DR 10.5HP PRO-26, 20.0HP PRO XL30, 14.5HP PRO-26, 16.5HP PRO XL 30, 20.0HP PRO MAX Safety & Operating Instructions Manual

DR
SAFETY & OPERATING INSTRUCTIONS
®
FIELD and BRUSH MOWER
Models:
10.5HP PRO-26
14.5HP PRO-26
16.5HP PRO XL 30
20.0HP PRO XL30
20.0HP PRO MAX
Serial No.
Order No.
Read and understand this manual and all instructions before operating the DR FIELD and BRUSH MOWER.
Original Language
Toll-free phone: 1-800-DR-OWNER (376-9637) Fax: 1-802-877-1213 Website: www.DRpower.com
2 DR
®
FIELD and BRUSH MOWER
Table of Contents
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Chapter 1: General Safety Rules ............................................................................................................................................................ 4
Chapter 2: Setting Up the DR FIELD and BRUSH MOWER ................................................................................................................ 8
Chapter 3: Operating the DR FIELD and BRUSH MOWER ................................................................................................................. 13
Chapter 4: Maintaining the DR FIELD and BRUSH MOWER .............................................................................................................. 18
Chapter 5: Troubleshooting .................................................................................................................................................................. 24
Chapter 6: Parts Lists, Schematic Diagrams and Warranty ................................................................................................................. 26
Conventions used in this manual
This indicates a hazardous situation, which, if not avoided, could result in death or serious injury.
This indicates a hazardous situation, which, if not avoided, could result in minor or moderate injury.
This information is important in the proper use of your machine. Failure to follow this instruction could result in damage to
our machine or property.
Serial Number and Order Number
A Serial Number is used to identify your machine and is located on the Serial Number Label on your machine (Figure 1). An Order Number is used to check and maintain your order history and is located on your packing slip. For your convenience and ready reference, enter the Serial Number and Order Number in the space provided on the front cover of this manual.
Additional Information and Potential Changes
DR Power Equipment reserves the right to discontinue, change, and improve its products at any time without notice or obligation to the purchaser. The descriptions and specifications contained in this manual were in effect at printing. Equipment described within this manual may be optional. Some illustrations may not be applicable to your machine.
Serial Number Label
Figure 1
CONTACT US AT www.DRpower.com 3
Chapter 1: General Safety Rules
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Read this safety & operating instructions manual before you use the DR FIELD and BRUSH MOWER. Become familiar with the operation and service recommendations to ensure the best performance from your machine. If you have any questions or need assistance, please contact us at www.DRpower.com or call toll-free 1-800-DR-OWNER (376-9637) and one of our Technical Support Representatives will be happy to help you.
Labels
The DR FIELD and BRUSH MOWER carries prominent labels as reminders for its proper and safe use. Shown below are copies of all the Safety and Information labels that appear on the equipment. Take a moment to study them and make a note of their location on your mower as you set up and before you operate the unit. Replace damaged or missing safety and information labels immediately.
#35276
36373
#36372
#13649
13683
13758
#37045
Warnings, Cautions, and Notices
General Safety
Safe operation of the DR FIELD and BRUSH MOWER is necessary to prevent death or serious injury. Always take the following precautions when operating this machine:
The DR FIELD and BRUSH MOWER is designed to mow grass and brush. Do not use it for any other purpose. If the machine makes an unusual noise or vibration or if there are obstructions underneath the machine, shut off the DR
FIELD and BRUSH MOWER engine. Wait five minutes for the engine to cool. Disconnect the spark plug wire(s) and then inspect the machine for clogs or loose parts. Clear any obstructions and repair and/or replace damaged parts.
The mower blades are sharp. Wrap the blades or wear gloves and use extra caution when servicing. Always keep the machine in good, safe operating condition. Always make certain nuts and bolts are tight. Do not use
substitute hardware.
See manufacturer’s instructions for proper operation and installation of accessories. Only use accessories approved by DR
Power Equipment.
4 DR
®
FIELD and BRUSH MOWER
General Safety (Continued)
Use the DR FIELD and BRUSH MOWER only in daylight or very well lit work areas. Be sure all blade and wheel controls are disengaged before attempting to start the engine. Engage and disengage the blade a
few times to get used to it before mowing.
