPPER.

Tools Needed:

• Two 1

Disas

semble:

/2" Wrenches

Scroll Weldment

Discharge Chute

1. Disconnect the battery at the negative terminal.

2. Remove any material left in the Chipper Hopper.

Bolts and Locknuts

Figure 20

NEVER PRY AGAINST THE SCROLL WELDMENT WHEN REMOVING THE DEFLECTOR OR DISCHARGE CHUTE, OR AT ANY OTHER TIME. THIS WILL CAUSE DAMAGE TO THE MACHINE.

3. Remove the two Bolts and Locknuts that secure th charge Chute to the Chipper Basic Assembly

with two 1/2" wrenches and then remove the Discharge Chute (

4. Check to see if the Discharge Chute or Discharge openin

e Dis

Figure 20).

g is clogged. If it is, clear it with a branch.

5. With a wooden stick, loosen and remove any materi

the Flywheel turns freely with the stick.

Reassemble:

1. Position the Discharge Chute onto the Chipper Basic Assembly and secure with two Bolts and

Locknuts using two 1/2" wrenches.

2. Reconnect the battery negative terminal cable, the spark plug wires and start the Chipper engine;

allowing t

he remaining material in the Chipping Chamber to discharge.

3. If the Chipping Chamber doesn’t clear and the flywheel is still jammed, repeat above process.

Be certain the Chipping Chamber is clear before NOTE:

Hopper.

CONTACT US AT www.DRpower.com or CALL TOLL FREE 1-800-DR-OWNER 27

al left in the Chipping Chamber and make sure

trying to process more material into the Chipper

28 30.00 COMMERCIAL DR

®

RAPID-FEED™ CHIPPER

CHAPTER 5

MAINTAINING THE 30.00 COMMERCIAL DR RAPID-FEED CHIPPER

This chapter covers regular maintenance procedures that will ensure the best performance and long life of your DR RAPID-FEED CHIPPER. For engine maintenance, please refer to the Engine Owner’s Manual that came with your machine. Service intervals listed in the checklist below supercede those listed in the Engine Owner’s Manual.

Maintenance Kits and Accessories are available through our website at www.DRpower.com.

SHUT DOWN THE ENGINE, WAIT FOR ALL MOVING PARTS TO COME TO A COMPLETE STOP, REMOVE SPARK PLUG WIRES, DISCONNECT THE NEGATIVE BATTERY CABLE, THEN WAIT 5 MINUTES BEFORE PERFORMING MAINTENANCE ON THE CHIPPER.

Regular Maintenance Check List

NOTE: Consider that the service intervals shown are the maximum under normal operating conditions.

Increase frequencies under extremely dirty or dusty conditions.

Procedure

Check Engine Oil Level

Check General Equipment Condition

Check that the Flywheel turns freely (with a long stick only)

Visually inspect Knife for damage

Check Knife and Wear Plate for Sharpness

Check Knife and Wear Plate Attachment Screws

Check Flywheel Bearing Collar Set Screws

Check Knife to Wear Plate Gap

Lubricate Flywheel Bearings

Check Belt Tension and Condition

Clean Engine Exterior and Cooling Fins

Check the Battery Voltage

Check the Tire Pressure

Change Engine Oil and Filter

Inspect or replace Drive Belt

Inspect or replace Spark Plug

Inspect or replace Air Filter and Precleaner*

CONTACT US AT www.DRpower.com or CALL TOLL FREE 1-800-DR-OWNER 29

Before Each Use Every 8-10

Hours

▲

st

1

time 1 hour

st

1

time 5 hours

▲

Every 40

Hours

Grease Fitting

s

Your DR RAPID-FEED CHIPPER was greased at the Factory. The operator needs to periodically lubr the two Bear

ings of the Chipper Assembly.

icate

SHUT DOWN THE ENGINE, WAIT FOR ALL MOVING PARTS TO COME TO A COMPLETE STOP, REMOVE SPARK PLUG WIRES, DISCONNECT THE NEGATIVE BATTERY CABLE, THEN WAIT 5 MINUTES B

EFORE

PERFORMING ANY MAINTENANCE PROCEDURE OR INSPECTION ON THE CHIPPER.

Tools and Supplies needed:

Set Screw

• Flexible hose grease gun

• Lithium grease

• Clean cloth

• 5/32" Allen Wrench

®

243 (if needed)

e Belt” in this Chapter).

and

Bearing

• Loctite

Grease Fitting

1. Remove the Belt Cover (see “Removing, Replacing

Adjusting the Driv

2. Wipe all dirt, etc., from the grease fittings with a clean

Front Chipper Bearing

cloth (F

igure 21).

Set Screw

Bearing

Grease Fitting

Rear Chipper Bearing (under Belt Cover)

Figure 21

30 30.00 COMMERCIAL DR

®

RAPID-FEED™ CHIPPER

OVER LUBRICATION DAMAGE TH BEARINGS. CAN E

3. Apply no more than three pumps of quality general-

purpose lithium grease with a hand-pumped grease gun to each Bearing Grease Fitting, one on either side of the Chipper Assembly.

4. Check the Set Screws for tightness. If they are not tight

they should be removed, apply Loctite then rein the Set Screws.

stall and tighten

®

to the threads,

5. Replace the Belt Guard.

Removing and R

eplacing the Engine Oil and Filter

SHUT DOWN THE ENGINE, WAIT FOR ALL MOVING PARTS TO COME TO A COMPLETE STOP, REMOVE SPARK PLUG WIRES, DISCONNECT THE NEGATIVE BATTERY CABLE, THEN WAIT 5 MINUTES BEFORE PERFORMING ANY MAINTENANCE PROCEDURE OR INSPECTION ON THE CHIPPER.

Tools and Supplies Needed

• SAE 30 HD Oil

• 7/8" Wrench

• Oil Filter Wrench

• Suitable container for used oil

• Rags

NOTE: Drain the oil when the engine is warm. Warm l

drains quicker and mo

re completely.

1. Position a suitable oil receptacle under the eng o

Drain Plug (Figure 22) move the Oil Fill Cap

and re

oi

ine il

(Figure 23).

2. Remove the Oil Drain Plug from the Oil Drain Elbow

with a 7/8" wrench (Figure 22). Allow th e drain comple d then replace the Oil Dr

e us d oil to

ain Plug. tely, an

3. Using an Oil Filter Wrench, or grasping the oil filter

firmly with your hand, unscrew the oil filter counterclockwise from the engine (Figure 24). BE

SURE THAT THE OLD FILTER GASK

ET COMES OFF

WITH THE FILTER.

ipe the Oil Filter mounting base with a

4. W clean cloth.

5. Apply a thin coat of clean motor oil to the new

gasket.

6. Lin

DO NOT USE GREASE.

e up the threads carefully to avoid cross th and screw the new filter on until the filter s contacts the base, then tighten the oil turn. DO NOT OVER TIGHTEN.

filter 3/

oil filter

reading

ga ket

4 to 1

Engine Oil Drain Plug

Figure 22

Oil Fill Cap

Figure 23

Oil Filter

Replace the engine oil using SAE 30 HD s

7. oil ( ee

“Adding Engine Oil and Gasoline” in Chapter 3 for instructions on adding oil).

8. Reattach the spark plug wires.

9. Start the engine and check for oil leaks around the

filter base. Correct any oil leaks by simply tightening the oil filter 1/8 of a turn at a time.

NOTE: Be sure to use environmentally safe disposal procedures in the disposing of the used oil and used oil

filter.

CONTACT US AT www.DRpower.com or CALL TOLL FREE 1-800-DR-OWNER 31

Tighten

Loosen

Figure 24

Removing, Replacing and Adjusting the Drive Belt

d

SHUT DOWN THE ENGINE, WAIT FOR ALL MOVING PARTS TO COME TO A COMPLETE STOP, REMOVE SPARK PLUG WIRES, DISCONNECT THE NEGATIVE BATTERY CABLE, THEN WAIT 5 MINUTES BEFORE PERFORMING ANY MAINTENANCE PROCEDURE OR INSPECTION ON THE CHIPPER.

USE ONLY B ACHINE. THE BELTS HAVE BEEN THOROUGHLY TESTED AND PROVEN FO

DR ELTS ON YOUR M

R MANY HOURS OF USE.

Tools Needed:

• Tape Measure

Bolts, Lock washers and Flat Washers

• Two 1/2" Wrenches

• 7/1

•

6" Wrench

Straightedge

Removing the Belt

Figure 25

Belt Guar

Engine Bolts (4 Places)

1. Remove

Washers (Figure

Remove the Belt Guard.

2.

3. Loosen th four Eng

two on the right side) using two 1/2" Wrenches, one on the Bo Base (Figure 2

the four Bolts, Lock Washers and Flat

from the Belt Guard using a 1/2" Wre

25).

e ine Bolts (two on the left side and

lt and one on the Locknut underneath the

6).

nch

Clutch

Belt

Figure 26

32 30.00 COMMERCIAL DR

Belt Tensioner Adjusting Nut

®

RAPID-FEED™ CHIPPER

4. Loosen ing nut on the Belt T

the Adjust ensioner using

a 1/2" Wrench and slide the Engine away from you

il the belt is loose enough to remove.

unt

5. Remove the Locknut and then remove the Belt Co

s

ver

Bracket for better access to the Sheave (Figure 27).

6. Remove the Belt from the Clutch and Sheave (Figure

28).

Installing and Adjusting the Belt

NOTE: The Belt Tensioner Adjusting Nut may need to be

loosened up more per the previous instructions “Removing the Belt” to enable you to install a new Belt.