Always give undivided attention to the machine and your surroundings. Watch for traffic when mowing near roadways. Disengage the mower blades and exercise extreme caution when on or crossing drives, walks, or roads. In an emergency, to quickly stop the cutting blade and shut off the engine, remove your hand from the operator presence
lever on the left handlebar.
Always shut off the engine whenever you leave the machine. When operating over uneven and/or slippery terrain, use extreme caution to ensure solid and firm footing. Keep a firm hold
on the handlebars and walk, never run.
Do not operate the machine when under the influence of drugs, alcohol, or medication.
Protecting Yourself and Those around You
This is a high-powered machine with moving parts operating at high speeds. Always take the following precautions when operating this machine:
Always wear protective goggles or safety glasses with side shields. Wear sturdy shoes with non-slip treads. Wear long pants while operating the mower. Avoid wearing loose clothing or jewelry which can catch on moving parts Use ear protectors or ear plugs. We recommend wearing gloves while mowing. Be sure your gloves fit properly and do not have loose cuffs or drawstrings. Allow only responsible adults who are familiar with these safety rules and operating instructions to use your DR FIELD and
BRUSH MOWER.
Keep your hands and feet away from the blades, belt, pulley, and concealed areas while the engine is running. Keep people and pets away from your machine and out of the work area at all times. Disengage the blade and stop the engine
if a person or pet is within 100 feet of the machine.
Children are often attracted to the machine and the mowing activity. Never assume that children will remain where you last
saw them.
Never allow people to ride on the mower. Before mowing, clear the area of objects such as rocks, toys, wire, bones, sticks, etc. Never remove or alter standard parts or add anything to the DR FIELD and BRUSH MOWER especially all shields and guards.Before and while moving backwards, look behind, and down, for small children. Use extra care when approaching blind corners, shrubs, trees, or other objects that may obscure your vision. Use caution when mowing close to fences, buildings, and trees so as not to hit the handle bar. You could injure your hand or
lose control of the machine.
Slope Operation
Slopes are a major factor related to slip and fall accidents. All slopes require caution. If you feel uneasy on a slope, do not mow it. Always take the following precautions when using this machine on slopes:
Always mow across the face of slopes. Exercise extreme caution when changing direction on slopes. Never operate near drop-offs, ditches, or embankments, or on slopes greater than 20 degrees Never operate on wet or slippery slopes.
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Safety with Gasoline - Powered Machines
Gasoline is a highly flammable liquid that gives off flammable vapor that can be ignited and cause a fire or explosion. Always follow these precautions:
Never run the engine in an enclosed area or without proper ventilation as the exhaust contains carbon monoxide, an odorless,
tasteless, and poisonous gas.
Store all fuel and oil in containers specifically designed and approved for this purpose. Keep away from heat and open flame
and out of the reach of children.
Replace rubber fuel lines and grommets when worn or damaged or after 5 years of use, whichever comes first. Fill the gasoline tank outdoors with the engine off and after the engine has cooled completely. Do not handle gasoline if you
or anyone nearby is smoking.
If you spill gasoline do not start the engine. Move the machine away from the area until the gas vapors have dissipated. Before performing engine maintenance or repairs; shut down the engine, disconnect the spark plug wire(s), and wait 5
minutes for the engine to cool.
Never change the engine governor settings or modify the engine speed. Never check for an ignition spark with the spark plug or spark plug wire(s) removed. Always use an approved spark tester. Never tamper with safety devices. Regularly check their proper operation. Allow the engine to cool completely before storing in any enclosed area. Keep combustible substances away from the engine when it is hot. Never cover the machine while the muffler is still hot. To reduce fire hazard, keep the engine and muffler free of debris build-up. Do not operate the engine with the air cleaner or the carburetor air intake cover removed. Do not use flammable solutions to clean the air filter. Never operate the engine without the muffler and deflector, if so equipped. Inspect the muffler and deflector periodically and
replace if necessary.
Themufflerandenginebecomeveryhotandcancauseasevereburn.Donottouch.
California Proposition 65
California Proposition 65:
Engine exhaust and some of its constituents are known to the state of California to cause cancer, birth defects, and other
reproductive harm.
This product contains or emits chemicals known to the state of California to cause cancer, birth defects, and other
reproductive harm.
A Note to All Users
Under California law, and the laws of some other states, you are not permitted to operate an internal combustion engine using hydrocarbon fuels without an engine spark arrester. This also applies to operation on US Forest Lands. All DR BRUSH MOWERS shipped to California, New Mexico and Washington State are provided with spark arresters. Failure of the owner or operator to maintain this equipment in compliance with state regulations is a misdemeanor under California law and may be in violation of other state and/or federal regulations. Contact your appropriate local or state organization for specific information in your area.