1. Install the Belt onto the Sheave and Clutch.

2. Tighten the Adjusting Nut on the Belt Tensioner using

a 1/2" Wrench to take up the s

lack in the Belt, but not

too tight at this point (Figure 26).

3. Check the alignment of the Clutch with the Sheave by

placing a Straightedge across the Sheave side face (closest to the Chipper Assembly) and resting the other end on top of the Clutch Pulley (Figure 28

Check the gap from the Straightedge to the Bel a

4. t ne r the Sheave and near the Clutch. If t then no adjustment is needed. If th

he gap is the same e gap is not the

same then adjustment is necessary, corre h

).

ct t e

alignment as follows:

Figure 27

Straightedge On side face of Sheave

Straightedge On Top of Clutch Pulley

Figure 28

Locknut

Belt Guard Bracket

Sheave

Gap

Belt

Gap

Clutch

a) Loosen the Sheave Bushing Bolt with a 7/16

"

Wrench (Figure 29).

b) Remove the three Bushing Retaining Bolts using a

7/16" Wrench.

c) Reinstall the three Bolts in the unused Threaded

Sheave

Bushing

Sheave

Flywheel Shaft

Sheave Bushing Bolt

Holes adjacent to the three Bushing Retaining Bolt holes.

d) Slowly tighten t nly and alternate

1/2 turn) starting with the Bolt farthest from Bushing Saw Slot (this acts as a Hub puller) Bushing releases from the Flywheel Sha

e) When the Sheave is loose, remove the three

and reinsert them into the original Retaining

f) Us moving the Sheave in or out on the Flywheel

NOTE: Prio ng the Bushing Retaining Bolts, move the Sheave out approximately 1/8" from the

ing a straightedge, align the Clutch and Sheave by

Shaft. to move the Clutch on the Engine Shaft.

Do not make the adjustment by attempting

r to retighteni

he Bolts eve ly (1/4 to

the

until the

ft.

Bolts

Bolt holes.

Bushing Saw Slot

Figure 29

Bushing Retaining Bolt

straightedge to allow for compression of the Bushing during the tightening process.

g) Slowly tighten the Bushing Retaining Bolts evenly and alternately (1/4 to 1/2 turn) starting with the

Bolt farthest from the Bushing Saw Slot.

h) Recheck the alignment after tightening the Bolts, and then retighten the Sheave Bushing Bolt.

NOTE: Make sure that the Belt or Sheave is not hitting the Hopper.

CONTACT US AT www.DRpower.com or CALL TOLL FREE 1-800-DR-OWNER 33

Belt

3/8"

Straightedge

5. Place a S

Sheave deflectio

traightedge on the Belt (over the Clut

ch and

) and push down on the Belt to measure the

n from the Straightedge to the Belt with a

tape measure (Figure 30).

6. The measurement should be approximately 3/8

".

7. Tighten or loosen the Adjusting Nut until the Belt is

rly tensioned.

prope

8. When t

he Belt is properly tensioned, tighten the four

Engine Bolts.

Reinstall the Belt Guard.

Figure

30

Rem nd

oving, Replacing and Adjusting the Chipper Knife a Wear Plate

9.

10. Reinstall t

using a 1/

NOTE: Check and initial break-in perio

he four Bolts, Lockwashers and Flatwashers 2" Wrench (Figure 25).

re-t rive Belt, if necessary, after an

ighten the D

d o our.

f one (1) h

ROUTINELY CHECK THE CHIPPER KNIFE FOR SHARPNESS. USING A DULL KNIFE WILL DECREASE PERFORMA AT WILL CAUSE DAMAGE TO THE DR RAPIDFEED CH

ROUTIN E ED SING A ROUNDED OR CHIPPED W L DECREASE PERFORMANCE AND CAUSE EXCESSIVE VIBRATION THA WILL CA

NCE AND CAUSE EXCESSIVE VIBRATION TH

IPPER.

ELY CHECK THE WEAR PLATE FOR A SHARP SQUAR

EAR PLATE WIL

USE DAMAGE TO THE DR RAPID-FEED CHIPPER.

GE. U

T

SHUT DOW A COMPLETE STOP, REMOVE SPARK PLU ATTERY CABLE, THEN WAIT 5 MINUTES BEFORE

N THE ENGINE, WAIT FOR ALL MOVING PARTS TO

G WIRES, DISCONNECT THE NEGATIVE B

PERFORMING ANY MAINTENANCE PROCEDURE OR INSPECTION ON THE CHIPPER.

Inspect t

ing he Chipper Knife and Wear Plate

ne inspection of the Chipper Knife and Wear Plate will ensure that your DR 30.00 FTP Routi COMMERCIAL Rapid Feed Chipper is operating at full efficiency (see “Regular Maintenance Checklist” at the b Wear Plate will cause extreme stress and

34 30.00 COMMERCIAL DR

eginning of this Chapter). Operating with a worn or damaged Chipper Knife or

vibration to the machine and make chipping difficult for the operator.

®

RAPID-FEED™ CHIPPER

COME TO

THE HOPPER SHOULD BE SUPPORTED WHEN THE MOUNTING HARDWARE IS REMOVED. REMOVAL OF THE HOPPER IS DIFFICULT FOR ONE PERSON. TWO PEOPLE ARE NEEDED FOR THE

VISUAL INSPECTION OF THE CHIPPER KNIFE (before each use)

Tools Needed:

• 5/16" Wrench

1. Remove the four Screws that secure the Front Access

Cover with a 5/16" wrench and remove

the Access

Cover (Figure 31).

2. Rotate the Flywheel with a long stick un

til the Knife is

visible.

3. If the Knife has visible nicks or damage it must be

sharpened or replaced (see “Removing and Replacing the Chipper Knife” in this chapter).

4. If the Knife does not appear to have any damage,

replace the Access Cover and secure with four Screws using a 5/16" wrench.

VISUAL INSPECTION OF THE CHIPPER KNIFE AND WEAR PLATE (every 8-10 hours)

Figure 31

Hopper

Chipper Assembly

Screws

Front Access Cover

Bolt, Washer and Locknut (6 places)

Tools Needed:

• Two 1/2" Wrenches

1. Have someone support the Hopper as you use two

1/2" wrenches to remove the six Bolts, Washers and Locknuts that support the Hopper to the Chipper Assembly (Figure 32).

2. Remove the Hopper from the Chipper Assembly.

3. Use a stick to rotate the Flywheel until the Knife is next

to the Wear Plate.

4. Closely inspect the Chipper Knife and Wear Plate for

nicks or dull (rounded) edges (Figure 33).

5. If necessary, repair or replace the Chipper Knife and/or

Wear Plate per the following procedures. If the Knife and Wear plate do not need maintenance or adjustment, replace the Hopper.

CONTACT US AT www.DRpower.com or CALL TOLL FREE 1-800-DR-OWNER 35

Figure 32

Chipper Knife

Wear Plate

Figure 33

Removing and Replacing the Chipper Knife

,

BE CAR FUL AND WEAR GLOVES WHEN WORKING NEAE R THE CHIPPER KNIFE. THE KNIFE EDGE CAN CUT YOU

COME IN CONTACT WITH IT.

Tools

Needed:

YOU IF

• 5/16” Wrench

• 9/16" Socket

• 7/32” Allen wrench

• Awl or Sharp Tool

• Gloves

Figure 34

Figure

35

Self Tapping Screws

Rear Knife Access Cover (one on the front side also)

Chipper Knife Flywheel

Slot (sharp edge

facing up and towards you)

Countersunk Allen Screws and Locknuts

1. Remove the Belt Guard (se

e “Removing and Replacing the Drive Belt” in this Chapter to remove the Belt Guard).

2. Using a 5/16” Wrench, remove the Self -Tapping

Screws and remove both Knife Access Covers from the front and back of the Chipper Assembly (Figure 34).

3. Rotate the Flywheel using a stick until the three

countersunk Allen Screws and Lock Nuts attaching the Knife to the Flywheel are visible through the Acces

s

Openings.

4. Clean out the heads of the Allen Screws with an Awl or

Sharp Tool.

5. Insert a 7/32” Allen Wrench into the head of a sc

re 35).

(Figu

6. While holding the Allen W

rench, remove the Lock Nut

rew

using a 1/2” socket.

7. Repeat Steps 5 and 6 for the remaining two Allen

Screws.

8. Remove the dull or damaged Knife and visually inspec

the Flywheel Slot and Knife mounting area and be su they are clean and that the replacement Knife w

re

ill be

able to mount flush against the Flywheel.

t

IF THE FLYWHEEL SURFACE IS NOT CLEANED PROPERLY AN FLUSH ON THE FLYWHEEL

36 30.00 COMMERCIAL DR

THE KNIFE COULD CRACK WHEN THE HARDWARE IS TIGHTENED.

®

RAPID-FEED™ CHIPPER

D THE CHIPPER KNIFE IS NOT MOUNTED

9. Install a new or sharpened Knife as shown with the Knife edge facing up and towards you and finger

tighten the Allen screws and Lock Nuts (use the new hardware supplied with a new Knife kit) to hold the Knife to the Flywheel.

10. Using a 7/32” Allen wrench and a 1/2” socket, tighten the center Screw and Locknut, then tighte

the outer Screw and Locknut, and finally tighten the inner Screw and Locknut.

11. Double-check that all three Locknuts on the Allen Screws are tight.

12. Reinstall the two Access Covers.

13. Replace the

14. Check and nd Adjustin

the K te Gap” in this Chapter).

nife to Wear Pla

Removing and

1.

Replacing the Wear Plate

Remove the Hopper (See “Inspecting the Chipper Knife and Wear Plat

2. Remove the three Locknuts and Carriage Bolts that

attach th

Belt Guard.

if needed adjust the gap between the Knife and Wear Plate (See “Checking a g

e” in this Chapter)

Chipper

e Wear Plate to the Chipper Assembly and

Knife

then remove the Wear Plate (Figure 36).

3.

Install the new Wear Plate and secure with the

Carriage Bolts and Locknuts.

NOTE: The Gap between the Knife and Wear Plate must be

adjusted whenever the Wear Plate is removed. See the following instructions

.

Carriage B and Locknut

Figure 36

olt

n

Wear Plate

Checki

ng and Adjusting the Knife to Wear Plate Gap

When you replace the Knife you must check and set the clearance between the Knife and Wear Plate. Set this clearance or gap to 1/16" by using the Gap Tool that is supplied with the Chipper and a new Knife kit. If the gap between the Wear Plate and the Knife is not set correctly, you will have excessive vibration

ip ll seem to be dull. The Wear Plate should have a square edge and be free

ch ping and the Knife wiwhen of dents or gouges. The Wear Plate can be hand sharpened (see steps below). Be careful not to overheat it during the sharpening process. This will chan then

have to replace the Wear Plate.

SHUT

DOWN THE ENGINE, WAIT FOR ALL MOVING PARTS TO

REMO TTERY CABLE, THEN WAIT 5 MINUTES BEFORE PER

VE SPARK PLUG WIRES, DISCONNECT THE NEGATIVE BA

FORMING ANY MAINTENANCE PROCEDURE OR INSPECTION ON THE CHIPPER.

ge the characteristics of the steel and you will

COME TO A COMPLETE STOP,

Tools Needed:

• 7/16" wrench or socket

• Gap Gauge (provided with Chipper)

CONTACT US AT www.DRpower.com or CALL TOLL FREE 1-800-DR-OWNER 37

Knife Gap Gauge

Figure 37

Wear Plate

Knife

Checking the Knife to Wear Plate Gap

1. Remove the Hopper (See “Inspecting the Chipper

Knife and Wear Plate” in this Chapter).

2. Use a stick to rotate the Flywheel until the Knife can b

positioned next to the Wear Plate.

3. Slide the Knife Gauge in between the Knife and Wear

Plate to check the clearance (Figure 37).

• If the Knife Gauge slides freely, with no

resistance and be adjusted.

• If the Knife Gauge w

be adjusted.

• If the Knife Gauge slides in between the Knife

and Wear Plate with some resistance felt aga

m both then the Wear plate is properly

the adjusted.

4.

Install the Hopper when finished.

extra space, the Wear plate must

ill not slide down between

and Wearthe Knife

Plate, the Wear Plate must

e

inst

Carriage Bolt and Locknut

Figure 38

Wear Plate

Figure 39

Chipper Knife

Wear Plate

Flywheel

1/16" Gap (thickness of Gap Gauge)

Adjusting

Tools e

the Knife to Wear Plate Gap

Ne ded:

• 7/16" wrench

• Gap G

auge (provided with Chipper)

1. To adjust the Wear Plate Gap, loosen the three Nuts

on the Carria

ge Bolts with a 7/16" wrench just enough so the Wear Plate will move but still have a slight resistance. Now you can slide the Wear Plate up or down (in or o

ut) to achieve the correct gap setting

(Figure 38).

NOTE: Se detailed look at the relationship of

the Kn o

e Figure 39 for a more

ife t Wear Plate.

Take the 2.

Gap Gauge and slide it between the Knife and Wear Plate. Adjust the Wear Plate against the Knife Gauge and tighten the Locknuts.

3.

Check the adjustment as described in the “Checking the Gap” in the previous section.

4. Position the Chipper Hopper into the Hopper Bracke

and secure with the six Bolts, Washers and Locknuts.

5. Re-connect the negative battery terminal wire and the

spark plug wire.

t

38 30.00 COMMERCIAL DR

®

RAPID-FEED™ CHIPPER

AFTER FLYWHEE ANY UNUSUAL NOISES, CLI ECT THE MACHINE FOR DAMA RTS AND TIGHTEN ANY

ANY KNIFE OR WEAR PLATE MAINTENANCE OR ADJUSTMENT, ROTATE THE CHIPPER

L BY USING A WOODEN STICK AND WATCH AND LISTEN CAREFULLY FOR

CKING OR VIBRATION. IF YOU DETECT ANY OF THESE, INSP

GE, OR ANY LOOSE PARTS. REPAIR OR REPLACE ANY DAMAGED PA

-

Chipper Knife Sharpening

You should never attempt to sharpen the Chipper • Knife

freehand.

Chipper

• It is extremely important to consistently maintain th

e 40-

Knife

degree angle for proper performance (Figure 40).

• Excessive heat generated during the sharpening proc

damage Knives and weaken the metal. Be sure not t the Knife during sharpening because it wi

ll shorten the life

ess will

o ove

the Knife.

chine shop for proper

• Take the Chipper Knife to a ma sharpening.

• How

many times a Knife can be sharpened is determined by how much material needs to be taken off to sharpen or to compensate for dents or gouges.

Top Edge

Short Side

New Knife

Top Edge

rheat

of

Figure 40

Short Side

CONTACT US AT www.DRpower.com or CALL TOLL FREE 1-800-DR-OWNER 39

Sharpened Knife

Figure 41

• A new Chipper Knife has 1.579" me ge and the Knife Top

asurement between the short side bevel ed

Edge (Figure 41 “New Knife”).

• The knife should never be sharpened to the ex s

urement.

meas

• Once this measurement is b igure 41 “Sharpened Knife”), or if you

elow 1.485" (see F are unable to

remove dents or gouges with these guide

Wear Plate

tent that more than 3/32" is taken off thi

lines, replace the Knife.

Sharpening

te edges become rounded and chipped during The Wear Pla

use and must be squared off to ensure efficient operation.

File this edge flat

Wear Plate

Tools Needed

1. Sec

:

•

Flat File

ure the Wear Plate in a vise.

2. File the edge of the Wear Plate to

and to square rounded edges (Fi

Front View

Figure 42

Side View

NOTE: If the Wear Plate is filed enough tim

gap between t Gap Gauge, y eplace the Wear Plate.

he Knife and Wear Plate can not be set with the

ou will need to r

take out any nicks

gure 42).

es that the proper

40 30.00 COMMERCIAL DR

®

RAPID-FEED™ CHIPPER

Removing and Replacing the Wheels

The Wheels on the DR 30.00 FTP COMMERCIAL Rapid Feed Chipper are pneumatic and have

pressed in Bearings for easy transport. With use, tires or Bearings may need replacing. The following procedure will explain the replacement procedures.

SHUT DOWN THE ENG REMOVE SP NEGATIVE BATTERY CABLE, THEN WAIT 5 MINUTES BEFO P SPECTI

RE ERFORMING ANY MAINTENANCE PROCEDURE OR IN ON ON THE CHIPPER.

ARK PLUG WIRES, DISCONNECT THE

INE, WAIT FOR ALL MOVING PARTS TO COME TO A COMPLETE STOP,

Tools Needed:

• 5/32" allen wrench

• Fine Tooth File

• Jack

Jack up the side of the Chipper just until the

1.

Pneumatic

Wheel is off the ground.

Set Screw

2. Loosen the Set Screw with a 5/32" allen wrench and

remove the L

ocking Collar (Figure 43).

3. Remove the Pneumatic Wheel from the Axle.

s

NOTE: There is a spacer behind the wheel that must remain

on the Axle when the Pneumatic Whe ced.

el is repla

NOTE: File off the Set Screw marks in the Axle if Wheel will

not slide on.

Locking Collar

Axle

Figure 43

4. Install the Pneumatic Wheel onto the Axle and against

the Spacer with the Valve side facing out.

5. Install the Locking Collar onto the Axle against the

Wheel and tighten the Set Screw with a 5/32" Allen Wrench.

6. Check the Pneumatic Wheels for proper air pressure

of 38 psi. maximum in each tire (see Chapter 3).

Removing and Replacing the Clutch

The design of the Clutch on your machine is for rugged, dependable service, however, it is important to understand the limitations of a Clutch. The Clutch design is to provide load free starting of the Engine, and slippage under excessive overloading of the driven application. These features help protect the Engine from damages such as broken crankshafts and starters. The Shoes and Springs on the Clutch are normal wear ite u notice decreased performance of the Clutch, check and replace it if necessary.

ms. If yo

Pneumatic Wheel

CONTACT US AT www.DRpower.com or CALL TOLL FREE 1-800-DR-OWNER 41

,

SHUT O

D WN THE ENGINE, WAIT FOR ALL MOVING PARTS TO COME TO A COMPLETE STOP,

REMOVE IRES, DISCONNECT THE NEGATIVE BATTERY CABLE, THEN WAIT 5 MINUTES BEFORE PERFORMING ANY MAINTENANCE PROCEDURE OR INSPECTION ON THE CHIPPER.

SPARK PLUG W

• DO NOT TAMPER WITH THE ENGINE’S GOVERNOR SETTING. THE GOVERNOR CONTROLS THE

PROTECTS THE ENGINE. OVER-SPEEDING THE MAXIMUM SAFE OPERATION SPEED AND ENGINE IS DANGEROUS AND WILL CAUSE DAMAGE TO THE ENGINE AND TO THE OTHER MOVING PARTS OF THE MACHINE. SEE YOUR AUTHORIZED DEALER FOR ANY ENGINE

GOVERNOR ADJUSTMENTS.

• BECOME FAMILIAR WITH SUCCESSFUL OPERATING CONDITIONS AND AVOID THOSE THAT CAN OVERLOAD AND DAMAGE THE MACHINE.