No list of warnings and cautions can be all-inclusive. If situations occur that are not covered by this manual, the operator must apply common sense and operate this DR FIELD and BRUSH MOWER in a safe manner. Contact us at www.DRpower.com or call 1-800-DR-OWNER (376-9637) for assistance.
®
FIELD and
6 DR
®
FIELD and BRUSH MOWER
CONTACT US AT www.DRpower.com 7
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Chapter 2: Setting Up the DR FIELD and BRUSH MOWER
k
It may be helpful to familiarize yourself with the controls and features of your DR FIELD and BRUSH MOWER as shown in Figure 2 before beginning these procedures. If you have any questions at all, please feel free to contact us at www.DRpower.com.
DR FIELD and BRUSH MOWER Controls and Features
Wheel Speed Leve
Right Brake/Steering Lever
Muffler
Oil Filter
Pull Start Handle
Fuel Fill
Fuel Fill
20 hp Shown (14.5 hp and 16.5 hp Engines Similar)
Belt Guard
PTO Knob (Blade On/Off)
Key Switch
Control Pane
Oil Fill/ Dipstick
Oil Drain
Traction Drive Lever
Throttle Lever
Operator Presence Control Lever
Left Brake/Steering Lever
Fuel Tan
10.5 hp Engine
8 DR
Brush Bar
®
FIELD and BRUSH MOWER
Muffler
Brush Deck
Brush Blade (Under Deck)
Fuel Filter
ON
Fuel Shut-Off Valve
Figure 2
Specifications
Engine See Engine Owner’s
Fuel Capacity 3 Quarts 2 Gal. (7.57 L) 2 Gal. (7.57 L) 2 Gal. (7.57 L) 2 Gal. (7.57 L)
Cutting Capacity
Cutting Width 26" 26" 30" 30" 34"
Cutting Height 4" 4" 4" 4" 4"
Speeds
Power Steering
Tires
Machine Dimensions
Machine Weight
10.5 HP PRO-26 14.5 HP PRO-26 16.5 HP PRO XL 30 20.0 HP PRO XL30 20.0 HP PRO MAX 34
See Engine Owner’s
Manual
4' Tall Grass 8' Tall Brush 2" Thick Saplings
3 Forward
1 Reverse
No No Yes Yes Yes
18" x 6-1/2" x 8"
All Terrain
Sealant Filled
80.5” L
30.25” W
48.2” H
268 lbs. 290 lbs. 303 lbs. 325 lbs. 339 lbs.
Manual
4' Tall Grass 8' Tall Brush 2-1/2" Thick Saplings
3 Forward
1 Reverse
18" x 6-1/2" x 8"
All Terrain
Sealant Filled
80.5” L
30.25” W
48.2” H
See Engine Owner’s
Manual
6' Tall Grass 8' Tall Brush 2-1/2" Thick Saplings
3 Forward
1 Reverse
18" x 6-1/2" x 8"
All Terrain
Sealant Filled
83” L
33” W
48.2” H
See Engine Owner’s
Manual
6' Tall Grass 8' Tall Brush 3" Thick Saplings
3 Forward
1 Reverse
18" x 6-1/2" x 8"
All Terrain
Sealant Filled
83” L
33” W
48.2” H
See Engine Owner’s
Manual
6' Tall Grass 8' Tall Brush 3" Thick Saplings
3 Forward
1 Reverse
18" x 6-1/2" x 8"
All Terrain
Sealant Filled
84.5” L 38” W
48.2” H
SETUP for DR FIELD and BRUSH MOWER ATTACHMENTS:
The DR FIELD and BRUSH MOWER is shipped with a Brush Deck. It will also accept other attachments including the DR SNOWTHROWER, DR CHIPPER ATTACHMENT, DR LAWNDECK and DR SNOW/GRAVEL BLADE. Setup of these attachments is quick and easy. Instructions to install and remove the individual attachments can be found in their user manuals.
Installing the Brush Deck
Tools and Supplies Needed:
Gloves Wire Cutters
1. Cut Cable Tie and remove Detent Pin and Collar from Power Unit (Figure 3).
2. Slide the Power Unit Pin into the Deck Bracket and install the Collar and
Detent Pin (Figure 4).