• DO NOT OVERLOAD OR ATTEMPT TO CHIP MATERIAL BEYO

RECOMMENDATION. PERSONAL INJURY OR D A LEARN TO RECOGNIZE THE SOUND OF THE MACH . ONLY YOUR OPERATOR EXPE IL

RIENCE W L TELL YOU HOW FAST YOU CAN SUCCESSFULLY FEED

AM GE TO THE MACHINE COULD RESULT.

INE DURING AN OVERLOAD CONDITION

ND MANUFACTURERS

MATERIAL INTO THE MACHINE.

ERLOADING OR ANY OTHER CAUSE

JAMS THE MACHINE, STOP THE MACHINE • IF OV

IMMEDIATELY. IF YOU JAM THE MACHINE AND DO NOT STOP THE ENGINE, IT CAN BURN THE DRIVE BELT AND/OR RUIN THE CLUTCH. CLUTCH DAMAGE CAN BE COSTLY AND IT MAY NOT BE COVERED UNDER WARRANTY. FOR THIS REASON, IT IS IMPORTANT THAT YOU

IMMEDIATELY SHUT OFF THE MACHINE IF IT BECOMES JAMMED.

• THE CENTRIFUGAL CLUTCH ON THIS MACHINE IS PERMANENTLY LUBRICATED AND DOES NOT

REQUIRE OIL OR GREASE. IF, AFTER LONG PERIODS OF USE, THE DRUM WOBBLES EXCESSIVELY, REPLACE THE CLUTCH ASSEMBLY. ALWAYS REPLACE SHOES AND SPRINGS IN SETS. WHENEVER SHOES ARE CHANGED

The Clutch obtains its power from the the maintained Engine speed, the more torque the

operate the DR RAPID-FEED CHIPPER Engine at l

NOTE: At engine start-up, the engine of

at which speed the centrifugal clutch eng

REPLACE ALL SPRINGS.

Engine RPM. The lower the engagement speed, and the higher

Clutch can transfer to the driven unit. NEVER

ess than full RPM when chipping.

your chipper operates under no load until approximately 1800 RPM,

ages and begins driving the rotor. Proper engine speed when

chipping is 3400-RPM +/- 200 RPM.

Installing a new Clutch Assembly

NOTE: If a Clutch part malfunctions, it could jeopardize th

problems with the Clutch, a Clutch Kit is available, but complete assembly.

42 30.00 COMMERCIAL DR

®

RAPID-FEED™ CHIPPER

e integrity of other Clutch components. If you have

we recommend replacing your Clutch as a

Tools and Supplies Needed:

• 9/16" Wrench

• Anti-seize compound

1. Remove the Belt Guard and Belt (see “Removing,

Replacing and Adjusting the Drive Belt” in this Chapter).

2. Remove the Clutch Bolt, Lock Washer and Washer and

then slide the Clutch from the Crankshaft (Figure 44).

CLUTCH REMOVED

Key

Keyway

Engine Crankshaft

3. Remove the Key from the keyway in the Engine

Crankshaft and set it aside.

4. Clean the engine cranksh

then apply

anti-seize compound to the crankshaft.

aft and remove any burrs,

5. Install the Key in the keyway of the new Clutch hub,

a slot in the engine crankshaft,

lign the Key with the and then slide the new Clutch Assembly onto the crankshaft followed by the Washer, Lock Was Clutch Bolt. Tighten the Bolt securel

y with a 9/16"

her and

wrench.

6.

Reinstall the Drive Belt and set the Drive Belt tension

Clutch Bolt, Lock Washer and Flat Washer

Figure 44

and alignment (see “Removing and Replacing the Drive Belt” in this Chapter).

7. Reinstall the Belt Guard (see “Removing and Replacing the Drive Belt” in this Chapter).

Battery Car

Proper care can extend the life of a battery. Follow these r ure y

e

ecommendations to ens our battery’s best

performance and long life:

• Do not allow the battery charge to get too low. If the ma

– 6 weeks. Operate the engine for at least

45 minutes to maintain proper battery charge.

chine is not used, charge the battery every 4

Clutch

• Store an unused battery in a dry area that does not f

• you cannot overcharge our battery with a trickle

Do not charge an already charged battery. In theory, charger; h

owever, when a battery is fully charged and the charger is still on, it generates heat that

could be harmful to the battery. A fully charged batter

• ttery charge is low.

Do not continue to crank your engine when the ba

Charging the Battery

Operate the engine for at least 45 minutes to maintain proper battery charge. If the battery loses its charge, you will need to use a trickle charger (like the DR Battery Charger) to recharge it. The charge should have an output of 12 volts DC at no more than 2 amps.

• At 1 amp, the battery may need to be charged for as long as 48 hours.

• At 2 amps, the battery may need to be charged for as long as 24 hours.

CONTACT US AT www.DRpower.com or CALL TOLL FREE 1-800-DR-OWNER 43

reeze.

y will read 12V-13.2V with a voltmeter.

r

To connect a battery charger to your DR RAPID-FEED CHIPPER, follow the steps listed below.

1. Attach the black (-) battery charger wire to the battery negative (-) terminal, and attach the red (+)

battery charger wire to the battery positive (+) terminal.

2. Plug the battery charger into an outlet.

WHEN YOU ARE FINISHED CHARGING THE BATTERY, DISCONNECT THE CHARGER FROM THE O TLET U

FIRST, THEN DISCONNECT THE BATTERY CHARGER WIRES FROM THE BATTERY. IF YOU

VE THE BATTERY CHARGER WIRES CONNECTED TO THE BATTERY, THE BATTERY WILL LEA

Rec

ycling a Used Battery

PLE RESPONSIBLY, ACCORDING TO YOUR LOCAL HAZARDOUS

ASE DISPOSE OF USED BATTERIES

MATERIALS REGULATIONS. NEVER THROW AWAY USED BATTERIES IN YOUR HOUSEHOL

D TRASH.

Please dispose of your used batteries responsibly by recycling them. Call your local Solid Waste Management District or your local waste handler to locate the collection site nearest you collection sites recycle batteries year-round; others collect them period

ically.

. Some

You can also visit the Website of Earth 911 for more information (www.earth911.org). Once there, click the Municipal HHW link under Hazardous Household Waste, and enter your zip code. The site lists recycling centers located near you.

For a fee, you can recycle your batteries with the International Metals Reclamation Company. Visit them at www.inmetco.com and click Services, then click Battery Recycling; or contact them at:

INMETCO PO Box 720 245 Portersville Road Ellwood City, PA 16117 (724) 7 To learn ing, visit the Website for Battery Council International (www.batterycouncil.org)

58-2800; fax (724) 758-2845

more about hazardous waste recycl

or for the Environmental Protection Agency (www.epa.gov).

44 30.00 COMMERCIAL DR

®

RAPID-FEED™ CHIPPER

End o

f Season and Storage

• SH ARTS TO COME TO A COMPLETE STOP,

• NEVER STO THE FUEL TANK INSIDE A BUILDING

• WHEN NOT IN USE, YOUR DR RAPID-FEED CHIPPER SHOULD BE STORED OUT OF THE REACH

UT DOWN THE ENGINE, WAIT FOR ALL MOVING P REMO ATTERY CABLE, THEN WAIT 5 MINUTES BEFORE PERFORMING ANY MAINTENANCE PROCEDURE OR INSPECTION ON THE CH P

W R S HOT WATER AND SPACE HEA CLOTHES DRYERS AND THE LIKE. IF YOU ARE GOING TO DRAIN THE FUEL TANK, DO THIS O TORING IN ANY ENCLOSURE.

O H

VE SPARK PLUG WIRES, DISCONNECT THE NEGATIVE B

IP ER.

RE THE DR RAPID-FEED CHIPPER WITH FUEL IN

HE E IGNITION SOURCES ARE PRESENT, SUCH A TERS,

UTDOORS. ALLOW THE ENGINE TO COOL BEFORE S

F C ILDREN.

NOTE: Please refer to the Engine Owner's Manual for engine

•

Change the oil (and oil filter, if applicable).

-s res.

cific procedupe

• If your DR RAPID-FEED CHIPPER will be idle for more than 30 days, we recommend using a gas

stabilizer. This will prevent sediment from gumming u in the gas or tank, remove it by draining the tank. C and add the appropriate amo allow the additive to circulate. Close the fuel Shut-Off Valve to prevent carburetor overflo leakage.

unt of stabilizer or gasoline additive. Run the engine for a short time to

p retor. If there is dirt or moisture

the carbu

ompletely fill the tank with fresh, unleaded gas

w and

• Remo

ve the spark plugs and pour about 1 ounce of motor oil into each cylinder hole. Reinstall the plugs and engage the electric starter for a few seconds. This will coat the pistons and seat the valves to prevent moisture bui

ldup.

• Clean or replace the air filter(s).

•

Lubricate all grease fittings.

• Clean any dirt and debris from the cylinder head cooling fin

muffler area of the engine.

•

If your engine has a fuel filter, replace it.

•

Check the Drive Belt for wear.

s, blower housing, debris screen and

• Check the Chipper Knife and Wear Plate for nicks and wear.

• Remove the bat

temperature is between –10° F (–23° C) and +85° F (+23° C). Make sure the storage temperatures will never be outside these limits.

tery or store your DR RAPID-FEED CHIPPER in a dry environment where the

• Clean any debris from the Hopper and Discharge Chute.

CONTACT US AT www.DRpower.com or CALL TOLL FREE 1-800-DR-OWNER 45

46 30.00 COMMERCIAL DR

®

RAPID-FEED™ CHIPPER

CHAPTER 6

TROUBLESHOOTING

Most problems are easy to fix. Consult the Troubleshooting Table below for common problems an their solutions. If you continue to experience problems, contact us at www.DRpower.com or call D Power Equipment for support.

SHU P,

T DOWN THE ENGINE, WAIT FOR ALL MOVING PARTS TO COME TO A COMPLETE STO REMOVE SPARK PLUG WIRES, DISCONNECT THE NEGATIVE BATTERY CABLE, THEN WAIT 5 MINUTE B F G ANY MAINTENANCE PROCEDURE OR INSPECTION ON THE CHIPPER..

E ORE PERFORMIN

Troub

leshooting Table

SY

MPTOM POSSIBLE CAUSE

T

he engine won’t start

using

electric-start.

(Pleas

e refer to the Engine Owner’s m u

an al for engine-

sp f

eci ic procedures.)

⇒ Is the Fuel Shut-Off Valve in the ON position? ⇒ Are the spark plug wires attached? ⇒ Have you checked all the items under the section called Starting in

Chapter 4?

⇒ Check the wire connections, especially the large black ground wire

where it connects to the battery and where it connects to the engine.

⇒ Check the wire connections to the solenoid. Disconnect the black

battery ground wire first to avoid sparks. Check to be sure that all of the connections are clean and tight. R wire.

⇒ Check

frame. Using a wrench or socket, tighten the bolts to ensure a good connection to the frame.

⇒ Is your battery charged? C

station. If it’s low, c If you do battery may section in Chapter 5.

⇒ If your battery is charged and your DR RAPID-FEED CHIPPER still

won’t start, contact us at www.DRpower.com or call 1(800) DR-

OWNER (376

econnect the battery ground

the ground connection on the solenoid where it’s bolted to the

heck the voltage yourself or at a service

harge it with a 12-volt, 1 to 2 Amp trickle charger.

n’t use your Chipper for at least 45 minutes at a time, the

need to be periodically charged. See the Battery Care

-9637) for assistance.

R

d

S

CONTACT US AT www.DRpower.com or CALL TOLL FREE 1-800-DR-OWNER 47

SHUT DOWN THE ENGINE, WAIT FOR ALL MOVING PARTS TO COME TO A COMPLETE STOP, REMOVE SPARK PLUG WIRES, DISCONNECT THE NEGATIVE BATTERY CABLE, THEN WAIT 5 MINUTES BEFORE PERFORMING ANY MAINTENANCE PROCEDURE OR INSPECTION ON THE CHIPPER..

Troubleshooting Table (continued)

SYMPTOM POSSIBLE CAUSE

The engine lacks power or is not running smoothly.

(Please refer to the Engine Owner’s Manual for enginespecific procedures.)

⇒ Check the Throttle Lever travel and adjustment. Is the Throttle Lever

in the Run position?

⇒ Is the Choke lever pushed all the way in to the RUN position? See

Chapter 4.

⇒ Is the air filter clean? If it’s dirty, change it following the procedure in

the Engine Owner’s Manual.

⇒ Are the spark plugs clean? If they are fouled or cracked, change them.

If they are oily, leave them out, hold a rag over the spark plug holes and engage the electric starter for a few seconds to blow out any oil in the cylinders, then wipe off the spark plugs and reinsert them.

⇒ Are you using fresh, clean unleaded gas? If it’s old, change it. Use a

fuel stabilizer if you keep gas longer than two weeks or so.

⇒ Does your engine have the right amount of clean oil? If it’s dirty,

change it following the procedure in Chapter 4.

⇒ If your engine still lacks power, contact us at www.DRpower.com or

call 1(800) DR-OWNER (376-9637) for assistance.

Engine smokes.

Chipping action seems too slow or flywheel stalls.

48 30.00 COMMERCIAL DR

⇒ Check the oil level and adjust as needed. ⇒ You may be operating the machine on too great an incline. The

machine should be level.

⇒ Check the air filter and clean or replace if needed. ⇒ You may be using the wrong oil - too light for the temperature. Refer

to your Engine Owner’s Manual for detailed information.

⇒ Clean the engine cooling fins and the carburetor housing if they’re

dirty.

⇒ If the engine still smokes, contact us at www.DRpower.com or call

1(800) DR-OWNER (376-9637) for assistance.

⇒ The engine speed is too slow causing the belt to slip. Run the engine

at full throttle.

⇒ Check for loose or damaged Drive Belts; tighten or replace. See

Chapter 5.

⇒ Check for a dull or damaged Knife; sharpen or replace the Knife. See

Chapter 5.

®

RAPID-FEED™ CHIPPER

SHUT DOWN THE ENGINE, WAIT FOR ALL MOVING PARTS TO COME TO A COMPLETE STOP, REMOVE SPARK PLUG WIRES, DISCONNECT THE NEGATIVE BATTERY CABLE, THEN WAIT 5 MINUTES BEFORE PERFORMING ANY MAINTENANCE PROCEDURE OR INSPECTION ON THE CHIPPER..

Troub ) leshooting Table (continued

SYMPTOM POSSIBLE CAUSE

The belt frays or rolls over the pulley.

- Clutch overheats.

- Belt burns.

-

Flywhee

The machine has excessive vibration.

l won’t turn.

⇒ The rotor Drive Pulley groove may be nicked. Check the Drive Belts for

wear and hard spots. File off any nicks on the pulley.

⇒ The Drive Belts may be stretched; replace them. See Chapter 5. ⇒ The Pulleys may be misaligned. See Chapter 5.

⇒ Immediately stop the engine and disconnect the spark plug wires. ⇒ Turn the Flywheel with a wooden stick to be sure it turns freely. ⇒ Check for a loose Drive Belt. See Chapter 5. ⇒ Remove an

Discharge Chute.

⇒ Check for a dull or damaged Knife

Chapter 5.

⇒ is not properly seated on the flywheel. Loosen the Knife

The Knife

mounting screws, reset the Knife and tighten the screws. Also, ch the Wear Plate Gap. See Chapter 5.

⇒ If the machine still exhibits excessive vibration, contact us at

www.DRpower.com or call 1(800) DR-OWNER (376-9637) for assistance.

y built-up debris from the Chipper Hopper Inlet and

; sharpen or replace the Knife. See

eck

When chipping, the log seems to vibrate excessively and “hammers” my hands.

Chipper Knife is hitting the Wear Plate.

Engine runs but the flywheel doesn’t rotate.

⇒ Knife is dull; sharpen or replace it. See Chapter 5.

The

⇒ The gap between the Knife and Wear Plate is too great; adjust the Ga

See Chapter 5.

⇒ Engine at full throttle when chipping.

Check Engine rpms; run

⇒ t The gap between the Knife and the Wear Plate is set incorrectly; adjus

the Knife to Wear Plate Gap. See Chapter 5.

⇒ The inner Shoes of the Clutch are worn. Replace worn or broken

Clutch parts. See Chapter 5.

⇒ Belt tension. See Chapter 5.

Loose Drive Belt; adjust the Drive

⇒ Remove any built-up debris from the Chipper Hopper Inlet and

Discharge Chute.

CONTACT US AT www.DRpower.com or CALL TOLL FREE 1-800-DR-OWNER 49

p.

SHUT DOWN THE ENGINE, WAIT FOR ALL MOVING PARTS TO COME TO A COMPLETE STOP, REMOVE SPARK PLUG WIRES, DISCONNECT THE NEGATIVE BATTERY CABLE, THEN WAIT 5 MINUTES BEFORE PERFORMING ANY MAINTENANCE PROCEDURE OR INSPECTION ON THE CHIPPER..

Troubleshooting Table (continued)

SYMPTOM POSSIBLE CAUSE

The machine’s wh

he machine’s wh

track left or righ

track left or righ while being towed.

while being towed.

eels

⇒ Check the tire pressure. There should be 38 psi in each tire. There

t

should be 60 psi in ea

ch tire if you have the road towing option.

50 30.00 COMMERCIAL DR

®

RAPID-FEED™ CHIPPER

CHAPTER 7

CHIPPER ACCESSORIES

SHUT DOWN THE ENGINE, WAIT FOR ALL MOVING PARTS TO COME TO A COMPLETE STOP, REMOVE SPARK PLUG WIRES, DISCONNECT THE NEGATIVE BATTERY CABLE, THEN WAIT 5 MINUTES BEFORE PERFORMING ANY MAINTENANCE PROCEDURE, ADDING OPTIONAL ACCESSORIES OR INSPECTION ON THE CHIPPER.

Extended Top-Discharge Chute

The Extended Top-Disc n of the discharged chips and allows you to dand allows you to d t them into a trailer or truck bed for transport. t them into a trailer or truck bed for transport.

Tools NeededTools Needed

• Two 1/2" W• Two 1/2" W nches nches

INSTA

LLATION

1. Remove the tw

1. Remove the tw nd Locknutnd Locknut

Discharge Assemb

45).

2. Remove the Low D

Chipper.

3. Position th

Chipper wit

hest away from

furt

4. Install the tw

two 1/2" wre

p-Disc n of the discharged chips

harge Chute enables you to better control the directioharge Chute enables you to better control the directio

irec

:

re

Bolt and Locknut

o Bolts a s from the Low

ly with two 1/2" wrenches (Figure ly with two 1/2" wrenches (Figure

ischarge Assembly from the ischarge Assembly from the

Figure 45

e Extended

h the Locking Pin on the outside (side

Top-Discharge Chute onto the Top-Discharge Chute onto the

Extended TopDischarge Chute

the hopper) (Figure 46). the hopper) (Figure 46).

o Bolt

s and Locknuts and tighten with s and Locknuts and tighten with

nches.