3. Remove the Belt from the Product Package.
Detent Pin
Figure 3
Detent Pin
Collar
Power Unit Pin
Cable Tie
Power Unit Pin
Collar
OFF
Deck Bracket
Figure 4
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Belt
g
Figure 5
Deck Pivot Bracket
Tensioner Sprin
4. Insert the belt over the Tensioner Spring and through the inside of the Deck
Pivot Bracket (Figure 5).
5. Wrap the Belt around the Clutch Pulley under the Power Unit (Figure 6).
Your hands could get pinched when installing the Belt onto the Deck Pulley. Wear Gloves to prevent injury.
6. Start the Belt into the groove of the Deck Pulley and turn the Pulley as you
guide the Belt around and into the Pulley groove (Figure 7).
7. Install the Belt Guard that was shipped with the machine and secure with the
Knob from the product package (Figure 8).
Figure 6
Figure 7
Belt
Clutch Pulley
Idler Pulley
Blade Pulley
Removing the Brush Deck
It is recommended that the deck only be removed when installing other attachments or performing maintenance.
The Power Unit should always have an Attachment installed for stability.
Tools and Supplies Needed:
Gloves Flat Head Screwdriver
1. Unscrew the Knob that secures the Belt Guard to the Deck and remove the
Guard (Figure 8).
2. Place a screw driver between Blade Pulley and Belt.
3. While rotating the Blade Pulley, roll the belt off of the Blade pulley.
4. Push the belt in toward the Power Unit and the belt will fall off the Clutch
Pulley (Figure 6).
5. Pull the belt toward the deck to remove the Belt entirely.
6. Remove the Collar and Detent pin (Figure 4).
7. Shift the Wheel Speed Lever into Neutral.
8. Pull the Power unit back to release the Power Unit Pin out of the Deck Pivot
Bracket.
Knob
Belt Guard
Figure 8
10 DR
®
FIELD and BRUSH MOWER
Connecting the Battery Wire
We ship all Electric-Starting Mowers with the negative terminal Battery wire disconnected. This prevents the Battery from discharging during shipment. Before using your Mower, you must connect the Battery wire.
1. Connect the negative (black) wire to the negative terminal on the Battery by
sliding the Connector onto the Terminal (Figure 9).
Adding Oil and Gasoline
Negative Battery Wire
Battery
Figure 9
Before filling the Fuel Tank; turn the Engine OFF, and let it cool at least five minutes before removing the Gas Fill Cap
Note: Please refer to your Engine Owner’s Manual for detailed oil information
regarding Oil weight based on ambient temperature
You must add Oil before starting the engine. This machine is shipped
without oil. Traces of oil may be in the reservoir from factory testing, but you must add oil before starting the engine
. Fill the reservoir slowly,
checking the level frequently to avoid overfilling.
To get an accurate reading when checking the oil level:
- The machine should be on a level surface.
- The dipstick SHOULD Engines to ensure an accurate oil level reading.
1. Place the machine on a level surface and initially add 1/2 of oil
recommended by the Engine manufacturer into the Oil Fill (Figure 10, Electric Start Machines) or (Figure 11, Manual Start Machines).
2. Wait one minute for the oil to settle and check the Dipstick. Continue
adding a few ounces of oil at a time, rechecking the Dipstick until the oil reaches the full mark. Be careful not to overfill.
3. Fill the Fuel Tank to not more than 1/4" from the bottom of the Fill Neck
with fresh, unleaded gas. See your Engine Owner’s Manual for more information.
be screwed down on Briggs & Stratton
Gas Fill Cap
Oil Fill/Dipstick
Figure 10: Electric Start Machines
Oil Fill/Dipstick
Figure 11: Manual Start Machines
(except Premier)
Gas Fill Cap (Premier Only)
Check the Tire Pressure
Do not over inflate the tires. Inflate to the manufacturers recommended pressure found on the tires.
Tools Needed:
Tire Pressure Gauge Air Compressor
1. Remove the Valve Stem Protective Cap (Figure 12) and check the tire pressure with a Tire Pressure Gauge.
2. Compare the tire pressure reading from step 1 with the manufacturer's recommended tire pressure stamped on the side of the
tire.
3. If the pressure is too low, add air through the Valve Stem with an air hose.
4. Replace the Valve Stem Protective Cap when finished.
Valve Stem Protective Cap
Figure 12
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