Bolt and Locknut (2 places)

Low Discharge Assembly

Locking Pin

CONTACT US AT www.DRpower.com or CALL TOLL FREE 1-800-DR-OWNER 51

Figure 46

OPERATION

180°

Figure 47

Lower Discharge

Locking Pin

Hitch Clip

Extended TopDischarge Chut

Discharge Ring

Higher Discharge

Deflector Handle

Adjusting the Extended Top-Discharge Chute Discharg Direction:

1. Pull the Hitch Clip and remove the Locking Pin (

47).

e

2. Rotate the Extended Top-Discharge Chute to the

direction desired.

NOTE:

The Extended Top-Discharge Chute has a range of motion of 180˚ that spans the front and both sides of the Chipper. The different hole settings at 18˚ increments that you can use

3. Line up the Locking Pin hole to the closest hole setting

in the Discharge Ring.

4. Install the Locking Pin and secure it with the Hitch

Clip.

Adjusting the Deflector Direction:

1. Grab the Deflector Handle and rotate the Deflector to

the desired discharge position (Figure 48).

MAINTENANCE

Tools and Supplies Needed:

e

Figure

re are 11

.

Deflector

Figure 48

52 30.00 COMMERCIAL DR

Lubricating the Extended Top-Discharge Chute:

®

RAPID-FEED™ CHIPPER

• All Purpose Grease

1. Pull the Hitch Clip and remove the Locking Pin from

the Discharge Ring (Figure 47).

2. Apply some all-purpose grease in each hole of the

Discharge Ring and Center Ring as you rotate the Chute.

3. Rotate the Extended Top-Discharge Chute for the full

180˚ of rotation for a few times to spread the grease inside the Discharge Ring.

4. Reposition the Extended Top-Discharge Chute to the

desired angle and insert the Locking Pin and Hitch Clip.

Road-Towing P

ackage

Fender

Wheel Assembly

Axle Assembly

The Road-Towing Package enables the C

hipper to be towed behind a vehicle that is equipped with a 2" ball hitch and transported on public roads to another site.

Unpacking the Road-Towing Package

Tools and Supplies Needed:

• Knife

Parts Supplied in Box (Figure

• Highway Tongue Assembly

• Two Wheel Assembl

•

Two Fenders

• Axle Assembly

• Parts Box containing (Items below and Figure

50):

− Two Tail Lights with Brackets

− Wire Harness

− Wire Ties

− Hardware Package (Table below and Figure

51)

I

TEM #

DESCRIPTION

1 Dust Cap 2 2 Castle Nut 2 3 3/8-16 X 1-1/4" Bolts 4 4 3/8-16 Nylon Lock Nuts 4 5 3/8" Flat Washer 2 6 Cotter Pin 2 7 5/16-18 X 1" Bolt 4 8 5/16-18 Nylon Lock Nut 4

49):

ies

Figure 49

QTY

Wire Harness

Figure 50

Parts Package

Tail Lights

Tongue Assembly

Wire Ties

Hardware Package

1. the

Cut the Box open and with a knife and place

contents on a clean level surface.

2. ge and lay out the Parts.

Open the Parts Packa

3. Open the Hardware Package and lay out the

Hardware.

4. Compare the contents of the Shipping Box, Parts Box

and Hardware Package with the Parts Supplied list above. If there are any questions contact us at

www.DRpower.com or call 1-800-DR-OWNER (376-

9637). Do not discard the shipping materials until you

are fully satisfied with your new Road-Towing Package.

CONTACT US AT www.DRpower.com or CALL TOLL FREE 1-800-DR-OWNER 53

8

Figure 51

1

2

6

3

5

4

7

Hitch Clip

Figure 52

Bolt and Locknut

Standard Tow Hitch

Roa

d Towing

Tow Hi

tch

INSTALLATIO

N

Tools and Supplies Needed:

• Wire Cutter/Stripper

• Cable Ties (provided)

• Two 3/4" Wrenches

Two 9/16" Wrenches

•

• Two 1/2" Wrenches

• 10" Adjustab

le Wrench

• Electrical Tape

• Jack Stands or Blocks

• Jack

• 5/32" Allen Wrench

• Needle Nose Pliers

• Hammer

Instal

ling the Tow Hitch:

1. Insert a jack-stand or blocks at the front of the Chipper

to lift the Standard Tow H

Remove the Bolt and Loc

2. knut from the Frame and

itch off the ground.

Standard Tow Hitch with two 3/4" wrenches (Figure

52).

Hitch C and Pin

Figure 53

Figure 54

lip

Collar

Set Screw

Jack Stands

Bolt and

ut Lockn

Frame

Wheel and Spacer (behind wheel)

3. Remove

the Hitch Clip and Pin and remove the

Standard Tow Hitch.

4. Position the

th i ure 53).

e P n and Hitch Clip (Fig

5. Install the Bolt and Locknut into the Fr

Road-Towing Tow Hitch and secure with

ame and Tow

Hitch with two 3/4" wrenches.

Install

ing the Fenders and Axle Assembly:

NOTE g

: It is recommended that the Ball Hitch on the Road-Towin

Tow Hitch ize

be hooked up to the Ball on your tow vehicle to stabil the Chipper for the next procedure. The Tow Bar must be in the Horizo l

nta position to hitch to the vehicle (see “Towing” procedures

in the o

foll wing section for Tow Bar adjustments).

1. under the front corners of

Insert jack Stands or Blocks the Frame or hook the Ball Hitch onto the Ball of the tow vehicle.

2. p the rear of the Chipper and insert Jack Stands

Jack u under the rear corners of the Frame to raise the Chipper wheels off the ground (Figure 54). The lowermost part of frame must be at least 10" from the ground for the Wheel Assembly to fit under.

54 30.00 COMMERCIAL DR

®

RAPID-FEED™ CHIPPER

3. Remove the Coll

ar from the axle by loosening the Set Screw with a 5/32" allen wrench and pulling the Collar off.

4. Remove the Wheel and Spacer that is behind the

Collar from the Axle.

5. Pull the opposite wheel along with

the Axle from the

Chipper.

6. Slide the Spacer, Wheel and Collar back onto the Axle

and store in a safe place.

7. Remove the four Bolts, Lock Washers and Nuts (two

l e ly) from the side of

arg washers on top two hole/s on

the chipper Frame with two 9 16" wrenches (Figure

5

5).

8. P ti

osi on the Fender and reinstall the four Bolts, Lock Washers and Nuts (Two large washers on top two holes o ) e (Figure

nly to the side of the chipper Fram

56).

9. Repeat e

th Fender installation for the opposite side.

Bolt, Nut, Lock Washer and Flat Washer (top two holes)

Bolt, Nut and Lock Washer (bottom two holes)

Figure 55

Bolt, Nut, Lock Washer and Flat Washer (top two holes)

Bolt, Nut and Lock Washer (bottom two holes)

Figu

re 56

Fender

r

10. Position the new Axle Assembly under the Chippe and secure it to the Axle Brackets w Locknuts and Washers (on the side with slots) two Bolts and Locknuts (on side with holes) using two 9/16" wrenches (Figure 57).

CONTACT US AT www.DRpower.com or CALL TOLL FREE 1-800-DR-OWNER 55

ith two Bolts,

and

Mounting Slots this side

Figure 57

Axle Assembly Hardware

Axle Bracket

Axle Assembly

Figure 58

Taper Bearing

Wheel Assembly

Castle Nut

11. Slide a

Wheel Assembly onto the Axle Shaft. Make sure the open side of the Wheel Hub with the loose Taper Bearing is fa

cing towards you (Figure 58).

12. Screw the Castle Nut onto the Axle and tighten it with

an adjustable wrench to seat the Bearings (Figure 59).

13. Back the Castle Nut off and then snug it up to the Bearing lightly.

14.

Insert a Cotter Pin through the slots of the Castle Nut

and into the hole in the Axle.

15.

Bend the ends of the Cotter Pin with Needle nose

to secure it.

Pliers

Figure 59

Figure 60

Cotter Pin

Dust Cap

Wheel Assembly

16. Place the Dust Cap onto the Wheel Assembly and

secure it by placing a piece of wo pounding lightly with a hammer

od over it and

until it is against the

lip (Figure 60).

17. Jack the back of the Chipper up and remove the jack

Stands.

18. Lower the Chipper to the ground.

19. Check the Tire for proper air pressure o

f 60 psi

maximum in each Tire.

56 30.00 COMMERCIAL DR

®

RAPID-FEED™ CHIPPER

Installing the Tail Lights:

1. the Yellow/Brown and Green/Brown Wires of

Push

the Wire Harness through the hole in the front left side of the Frame (Figure 61).

2. ll

Pull the Wires to the back of the Chipper Frame. Pu

the Yellow/Brown Wires up through the Wire Hole on the left rear of the Frame (Figure 62

). Do not pull the

Wires through the Bracket Holes.

Pull the Green/Brown Wire up through the Wire Hole

3.

in the right rear of the Frame.

4. Strip 1/2" of insulation from the ends of the

Yellow/Brown wires and Green/Brown wires and twist the individual wire ends to aid in installation.

Figur

e 61

Left Side of Frame

Hole in Frame

Wire Harness

Rear of Frame

Light Bracket Holes

Wire Hole

NOTE: Ensure that you have the correct Light for each side.

The Side Light of each Light Assembly must face to the outside of the Chipper.

5. Push the Yellow Wire into the top left hole in the back

of the light socket and push the Brown Wire into the top right hole (Figure 63).

NO ght

TE: The wires will be connected and retained in the li

socket holes by spring-loaded connections.

6.

Push the Green Wire into the top right hole in the back of the light socket and p

ush the Brown Wire into

the top left hole.

CONTACT US AT www.DRpower.com or CALL TOLL FREE 1-800-DR-OWNER 57

Figure 62

Yellow Wire

Brown Wire

Side Light

Figure 63

Figure 64

Light Bracket

Bolt and

ocknut L

7. Attach both Light Brackets to the Frame with Bolts a

Locknuts with two 1/2" wrenches (Figure 64).

nd

Figure 65

Ground Wire

Figure 66

Wire Harness

Cable Ties

Trailer Hitch Bolt

le Tie

Cab Excess to Tow B

8. Secure the Wires under the Frame with Cable Ties at

the four places shown (Figure 65).

9. Pull the excess wire to the front of the Chipper.

10. Strip 1" of insulation from the end of the White

(Ground) Wire.

11. Hitch Bolt, wrap the White (Ground)

Loosen a Trailer Wire around the Bolt, and then re-tighten with two

Wire

ar

3/4" wrenches (Figure 66).

12. Roll up the extra wire and wire tie it to the Tow Bar.

NOTE: We recommend that you wrap the Harness wires together with e ire

lectrical tape about every twelve inches starting at the W Harness Connector end and going ba either side of the Frame

.

ck to where the wires go to

58 30.00 COMMERCIAL DR

®

RAPID-FEED™ CHIPPER

To w i

J

n g

NOTE: The Tow Bar must be in the horizontal (towing)

position for the following procedures.

MAKING SURE THE CHIPPER IS SECURELY ATTACHED TO THE VEHICLE IS THE RESPONSIBILITY OF THE OWNER/OPERATOR. FAILURE TO SECURELY ATTACH THE CHIPPER CAN CAUSE LOSS OF CONTROL OF THE VEHICLE OR THE CHIPPER BEING SEPARATED FROM THE TOWING VEHICLE, RESULTING IN SERIOUS IN

1. Pull the latch assembly on

URY OR DEATH.

the Tow Hitch Assembly up and into the open position. Position the hitch coupler of the Chipper over and onto the tow vehicle’s tow ball (must be a 2" tow ball) (Figure 67).

2. ow Hitch Assembly

Close the Latch Assembly on the T

to lock it onto the Tow Ball (Figure 68). Attach the towing Safety Chains to the tow is enough slack for turning.

3. Slide the Locking Pin into the hole in the Latc

Assembly.

vehicle ensuring there

h

Tow Hitch A

Tow Hitch Assembly

Figure 67

Latch Assembly

ssembly

Latch Assembly

2" Tow Ball

4. For extra safety and security, you may want to

purchase a Lock or Lock Pin to install into the Latch

(Figure 69)Assembly of the Tow-Hitch Package

.

5. Connect the Wire Harness Connector to your Tow

Vehicle and ensure that your lights on the Chipper are working properly.

If there are any questions, contact us at www.DRpower.com or call 1-800-DR-OWNER (376-9637).

CONTACT US AT www.DRpower.com or CALL TOLL FREE 1-800-DR-OWNER 59

Safety Chains

Figure 68

Lock or Lock Pin

Latch Assembly

Figure 69

Pull

Locking Trigger

Hi

tch Coupler Adjustment Check

1.

Place the proper size ball in the socket of the coupler and close the latch assembly (Figure 70). Verify that th

e locking trigger is properly engaged in

its detent.

1/16"

Movement

Figure 70

Lock Nut

Figure 71

Ball Clamp

Ball

Spring

2. Pull on the b

ball from the 1/16" in the

all and/or coupler, trying to remove the

socket. If the ball moves more than

coupler’s socket, the clamp requires adjustment. Follow the proper adjustment procedure in the following steps.

Hitch Coupler Adjustment

1. With the proper size ball in the socket of the hitch

coupler, close the latch of the coupler completely (Figure 71). Verify that the locking trigger is properly engaged in its detent.

2. Tighten the lock nut on the underside of the coupler

until the spring between the nut and the clamp is fully compressed. Then back off the lock nut 1/2 turn or just enough that the latch is able to clamp and unclamp from the ball.

60 30.00 COMMERCIAL DR

®

RAPID-FEED™ CHIPPER

CONTACT US AT www.DRpower.com or CALL TOLL FREE 1-800-DR-OWNER 61

CHAPTER 8

PARTS LIST AND SCHEMATIC

NOTE: Part numbers listed are available through DR P

Ref# Part# Description

01 2711 Chipper Basic Assembly 02 2420 03 242071 04 142921 Plate, Hitch 05 146051 Bolt, 5/16-18 X 1", GR 5 06 143130 Nut, Nylon lock, 5/16-18 07 242081 Pin, Tongue, 1/2" 08 182581 Clip, Hitch 09 153890 Bolt, 1/2-13 X 3-1/2", GR 5 10 242091 Nut, Nylon Lock 11 242121 Guard, Belt 12 242131 Guard, Belt 13 242151 Bracket, Guard, Belt 14 242721 Cover, Front 15 241771 Bracket 16 241611 X 1", GR 5 17 143400 Nut, Nylon Lock, 1/4-20 18 2427 19 145150 Washer, Flat, 5/16" 20 242741 Bushing, 1-3/8"

61 Discharge Weldment

Tongue Weldment, Non Highway

Bolt, 1/4"-20

31 Sheave, 3 Groove

, 1/2-13

DIAGRAMS

per Parts List - 30.00 Commercial DR Rapid-Feed Chip

ower Equipment.

Ref# Part# Description

21 155110 Washer, Lock, S 24

185891 Nut, “J”, Plain, 5/16-18

22 23 2 24 25 2

Safety & Information

241811 Label, Danger, Rotating Knife and

241821 Label, Warning, Rotating Parts 127811 Label, 241831 Label, Warning, High Speed

242041 Label, Danger, 10 mph

44271 Belt, Banded, 3 Groove

242751 Key, Shaft, 5/16 X 1-1/4"

42761 Hopper Assembly

Labels

Flywheel

Warning, Add Oil

Discharge

plit, 5/16"

62 30.00 COMMERCIAL DR

®

RAPID-FEED™ CHIPPER

Schematic - 30.00 Commercial DR Rapid-Feed Chipper

CONTACT US AT www.DRpower.com or CALL TOLL FREE 1-800-DR-OWNER 63

Parts List - 30

.00 Commercial DR Rapid-Feed Chipper

NOTE: Part numbers listed are available through DR Power Equipment.

Ref# Part# Description

01 242181 Base Weldment 02 242191 Bracket, Axle 03

154490 Bolt, 3/8-16 X 1-1/4", GR 5

04 154480 Nut, Nylon L

ock, 3/8-16 05 145160 Washer 06 242251 Axle, 3/4" OD 07 242261 Collar, Locking, 3/4" ID 08 242271 Wheel, Pneumat

ic, 5.3/4.5-6 09 242281 Spacer, Wheel, 1" OD 10 241651 Bracket, Tension, Belt 11 242201 Plate, Engine

guard W/ Side

12 241981 Engine, 18 HP

Mount Muffler

Van

13 242771 Elbow, 90 DEG, 3/8" NPT 14 242781 Cap, Pipe, Hex Head, 3/8 15 242791 Clutch, 3V, 3 Gr 16 216541 Bolt, 7/16-20 X 17 242221 Washer 1.5 OD, .453

oove

1-1/4", GR 8

ID, .156

Thick

18 242231 Washer, Loc

k, Split, 7/16" 19 242801 Cable, Battery, Positive 20 144441 Key, Shaft, 1/4" SQ X 2.0"

" NPT

Ref# Part# Description

21

146051 Bolt, 5/16-18 X 1", GR5 22 159790 Bolt, 5/16-18 X 1-3/4", GR5 23 145150 24 143130 25 241701 Bolt, Carriage, 5/16-18 X 3"

Washer, Flat, 5/16" Nut, Nylon Lock, 5/16-18

26 242811 Bracket, Battery 27 242821 Cable, Control, Throttle 28 242831 Panel, Control, Throttle 29 104831 Battery, Gel-Filled 30 168011 Cable, Battery, Negative 31 242841 Bolt, 1/4"-2 32 143400 Nut, Nylon L 33 16 Bolt, Self Tapping, 10-24 X 1/2"

8231

0 X 2" GR 5

ock, 1/4-20

Safety & Information Labels

241851 Label, Warning, Do Not Clim 127811 ing, Add Oil

Label, Warn

241801 Label, Danger, Read Op

b

erators

Manual 242321 Label, Warning, Burn Hazard 242331 Label, Warning, Avoid Electric Shock 227171 Label, USA 244911 Label, On/Off/Start

64 30.00 COMMERCIAL DR

®

RAPID-FEED™ CHIPPER

Schematic - 30.00 Commercial DR Rapid-Feed Chipper

CONTACT US AT www.DRpower.com or CALL TOLL FREE 1-800-DR-OWNER 65

Parts List – Chipper Basic

NOTE: Part numbers listed are available through DR Power Equipment.

Ref# Part# Description

01 242851 Flywheel 02 242861 Knife, Commercial 03 155301 Screw, 3/8-16 X 1-3/4", FHS

CS,

GR 8 04 154480 Nut, Nylon 05 242871 Sideplate, Vent 06 242881 Sideplate Weldment, Chu

Lock, 3/8-16

te 07 242891 Scroll Weldment 08 242901 Plate, Wear 09 242411 Tube, Scroll 10 242401 Brace, Basic 11 249201 Bearing, 2 Bolt, 1-3/8" 12 249211 /8", .025" Thick

Shim, Shaft, 1-3 (as needed)

13 249221 Shim, Shaft, 1-3/8" .050" Thick

(as needed)

14 249231 Shim, Shaft, 1-3/8" .075" Thic

k

(as needed)

15 249241 Shim, Shaft, 1-3/8" .125" Thick

(as nee

ded) 16 249251 Ring, Retaining, 1-3/8" 17 242481 Bolt, 1/2-13 X 1-1/2", GR

5

18 242091 Nut, Nylon Lock, 1/2-13

Ref# Part# Description

19 242491 Bolt, 5/16-18 X 5-1/4", GR 5 20 146051 Bolt, 5/16-18 X 1", GR 5 21 143130 Nut, Nylon Lock, 5/16

-18 22 195661 Bolt, Carriage, 1/4-20 X 1" 23 143390 Washer, Flat, 1/4" 24 143400 Nut, Nylon Lock, 1/ 25 154490 Bolt, 3/8-16 X 1-1/4", GR

4-20

5 26 242501 Cover, Access 27 155121 Screw, Self Tapping, 1

Il

Not lustrated

0-32 X 3/8"

13 ni244 1 K fe Kit, Commercial

197091 Gauge, Knife Gap

Safety & Information Labels

241991 Label, Warning, Rotating Parts Inside 242001 Label, Warning, Rotating

Flywheel

234941 Logo

Label, DR

Knife and

66 30.00 COMMERCIAL DR

®

RAPID-FEED™ CHIPPER

Schematic - Chipper Basic

CONTACT US AT www.DRpower.COM or CALL TOLL FREE 1-800-DR-OWNER 67

bly Parts List – Hopper Assem

NOTE: Part numbers listed are available through DR Power Equipment.

Ref# Part# Description

01 249261 Hopper Weldment, Bottom 02 249271 Hopper Weldment, Lef

t 03 249281 Hopper Weldment, Right 04 249291 r, Top

Hoppe 05 249301 Shield, Blow-Back 06 242561 Support, Blow-Back 07 241581 Bracket, Guard 08 241611 Bolt, 1/4"-20 X 1", GR 09 143400 Nut, Nylon Lock

5

, 1/4-20

Ref# Part#

Description

10 241621 Bolt, Philips Head, 5/16-18 X

5/8", GR 5

11 241631 Nut, Nylon Lock, Thin, 5/1

6-18

Safety & Information Labels

241841 L el, Danger, Avoid Death ab

68 30.00 COMMERCIAL DR

®

RAPID-FEED™ CHIPPER

Schematic – Hopper Assembly

CONTACT US AT www.DRpower.com or CALL TOLL FREE 1-800-DR-OWNER 69

Parts List – Accessories

NOTE: Part numbers listed are available through DR Power Equipment.

ROAD-TOW PACKAGE

Ref# Part# Description

01 242571 Tongue Weldment, Highway 02 161011 Hitch, Trailer 03 148911 Chain, Safety, Cla 04 153890 Bolt, 1/2-13 X 3-1/2", 05 242091 Nut, Nylon Lock, 1/2-13 06 153890 Bolt, 3/8-16 X 3-1/2

ss 1

GR 5

", GR 5 07 154480 Nut, Nylon Lock, 3/8-16 08 145160 Washer, Flat, 3/8" 09 242581 Axle Weldment, Highway 10 242591 Fender Weldment 11 242601 Wheel & Tire Assembly, w/hub 12 178141 Light, Stop, Curb Side 13 155991 Light, Stop, Road Side 14 149051 Wire Harness, 10ft 15 154490 Bolt, 3/8-16 X 1-1/4", GR 5 16 146051 Bolt, 5/16-18 X 1" 17 143130 Nut, Nylon Lock, 5/16-18

OP- CHUTE EXTENDED T DISCHARGE

Ref# Part# Description

18 242621 Flange, Side 19 242631 Plate, Bottom 20 242641 Swivel Weld

ment 21 242651 Top Discharge Weldment 22 24 Deflector Weldment

3 146051 Bolt, Carriage, 5/16-18 X 1", GR 5

2

2661

24 145150 Washer, Flat, 5/16" 25 143130 Nut, Nylon Lock, 5/16-18 26 241611 Bolt, 1/4-20 X 1", GR 5 27 143400 Nut, Nylon Lock, 1/4-20 28 242671 Pin, Locking 29 182581 Hitch Clip 30 242681 Swivel Top, Pin Side 31 242691 Swivel Top 32 242701 Spacer, Swivel

Safety & Information Labels

242611 Label, Danger, 45 mph 241851 Label, Warning, Do Not Climb

70 30.00 COMMERCIAL DR

®

RAPID-FEED™ CHIPPER

241831 Label, Warning, High Speed

Discharge

241811 Label, Danger, Rotating Knife and

Flywheel

Schematic – Accessories

CONTACT US AT www.DRpower.com or CALL TOLL FREE 1-800-DR-OWNER 71

72 30.00 COMMERCIAL DR

®

RAPID-FEED™ CHIPPER

Notes:

CONTACT US AT www.DRpower.com or CALL TOLL FREE 1-800-DR-OWNER 73

Notes:

74 30.00 COMMERCIAL DR

®

RAPID-FEED™ CHIPPER

30.00 COMMERCIAL

®

DR

The 30.00 COMMERCIAL DR® RAPID-FEED™ CHIPPER is warranted for one (2) year against defects in materials or workmanship when put to ordinary and normal consumer use; ninety (90) days for any other use.

For the purposes of all the above warranties, “ordinary and normal consumer use” refers to non-commercial residential use and does not include misuse, accidents or damage due to inadequate maintenance.

DR Power Equipment certifies that the 30.00 COMMERCIAL DR for which a product of this type is used. DR Power Equipment however, limits the implied warranties of merchantability and fitness in duration to a period of one (2) years in consumer use, ninety (90) days for any other use.

The 2-Year Limited Warranty on the 30.00 COMMERCIAL DR® RAPID-FEED™ CHIPPER starts on the date the machine ships from our factory. The 2-Year Limited Warranty is applicable only to the original owner.

The warranty holder is responsible for the performance of the required maintenance as defined by the manufacturer's owner's manuals. The warranty holder is responsible for replacement of normally wearing parts such as the Drive Belt, Battery, Oil Filter, Knife, Wear Plate, Tires, Clutch, Air Filter and Spark Plug. Attachments and accessories to the machine are not covered by this warranty.

RAPID-FEED™ CHIPPER

2-Year Limited Warranty

Terms and Conditions

®

RAPID-FEED™ CHIPPER is fit for ordinary purposes

During the warranty period, the warranty holder is responsible for the machine transportation charges, if required. During the warranty period, warranty parts will be shipped by standard method at no charge to the warranty holder. Expedited shipping of warranty parts is the responsibility of the warranty holder.

SOME STATES DO NOT ALLOW LIMITATIONS ON THE LENGTH OF IMPLIED WARRANTIES, SO THE ABOVE LIMITATIONS MAY NOT APPLY TO YOU.

DR Power Equipment shall not be liable under any circumstances for any incidental or consequential damages or expenses of any kind, including, but not limited to, cost of equipment rentals, loss of profit, or cost of hiring services to perform tasks normally performed by the 30.00 COMMERCIAL DR

SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATIONS MAY NOT APPLY TO YOU.

®

RAPID-FEED™ CHIPPER.

Customer Service Hotline

DR Power Equipment’s objective is to have 100% satisfied customers. For that reason, we operate a 6-day-a-week Technical Service Department for our Owners. You can access a Representative by dialing our TOLL-FREE Hotline at 1800-DR-OWNER (376-9637). The sole job of our well-trained and friendly folks is to ensure that you get any help you need in a timely fashion. They are there to answer all your questions including: (1) inquiries on any of the above warranties, (2) inquiries about replacement parts, or (3) your questions regarding service, maintenance and operation.

THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS, AND YOU ALSO HAVE OTHER RIGHTS, WHICH VARY

FROM STATE TO STATE.

Daily Checklist for the 30.00 COMMERCIAL DR RAPID-FEED CHIPPER

To help maintain your 30.00 COMMERCIAL DR RAPID-FEED CHIPPER for optimum performance, we recommend you follow this checklist each time you use your Chipper.

SHUT DOWN THE ENGINE, WAIT FOR ALL MOVING PARTS TO COME TO A COMPLETE STOP, REMOVE SPARK PLUG WIRES, DISCONNECT THE NEGATIVE BATTERY CABLE, THEN WAIT 5 MINUTES BEFORE PERFORMING ANY MAINTENANCE PROCEDURE OR INSPECTION ON THE CHIPPER.

[ ] OIL and FILTER: With the machine on a level surface, check the Engine oil level with the Dipstick

and add more if necessary (only add oil to the level indicated on the Dipstick - DO NOT OVERFILL). Use SAE 30 high detergent motor oil. Change the Oil Filter as recommended in the Engine manufacturers users manual.

[ ] GAS: Fill the Fuel Tank with clean, fresh, unleaded gasoline.

[ ] ENGINE AIR COOLING SYSTEM: It is very important to keep the Engine clean of debris. Remove

leaves and other built-up materials from the Air Intake Screen before, during, and after using the Chipper. Regularly remove debris from the Cooling Fins. A dirty Engine retains heat and can cause damage to the internal Engine parts.

[ ] BELT: Check the Belt for wear, proper alignment and tension.

[ ] KNIFE and WEAR PLATE: Check the Knife and Wear Plate for tightness, nicks and wear.

[ ] GENERAL CONDITION: Check the general condition of the machine, e.g.; nuts, bolts, welds, etc.

[ ] HOPPER: Check that there is no material left in the hopper before starting the Chipper.

[ ] TIRES: Check that there the proper amount of air in the Tires.

DR® Power Equipment

127 MEIGS ROAD, P.O. BOX 25, VERGENNES, VERMONT 05491

DR 30.00 COMMERCIAL DR RAPID-FEED CHIPPER Safety & Operating Instructions Manual

Specifications and Main Features

Frequently Asked Questions

User Manual